Accurate control device for hardness uniformity of heat treatment material

Abstract

The utility model discloses a heat treatment material hardness uniformity accurate control device which comprises a bottom plate, a heat treatment box is arranged on the bottom plate, and a fixing frame, a supporting plate and a sliding rail are arranged on the lower side in a cavity of the heat treatment box from left to right. A first discharging bolt is inserted into the side wall of the fixing frame, a first clamping plate is arranged on the inner side of the first discharging bolt, a first rotating disc is arranged on the inner side of the first clamping plate, the first rotating disc is driven by a small motor, and the small motor is arranged on the outer side wall of the first clamping plate; through an accurate control mechanism in the heat treatment box, particularly the design of the first rotary table and the second rotary table, and by combining the driving of the small motor and the telescopic cylinder, materials can be uniformly heated and cooled in the heat treatment process, so that the uniformity of the hardness of the materials is ensured. The control mechanism not only improves the heat treatment efficiency, but also remarkably improves the stability of the product quality.

Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment, in particular to a device for accurately controlling the uniformity of hardness of heat-treated materials. Background Art

[0002] In related technologies, heat treatment equipment is a machine used to heat the surface hardness of mechanical metal materials. It is mainly used for heat treatment of bearings, shafts, gears, discs, crankshafts, etc., and with the continuous development and innovation of science and technology, the requirements for the functions and types of heat treatment equipment are becoming higher and higher, making it convenient for people to choose and use them according to their needs.

[0003] During the implementation of the embodiments of the present disclosure, it was found that at least the following problems exist in the related art:

[0004] Shaft parts cannot obtain uniform heating and cooling during the heat treatment process, the uniformity of material hardness cannot be ensured, and the quality of the parts after forming cannot be guaranteed. Utility Model Content

[0005] The purpose of the present invention is to provide a device for accurately controlling the uniformity of hardness of heat-treated materials, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a precise control device for the uniformity of hardness of heat-treated materials, comprising a base plate, a heat treatment box being provided on the base plate, and a fixed frame, a support plate and a slide rail being provided on the lower side of the heat treatment box cavity from left to right; a first unloading bolt is inserted on the side wall of the fixed frame, a first clamping plate is provided on the inner side of the first unloading bolt, a first turntable is provided on the inner side of the first clamping plate, and the first turntable is driven by a small motor, and the small motor is provided on the outer wall of the first clamping plate; a slider is provided on the slide rail for sliding, a movable frame is provided on the slider, a second unloading bolt is inserted on the movable frame, a second clamping plate is provided on the inner side of the second unloading bolt, a second turntable is provided on the inner side of the second clamping plate, and the movable frame is driven by a telescopic cylinder; an infrared thermometer is provided on the lower side of the heat treatment box, a flat blowing nozzle is provided on the output end of a hot air cylinder, and a controller is provided on the side wall of the heat treatment box, and the controller is electrically connected to the infrared thermometer and the hot air cylinder.

[0007] Preferably, a reinforcing plate is provided on the upper side of the bottom plate, the upper end of the reinforcing plate abuts against the telescopic cylinder, and the fixing frame is an L-shaped frame, and reinforcing ribs are provided between the transverse plate and the longitudinal plate.

[0008] Preferably, a first coil spring is provided between the fixing frame and the first clamping plate, and the first coil spring is sleeved on the shaft of the first unloading bolt;

[0009] A second coil spring is provided between the movable frame and the second clamping plate, and the second coil spring is sleeved on the shaft of the second unloading bolt.

[0010] Preferably, the number of the support plates is 2, the 2 support plates are parallel to each other, the upper end surface of the support plate is a smooth arc surface, an axial part is provided on the upper side of the support plate, and the infrared thermometer is provided between the 2 support plates.

[0011] Compared with existing technologies, the present invention offers the following advantages: Through a precise control mechanism within the heat treatment chamber, specifically the design of the first and second turntables, combined with a small motor and telescopic cylinder drive, the present invention enables uniform heating and cooling of the material during the heat treatment process, thereby ensuring uniform hardness. This control mechanism not only improves heat treatment efficiency but also significantly enhances the stability of product quality.

[0012] The arrangement of the first and second unloading bolts, as well as the first and second coil springs, allows the operator to easily adjust the opening and closing of the clamping plate to accommodate materials of varying sizes and shapes. This design also enhances the flexibility and adaptability of the device.

[0013] By using an infrared thermometer to monitor the temperature inside the heat treatment chamber in real time, combined with the controller's precise control of the hot air cylinder output, the heat treatment temperature can be precisely adjusted. This helps ensure that the material reaches the ideal hardness during the heat treatment process while avoiding quality issues caused by temperature fluctuations.

[0014] The reinforced plate and rib design, as well as the L-shaped fixing frame structure, significantly enhance the overall stability and load-bearing capacity of the device, helping to ensure the reliability and safety of the device under long-term operation and high-load working conditions.

[0015] The support plate design not only provides stable support, but its smooth curved surface and shaft-like parts also help reduce friction and damage between the material and the support plate. At the same time, the flat nozzle design of the hot air cylinder allows the hot air to be more evenly distributed on the material, further improving the uniformity and efficiency of the heat treatment.

[0016] In summary, the device for precise control of hardness uniformity of heat-treated materials achieves efficient, uniform, flexible and precise heat treatment control through its unique design and optimization, significantly improving product quality and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main view of the internal structure of the utility model;

[0018] Figure 2It is a side view schematic diagram of the utility model when the side wall is removed.

[0019] In the figure: 1. Base plate; 2. Heat treatment box; 3. Fixed frame; 4. Support plate; 5. Slide rail; 6. First unloading bolt; 7. First clamping plate; 8. First turntable; 9. Small motor; 10. Slider; 11. Moving frame; 12. Second unloading bolt; 13. Second clamping plate; 14. Second turntable; 15. Telescopic cylinder; 16. Infrared thermometer; 17. Hot air cylinder; 18. Controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-2 This utility model provides a technical solution: a device for precisely controlling the hardness uniformity of heat-treated materials. This device is designed to achieve high-precision control of material hardness, ensuring that the treated material possesses excellent mechanical properties and a consistent hardness distribution. The device primarily comprises a base plate 1, upon which a heat treatment chamber 2 is mounted. The interior of the heat treatment chamber 2 is sequentially arranged, from left to right, with a fixed frame 3, a support plate 4, and a slide rail 5, forming an orderly structure to support and ensure the smooth progress of the heat treatment process.

[0022] A first unloading bolt 6 is strategically mounted on the sidewall of the fixed frame 3. This bolt facilitates the unloading of the material from the chamber after heat treatment. Inside this bolt 6 is a first clamping plate 7, further inside which is a first turntable 8. Turntable 8 is not stationary but is driven by a small motor 9, enabling precise manipulation of the material. The motor 9 is mounted on the outer sidewall of the first clamping plate 7, ensuring stable driving force and facilitating maintenance.

[0023] The slide rail 5 slides the slider 10, which in turn is mounted on a movable frame 11. Mounted on this frame is a second unloading bolt 12, which functions similarly to the first unloading bolt 6. Inside this second unloading bolt 12 is a second clamping plate 13, which in turn is mounted inside this second clamping plate 13, which in turn is mounted on a second turntable 14. The movable frame 11 is driven by a telescopic cylinder 15, allowing for greater flexibility in the handling and placement of materials during the heat treatment process.

[0024] An infrared thermometer 16 is installed on the bottom of the heat treatment chamber 2 to monitor the material's heat treatment temperature in real time, ensuring accurate temperature control. A hot air blower 17 is located on the top of the heat treatment chamber 2, with a flat nozzle at its output end for evenly blowing hot air onto the material to achieve uniform hardness. Furthermore, an existing equipment controller 18 is designed on the side wall of the heat treatment chamber 2. This controller 18 plays a crucial role, establishing a close electrical connection with the infrared thermometer 16 and the hot air blower 17. This design allows the controller 18 to receive real-time temperature data measured by the infrared thermometer 16 and the operating status of the hot air blower 17. With this critical information, the controller 18 can precisely control the entire heat treatment process, ensuring that the temperature during the heat treatment process is always maintained within the ideal range, thereby ensuring high-quality heat treatment results. This precise control not only improves product qualification rate but also increases production efficiency, which is of great significance to the entire heat treatment industry. Through this design, it not only improves material processing quality but also increases production efficiency.

[0025] Specifically, a reinforcing plate is cleverly designed above the base plate 1. The reinforcing plate plays a role in strengthening the structure and ensuring the overall firmness and stability. The top part of the reinforcing plate is in close contact with the telescopic cylinder 15. This layout enables the telescopic cylinder to be well supported, enhancing the reliability and service life of the system. The fixing frame 3 adopts an L-shaped structural design, which is not only beautiful but also practical, providing greater stability and load-bearing capacity. In addition, reinforcing ribs are specially added at the intersection of the horizontal and vertical plates of the fixing frame. This detailed design further enhances the strength and rigidity of the structure, ensuring good performance and durability under various conditions of use. Such a design reflects the exquisite control of details in engineering design, as well as the high attention paid to structural integrity and safety of use.

[0026] Specifically, a first coil spring is installed between the fixing frame 3 and the first clamping plate. This spring not only acts as a shock absorber but also makes the connection between the two more flexible. Furthermore, this first coil spring is cleverly sheathed around the shaft of the first unloading bolt 6, making the entire structure more compact and improving its stability.

[0027] Similarly, a second coil spring is installed between the movable frame 11 and the second clamping plate 13, which also plays a role in shock absorption and flexible connection. Moreover, this second coil spring is also sleeved on the shaft of the second unloading bolt 12, which not only makes the entire structure more coordinated, but also increases its service life.

[0028] The design of these two sets of coil springs takes into account both structural stability and flexibility of use, fully reflecting the designer's wisdom and ingenuity.

[0029] Specifically, there are two support plates 4, which are parallel to each other and have smooth curved upper surfaces. A shaft-shaped part is designed on the upper side of the support plate 4 to increase its functionality. An infrared thermometer 16 is placed between the two support plates 4 for measuring temperature. The layout of the two support plates 4 and the infrared thermometer 16 is carefully designed to ensure the stability and measurement accuracy of the equipment. The object to be measured can be placed on the smooth curved surface of the support plate 4, and the temperature of the object to be measured can be obtained by measuring with the infrared thermometer 16. This design makes the measurement process more convenient and also improves the accuracy of the measurement.

[0030] Working principle: When the present invention is working, the heat treatment box 2 in the device is the main heating space. Hot air is blown into the heat treatment box through the hot air cylinder 17 to achieve heating treatment of the material. The infrared thermometer 16 monitors the temperature in the heat treatment box 2 in real time and feeds back the temperature data to the controller 18. The controller 18 dynamically adjusts the output power of the hot air cylinder 17 according to the preset temperature range and the actual temperature data fed back by the infrared thermometer 16, so as to accurately control the temperature in the heat treatment box 2. A fixed frame 3 and a movable frame 11 are provided in the heat treatment box 2, which clamp the material through the first clamping plate 7 and the second clamping plate 13 respectively. The turntable inside the first clamping plate 7 and the second clamping plate 13 is driven by the small motor 9 and the telescopic cylinder 15 to respectively realize the rotation and movement of the fixed and movable clamping plates to adapt to materials of different sizes and shapes.

[0031] The first coil spring and the second coil spring are respectively arranged between the fixed frame 3 and the first clamping plate 7 and between the movable frame 11 and the second clamping plate 13. Their function is to provide a certain buffer when clamping the material to ensure the stability and uniformity of the clamping.

[0032] The material to be processed is placed on the support plate 4, and the telescopic cylinder 15 pushes the movable frame 11 and the second clamping plate 13 to move toward the fixed frame 3 and the first clamping plate 7 until the material is clamped. The controller 18 starts the hot air cylinder 17 and blows hot air into the heat treatment box 2 through the flat nozzle to start the heating process. The infrared thermometer 16 monitors the temperature in the heat treatment box 2 in real time and adjusts the output power of the hot air cylinder 17 through the controller 18 to ensure that the temperature in the heat treatment box 2 is maintained within the preset range.

[0033] After the set heating time, the telescopic cylinder 15 retracts, and the movable frame 11 and the second clamping plate 13 release the material, facilitating the removal of the treated material. Through the synergistic effect of the above-mentioned temperature regulation and mechanical clamping, the device can achieve precise control of the material heat treatment process and ensure the uniformity of the material hardness.

[0034] In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.

[0035] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0036] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. Precise control device for uniformity of hardness of heat-treated materials, characterized by: It comprises a bottom plate (1), a heat treatment box (2) is provided on the bottom plate (1), and a fixing frame (3), a supporting plate (4) and a slide rail (5) are provided on the lower side of the cavity of the heat treatment box (2) from left to right; A first unloading bolt (6) is inserted into the side wall of the fixing frame (3), a first clamping plate (7) is provided on the inner side of the first unloading bolt (6), a first turntable (8) is provided on the inner side of the first clamping plate (7), and the first turntable (8) is driven by a small motor (9), and the small motor (9) is provided on the outer side wall of the first clamping plate (7); A slider (10) is slidably provided on the slide rail (5), a movable frame (11) is provided on the slider (10), a second unloading bolt (12) is inserted into the movable frame (11), a second clamping plate (13) is provided on the inner side of the second unloading bolt (12), a second turntable (14) is provided on the inner side of the second clamping plate (13), and the movable frame (11) is driven by a telescopic cylinder (15); An infrared thermometer (16) is provided on the lower side of the heat treatment box (2), a hot air cylinder (17) is provided on the upper side of the heat treatment box (2), and a flat blowing nozzle is provided at the output end of the hot air cylinder (17). At the same time, a controller (18) is provided on the side wall of the heat treatment box (2), and the controller is electrically connected to the infrared thermometer (16) and the hot air cylinder (17).

2. The device for precisely controlling the uniformity of hardness of heat-treated materials according to claim 1, characterized in that: A reinforcing plate is provided on the upper side of the bottom plate (1), the upper end of the reinforcing plate abuts against the telescopic cylinder (15), and the fixing frame (3) is an L-shaped frame, and reinforcing ribs are provided between the transverse plate and the longitudinal plate.

3. The device for precisely controlling the uniformity of hardness of heat-treated materials according to claim 1, characterized in that: A first coil spring is provided between the fixing frame (3) and the first clamping plate, and the first coil spring is sleeved on the shaft of the first unloading bolt (6); A second coil spring is provided between the movable frame (11) and the second clamping plate (13), and the second coil spring is sleeved on the shaft of the second unloading bolt (12).

4. The device for precisely controlling the uniformity of hardness of heat-treated materials according to claim 1, characterized in that: The number of the support plates (4) is 2, and the two support plates (4) are parallel to each other. At the same time, the upper end surface of the support plate (4) is a smooth arc surface. An axial part is provided on the upper side of the support plate (4), and the infrared thermometer (16) is provided between the two support plates (4).

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