Fan-shaped section roller sample heat treatment equipment

By introducing rotating components and vacuum cleaners into the fan-shaped roller sample heat treatment equipment, the problem of dust on the sample surface affecting processing is solved, automatic dust cleaning is realized, and the applicability of the equipment is improved.

CN223280901UActive Publication Date: 2025-08-29CHANGZHOU HENGMING ROLLER MFG CO LTD
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Patent Information

Application Number
CN202422109891.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-29
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the heat treatment process of existing sector-shaped roller samples, the dust on the surface of the sample has not been cleaned, which affects the processing effect and leads to poor equipment applicability.

Method used

A heat treatment equipment including a heater, a rotating disc, a screw, a mounting plate, a fixed tube, a cleaning block, a vacuum cleaner, etc. is designed. The cleaning block is driven to clean up dust by rotating components, and the vacuum cleaner is used to suck out dust to achieve automatic cleaning.

Benefits of technology

Effectively remove dust from the sample surface, improve the applicability of the equipment, and ensure efficient thermal treatment of the sample.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of section roller machining, and discloses sector section roller sample heat treatment equipment which comprises a machining box, a heating machine is installed on the inner side wall of one side of the machining box, a rotating disc is rotatably installed on the inner side wall of one side of the machining box, and a rotating assembly used for driving the rotating disc to rotate is installed on the machining box. A clamping assembly is installed on the side wall of one side of the rotating disc, a lead screw is rotationally connected to the inner side wall of one side of the machining box, the lead screw and the rotating disc are in transmission connection through a belt wheel, a mounting plate is in threaded connection to the rod wall of the lead screw, and a fixing pipe is connected to the side wall of one side of the mounting plate. According to the technical scheme, through mutual cooperation of the machining box, the rotating disc, the lead screw, the fixing pipe, the spring, the fixing rod, a cleaning block, a dust collector, a servo motor, an electric push rod, a clamping plate and other structures, dust on the surface of a sample body can be automatically absorbed, the dust is prevented from affecting the sample body machining effect, and therefore the applicability of the equipment is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of segment roller processing, and in particular to a heat treatment device for fan-shaped segment roller samples. Background Art

[0002] During the continuous casting process, the segmented rollers come into direct contact with the hot billet. The rollers' cooling protection directly impacts their service life and the improvement of continuous casting production efficiency. The rollers' cooling performance is directly reflected in two aspects: first, the roller cooling water passages must be well sealed, with a reliable, leak-free sealing structure within the segmented roller water passages. Second, the rollers' cooling surfaces are close to the roller surface, ensuring effective cooling. During segmented roller processing, samples often require heat treatment.

[0003] At present, when the existing sector roller sample is heat-treated, the dust on the surface of the sample is generally not cleaned, which affects the processing effect of the sample and has poor applicability. Utility Model Content

[0004] The purpose of this application is to provide a heat treatment device for a sector roller sample, which solves the problems raised in the background technology.

[0005] The embodiment of the present application provides a heat treatment equipment for fan-shaped roller samples, comprising a processing box, a heating machine is installed on the inner wall of one side of the processing box, a rotating disk is rotatably installed on the inner wall of one side of the processing box, a rotating assembly for driving the rotating disk to rotate is installed on the processing box, a clamping assembly is installed on the side wall of one side of the rotating disk, a screw rod is rotatably connected to the inner wall of one side of the processing box, the screw rod and the rotating disk are connected by a pulley transmission, a mounting plate is threadedly connected to the rod wall of the screw rod, a fixing pipe is connected to the side wall of one side of the mounting plate, a spring is connected to the bottom of the inner tube of the fixing pipe, the other end of the spring is connected to a fixing rod, the lower end of the fixing rod passes through the pipe mouth of the fixing pipe and extends downward and is connected to a cleaning block, a vacuum cleaner is installed on the side wall of one side of the mounting plate, and a dust suction pipe is installed on the side wall of one side of the vacuum cleaner.

[0006] By adopting the above technical solution, when in use, one end of the sample body is fixed by the clamping component, and then the cleaning block is made to contact the surface of the sample body, and then the heating machine is turned on to preheat the surface of the sample body. At the same time, the rotating disk is rotated by the rotating component, and the rotation of the rotating disk will drive the sample body to rotate. At the same time, the rotation of the rotating disk will also drive the screw rod to rotate. The rotation of the screw rod will cause the mounting plate to move through the thread action, and the movement of the mounting plate will drive the fixed tube to rotate. The rotation of the fixed tube will drive the fixed rod and the cleaning block to move, and the cleaning block will clean the dust on the surface of the sample body. At the same time, the spring has elastic potential energy, which can make the cleaning block always stick to the surface of the sample body. Then turn on the vacuum cleaner, and the vacuum cleaner will absorb the stirred dust through the dust suction tube. The above structure can automatically absorb the dust on the surface of the sample body to prevent dust from affecting the processing effect of the sample body, thereby improving the applicability of the equipment.

[0007] Optionally, the rotating assembly includes a servo motor fixedly mounted on an outer side wall of one side of the processing box, and an output end of the servo motor is connected to the rotating disk via a coupling.

[0008] By adopting the above technical solution, the servo motor is started, and the servo motor drives the lead screw to rotate.

[0009] Optionally, the clamping assembly includes two electric push rods symmetrically mounted on a side wall of one side of the rotating disk, and the piston ends of the electric push rods are connected to clamping plates.

[0010] By adopting the above technical solution, one end of the sample body is placed between the two clamping plates, and then the electric push rod is started, which will drive the clamping plates to move to clamp and fix the sample body.

[0011] Optionally, a collection box is installed at the bottom end of the processing box.

[0012] By adopting the above technical solution, the debris is collected.

[0013] Optionally, a slide groove is provided at the top of the processing box, a slider is slidably connected in the slide groove, and the lower end of the slider is connected to the mounting plate.

[0014] By adopting the above technical solution, the mounting plate is limited to prevent the mounting plate from rotating.

[0015] Optionally, a sliding rod is fixedly connected to the inner groove wall of the sliding groove, the sliding rod passes through the slider, and the slider is slidably connected to the sliding rod.

[0016] By adopting the above technical solution, the slider is prevented from falling out of the slide groove.

[0017] Optionally, a rolling groove is opened at one end of the sliding block, a rolling ball is arranged in the rolling groove, the ball passes through the notch of the rolling groove, and the ball is connected to the bottom of the sliding groove in a rolling manner.

[0018] By adopting the above technical solution, the friction between the slider and the slide groove is reduced.

[0019] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0020] The technical solution of the present application can automatically absorb dust on the surface of the sample body by setting up a processing box, a heating machine, a rotating disk, a screw, a mounting plate, a fixed tube, a spring, a fixed rod, a cleaning block, a vacuum cleaner, a dust suction tube, a servo motor, an electric push rod and a clamping plate and other structures to prevent dust from affecting the processing effect of the sample body, thereby improving the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of a heat treatment device for a sector roller sample in this application;

[0023] Figure 2 for Figure 1 Enlarged view of part A;

[0024] Figure 3 This is a schematic diagram of the internal structure of a fixed tube in a heat treatment device for a segment roller sample of the present application;

[0025] Figure 4 This is a schematic diagram of the slider structure in a heat treatment device for sector roller specimens in this application.

[0026] In the figure: 1. Processing box; 2. Heating machine; 3. Rotating disk; 4. Screw; 5. Mounting plate; 6. Fixed tube; 7. Spring; 8. Fixed rod; 9. Cleaning block; 10. Vacuum cleaner; 11. Dust suction tube; 12. Servo motor; 13. Electric push rod; 14. Clamping plate; 15. Collection box; 16. Slider; 17. Sliding rod; 18. Ball bearing. DETAILED DESCRIPTION

[0027] See also Figure 1-4The present application provides a technical solution: a heat treatment equipment for a sector roller sample, comprising a processing box 1, a heating machine 2 is installed on the inner wall of one side of the processing box 1, a rotating disk 3 is rotatably installed on the inner wall of one side of the processing box 1, a rotating component for driving the rotating disk 3 to rotate is installed on the processing box 1, and a clamping component is installed on the side wall of one side of the rotating disk 3. A screw rod 4 is rotatably connected to the inner wall of one side of the processing box 1, and the screw rod 4 and the rotating disk 3 are connected by a pulley transmission. A mounting plate 5 is threadedly connected to the rod wall of the screw rod 4, and a fixed pipe 6 is connected to the side wall of one side of the mounting plate 5. The bottom of the inner tube of the fixed pipe 6 is connected to a spring 7, and the other end of the spring 7 is connected to a fixed rod 8. The lower end of the fixed rod 8 passes through the pipe mouth of the fixed pipe 6 and extends downward and is connected to a cleaning block 9. A dust collector 10 is installed on the side wall of one side of the mounting plate 5, and a dust suction pipe 11 is installed on the side wall of one side of the dust collector 10.

[0028] The rotation of the rotating disk 3 will drive the sample to rotate. At the same time, the rotation of the rotating disk 3 will also drive the screw rod 4 to rotate. The rotation of the screw rod 4 will cause the mounting plate 5 to move through the threaded action. The movement of the mounting plate 5 will drive the fixed tube 6 to rotate. The rotation of the fixed tube 6 will drive the fixed rod 8 and the cleaning block 9 to move. The cleaning block 9 will clean the dust on the surface of the sample. At the same time, the spring 7 has elastic potential energy, which can make the cleaning block 9 always stick to the surface of the sample. Then turn on the vacuum cleaner 10, and the vacuum cleaner 10 will absorb the stirred dust through the dust suction pipe 11. The dust on the surface of the sample can be automatically absorbed through the upper structure to prevent dust from affecting the processing effect of the sample, thereby improving the applicability of the equipment.

[0029] In the technical solution of the present application, the rotating assembly includes a servo motor 12 fixedly mounted on the outer wall of one side of the processing box 1. The output end of the servo motor 12 is connected to the rotating disk 3 through a coupling. When the servo motor 12 is started, the servo motor 12 will drive the screw 4 to rotate.

[0030] In the technical solution of the present application, the clamping assembly includes two electric push rods 13 symmetrically installed on the side wall of one side of the rotating disk 3. The piston end of the electric push rod 13 is connected to the clamping plate 14. One end of the sample body is placed between the two clamping plates 14, and then the electric push rod 13 is started. The electric push rod 13 will drive the clamping plate 14 to move to clamp and fix the sample body.

[0031] In the technical solution of the present application, a collecting box 15 is installed at the bottom end of the processing box 1 to collect debris.

[0032] In the technical solution of the present application, a slide groove is provided at the top of the processing box 1, and a slider 16 is slidably connected in the slide groove. The lower end of the slider 16 is connected to the mounting plate 5 to limit the mounting plate 5 and prevent the mounting plate 5 from rotating.

[0033] In the technical solution of the present application, a slide rod 17 is fixedly connected to the inner wall of the chute, the slide rod 17 passes through the slider 16, and the slider 16 is slidably connected to the slide rod 17 to prevent the slider 16 from detaching from the chute.

[0034] In the technical solution of the present application, a rolling groove is opened at one end of the slider 16, and a rolling ball 18 is arranged in the rolling groove. The ball 18 is set through the groove opening of the rolling groove, and the ball 18 is rolled and connected to the bottom of the groove, reducing the friction between the slider 16 and the groove.

[0035] When in use, one end of the sample body is placed between the two clamping plates 14, and then the electric push rod 13 is started. The electric push rod 13 will drive the clamping plate 14 to move to clamp and fix the sample body, and then make the cleaning block 9 contact the surface of the sample body, and then turn on the heating machine 2 to preheat the surface of the sample body. At the same time, the servo motor 12 is used to rotate the rotating disk 3. The rotation of the rotating disk 3 will drive the sample body to rotate. At the same time, the rotation of the rotating disk 3 will also drive the screw rod 4 to rotate. The rotation of the screw rod 4 will move the mounting plate 5 through the thread action. The movement of the mounting plate 5 will drive the fixed tube 6 to rotate. The rotation of the fixed tube 6 will drive the fixed rod 8 and the cleaning block 9 to move. The cleaning block 9 will clean the dust on the surface of the sample body. At the same time, the spring 7 has elastic potential energy, which can make the cleaning block 9 always fit the surface of the sample body. Then turn on the vacuum cleaner 10, and the vacuum cleaner 10 will absorb the stirred dust through the dust suction pipe 11.

Claims

1. A heat treatment device for a segment roller sample, comprising a processing box (1), characterized in that: A heating machine (2) is installed on the inner side wall of one side of the processing box (1), a rotating disk (3) is rotatably installed on the inner side wall of one side of the processing box (1), a rotating assembly for driving the rotating disk (3) to rotate is installed on the processing box (1), a clamping assembly is installed on the side wall of one side of the rotating disk (3), a screw rod (4) is rotatably connected to the inner side wall of one side of the processing box (1), the screw rod (4) and the rotating disk (3) are connected via a pulley transmission, and the rod of the screw rod (4) A mounting plate (5) is threadedly connected to the wall, a fixed tube (6) is connected to the side wall on one side of the mounting plate (5), a spring (7) is connected to the bottom of the inner tube of the fixed tube (6), the other end of the spring (7) is connected to a fixed rod (8), the lower end of the fixed rod (8) passes through the pipe opening of the fixed tube (6) and extends downward and is connected to a cleaning block (9), a dust collector (10) is installed on the side wall on one side of the mounting plate (5), and a dust collection tube (11) is installed on the side wall on one side of the dust collector (10).

2. The heat treatment equipment for segment roller samples according to claim 1, characterized in that: The rotating assembly comprises a servo motor (12) fixedly mounted on an outer side wall of one side of the processing box (1), and an output end of the servo motor (12) is connected to the rotating disk (3) via a coupling.

3. The heat treatment equipment for segment roller samples according to claim 1, characterized in that: The clamping assembly comprises two electric push rods (13) symmetrically mounted on a side wall of a rotating disk (3), and the piston ends of the electric push rods (13) are connected to clamping plates (14).

4. The heat treatment equipment for segment roller samples according to claim 1, characterized in that: A collecting box (15) is installed at the bottom end of the processing box (1).

5. The heat treatment equipment for segment roller samples according to claim 1, characterized in that: A slide groove is provided at the top end of the processing box (1), a slider (16) is slidably connected in the slide groove, and the lower end of the slider (16) is connected to the mounting plate (5).

6. The heat treatment equipment for segment roller samples according to claim 5, characterized in that: A sliding rod (17) is fixedly connected to the inner groove wall of the sliding groove, the sliding rod (17) is arranged to pass through the slider (16), and the slider (16) is slidably connected to the sliding rod (17).

7. The heat treatment equipment for segment roller samples according to claim 6, characterized in that: A rolling groove is provided at one end of the slider (16), and a rolling ball (18) is provided in the rolling groove. The ball (18) passes through the notch of the rolling groove and is rollingly connected to the bottom of the sliding groove.