Accurate electric arc spraying device

Abstract

The utility model relates to the technical field of electric arc spraying, and provides an accurate electric arc spraying device which comprises a base, an electric arc spraying device body and two clamping devices, the electric arc spraying device body is installed on the top of the base, and the two clamping devices are symmetrically installed on the top of the base. Through the arrangement of the transmission motor, the scanner and other structures and the cooperative work of the transmission motor, the scanner and the electric arc spraying head, all-directional and accurate spraying of a workpiece is achieved, the stability and accuracy in the spraying process are ensured through the annular moving mechanism and the limiting design, meanwhile, the three-dimensional model scanning function of the scanner is achieved, and the spraying efficiency is improved. According to the technical scheme, the position of the spraying head can be intelligently adjusted, the spraying head adapts to shape changes of workpieces, the spraying effect is further improved, and through the technical scheme, the problems that in the prior art, the spraying effect is insufficient, and use stability is insufficient are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of arc spraying, and in particular to a precise arc spraying device. Background Art

[0002] Currently, arc spraying is a metal spraying technology that uses the high temperature generated by an electric arc to melt metal wire, and then sprays the molten metal onto the surface of the coated object through a spray gun to form a metal coating with specific properties.

[0003] The arc spraying devices in the existing technology often lack sufficient flexibility and intelligence during the spraying process. Many devices still use a fixed spraying mode and cannot be adjusted in real time according to the shape and size of the workpiece. This makes it difficult to achieve a uniform and precise coating effect when spraying complex-shaped or curved workpieces. Secondly, the arc spraying devices in the existing technology also have shortcomings in workpiece clamping. Many devices use a single clamping method and cannot adapt to workpieces of different diameters and shapes. This limits the application range of the device and may cause unstable clamping, affecting the spraying effect. Utility Model Content

[0004] The utility model provides a precise arc spraying device, which solves the problems of insufficient spraying effect and insufficient use stability in the related art.

[0005] The technical solution of the utility model is as follows: a precise arc spraying device, comprising a base, an arc spraying device and two clamping devices, wherein the arc spraying device is mounted on the top of the base, and the two clamping devices are symmetrically arranged and mounted on the top of the base;

[0006] The arc spraying device includes a spraying frame, an inner gear ring, two annular moving mechanisms and two linear moving mechanisms. The spraying frame is arranged on the top of the base, the inner gear ring is fixedly connected to the inside of the spraying frame, the annular moving mechanism is installed on one side of the inner gear ring and the spraying frame, and the linear moving mechanism is installed on the other side of the annular moving mechanism. A scanner is installed on one of the linear moving mechanisms, and an arc spray head is installed on the other linear moving mechanism.

[0007] As a preferred solution of the present invention, the annular moving mechanism includes a transmission motor and a first side limit block, the first side limit block is slidably assembled inside the spray frame, three symmetrically arranged first auxiliary rotating balls are rotatably installed inside the first side limit block, the transmission motor is installed at the bottom of the first side limit block, the output end of the transmission motor is connected to a coaxially arranged rotating shaft through a coupling, a rotating gear is fixedly sleeved on the outer circumference of the rotating shaft, the rotating gear is meshed with the inner gear ring, a top rotating frame is installed on the top of the rotating shaft, and a number of circumferentially evenly distributed rotating balls are rotatably installed on the outer circumference of the top rotating frame.

[0008] As a preferred solution of the present invention, the linear moving mechanism includes a second side limit block and a cylinder, the second side limit block is slidably assembled on the other side of the spray frame, three symmetrically arranged second auxiliary rotating beads are rotatably installed inside the second side limit block, one side of the second side limit block is fixedly connected to a follower frame, the bottom of the follower frame is fixedly connected to a top plate, the top plate is movably sleeved on the outer peripheral surface of the top rotating frame, the cylinder is installed on one side of the follower frame, and a connecting plate is installed at the output end of the cylinder, and the scanner and the arc spray head are respectively installed inside the two connecting plates.

[0009] As a preferred solution of the present invention, two symmetrically arranged first screw motors are installed inside the base, a transmission screw is installed at the output end of the first screw motor, a limiting sliding block is movably sleeved on the outer peripheral surface of the transmission screw, and the spray frame is fixedly connected to one side of the two limiting sliding blocks.

[0010] As a preferred solution of the present invention, the clamping device includes a clamping seat and a second screw motor, the clamping seat is fixedly connected to the top of the base, the second screw motor is installed inside the clamping seat, the output end of the second screw motor is connected to a coaxially arranged transmission shaft through a coupling, a bidirectional screw is fixedly connected to the rotating shaft, and the movable sleeve on the bidirectional screw is provided with two symmetrically arranged clamping frames.

[0011] As a preferred solution of the present invention, a multi-stage clamping block is fixedly connected to one side of the clamping frame.

[0012] The working principle and beneficial effects of the utility model are as follows:

[0013] 1. The utility model realizes all-round and precise spraying of the workpiece through the arrangement of the transmission motor, scanner and other structures, and the coordinated work of the transmission motor, scanner and arc spray head. Its annular moving mechanism and limit design ensure the stability and accuracy during the spraying process. At the same time, the three-dimensional model scanning function of the scanner enables the spray head to intelligently adjust its position to adapt to changes in the shape of the workpiece, further improving the spraying effect.

[0014] 2. This utility model utilizes a second lead screw motor and a bidirectional lead screw. The second lead motor drives the bidirectional lead screw, enabling rapid and precise movement of the clamping frame, ensuring secure clamping of the workpiece. Simultaneously, the first lead screw motor drives the transmission lead screw, driving the arc spray device for stable displacement, improving the stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall structure of the arc spraying device of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of the internal gear ring of the utility model;

[0019] Figure 4 This is a schematic diagram of the overall structure of the annular moving mechanism and the linear moving mechanism of the utility model;

[0020] Figure 5 This is a schematic diagram of the overall structure of the annular moving mechanism of the utility model;

[0021] Figure 6 This is a schematic diagram of the overall structure of the linear motion mechanism of the utility model;

[0022] Figure 7 This is a schematic diagram of the internal structure of the clamping device of the present utility model.

[0023] In the figure: 1. Arc spraying device; 10. Base; 11. First screw motor; 111. Drive screw; 12. Limiting sliding block; 121. Spraying frame; 122. Internal gear ring; 13. Annular moving mechanism; 131. Drive motor; 132. Rotating shaft; 133. Rotating gear; 134. Top rotating frame; 135. Rotating ball; 136. First side limiting block; 137. First auxiliary rotating ball; 14. Linear moving mechanism; 141. Follow-up frame; 142. Top plate; 143. Second side limiting block; 144. Second auxiliary rotating ball; 15. Cylinder; 151. Connecting plate; 16. Scanner; 17. Arc spraying head;

[0024] 2. Clamping device; 21. Clamping seat; 22. Second screw motor; 221. Transmission shaft; 222. Bidirectional screw; 23. Clamping frame; 231. Multi-stage clamping block. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] like Figures 1 to 7 As shown, a precise arc spraying device 1 includes a base 10, an arc spraying device 1, and two clamping devices 2. The arc spraying device 1 is installed on the top of the base 10, and the two clamping devices 2 are symmetrically arranged and installed on the top of the base 10.

[0028] The arc spraying device 1 includes a spraying frame 121, an inner gear ring 122, two annular moving mechanisms 13 and two linear moving mechanisms 14. The spraying frame 121 is arranged on the top of the base 10, and the inner gear ring 122 is fixedly connected to the inside of the spraying frame 121. The annular moving mechanism 13 is installed on one side of the inner gear ring 122 and the spraying frame 121, and the linear moving mechanism 14 is installed on the other side of the annular moving mechanism 13. A scanner 16 is installed on one of the linear moving mechanisms 14, and an arc spray head 17 is installed on the other linear moving mechanism 14. Through the arrangement of structures such as the transmission motor 131 and the scanner 16, and through the coordinated work of the transmission motor 131, the scanner 16 and the arc spray head 17, all-round and precise spraying of the workpiece is achieved. The annular moving mechanism 13 and the limit design ensure stability and accuracy during the spraying process. At the same time, the three-dimensional model scanning function of the scanner 16 enables the spray head to intelligently adjust its position to adapt to changes in the shape of the workpiece, further improving the spraying effect.

[0029] like Figures 1 to 5As shown, the annular moving mechanism 13 includes a transmission motor 131 and a first side limit block 136. The first side limit block 136 is slidably assembled inside the spray frame 121. Three symmetrically arranged first auxiliary rotating balls 137 are rotatably installed inside the first side limit block 136. The transmission motor 131 is installed at the bottom of the first side limit block 136. The output end of the transmission motor 131 is connected to a coaxially arranged rotating shaft 132 through a coupling. A rotating gear 133 is fixedly sleeved on the outer peripheral surface of the rotating shaft 132. The rotating gear 133 is engaged with the inner gear ring 122. A top rotating frame 134 is installed on the top of the rotating shaft 132. A number of rotating balls 135 evenly distributed around the circumference are rotatably installed on the outer peripheral surface of the top rotating frame 134.

[0030] like Figures 1 to 6 As shown, the linear motion mechanism 14 includes a second side limit block 143 and a cylinder 15. The second side limit block 143 is slidably assembled on the other side of the spray frame 121. Three symmetrically arranged second auxiliary rotating beads 144 are rotatably installed inside the second side limit block 143. One side of the second side limit block 143 is fixedly connected to a follower frame 141. The bottom of the follower frame 141 is fixedly connected to a top plate 142. The top plate 142 is movably sleeved on the outer circumferential surface of the top rotating frame 134. The cylinder 15 is installed on one side of the follower frame 141. A connecting plate 151 is installed at the output end of the cylinder 15. The scanner 16 and the arc spray head 17 are respectively installed inside the two connecting plates 151.

[0031] In this embodiment, when the equipment needs to be sprayed, the two arc spraying devices 1 are turned on at the same time. The arc spraying device 1 is turned on by simultaneously turning on the transmission motor 131, the scanner 16 and the arc spraying head 17. When the transmission motor 131 rotates, it drives the rotating shaft 132 to rotate. The rotation of the rotating shaft 132 is driven by the engagement of the rotating gear 133 thereon with the inner gear ring 122, driving the transmission motor 131 to follow the position of the inner gear ring 122 for circular displacement. During the displacement process, the top plate 142 is sleeved on the top rotating frame 134, and then the auxiliary circular movement is performed by the rotating ball 135. During the movement of the transmission motor 131 and the top plate 142, the first side limit block 136 and the second side limit block 143 on one side thereof are used. A limit is placed on the spray frame 121 to limit its moving position. During the movement, the first auxiliary rotating bead 137 and the second auxiliary rotating bead 144 assist in its movement. During the movement of the annular moving mechanism 13, the cylinder 15 on one side of the scanner 16 is turned on according to the size of the workpiece. The start of the cylinder 15 makes the scanner 16 closer to the workpiece, and the scanner 16 performs a three-dimensional model scan on the workpiece. The scanned shape is sent to the external controller through signal transmission. After calculation, the controller turns on the cylinder 15 on one side of the arc spray head 17. The start of the cylinder 15 allows the position of the arc spray head 17 to change with the change of the workpiece shape, thereby making the spraying position of the arc spray head 17 more accurate.

[0032] Example 2

[0033] like Figures 1 to 7 As shown, the clamping device 2 includes a clamping seat 21 and a second screw motor 22. The clamping seat 21 is fixedly connected to the top of the base 10. The second screw motor 22 is installed inside the clamping seat 21. The output end of the second screw motor 22 is connected to a coaxial transmission shaft 221 through a coupling. A bidirectional screw 222 is fixedly connected to the rotating shaft 132. Two symmetrically arranged clamping frames 23 are movably sleeved on the bidirectional screw 222. Through the arrangement of the second screw motor 22, the bidirectional screw 222 and other structures, the bidirectional screw 222 is driven by the second screw motor 22 to achieve fast and accurate movement of the clamping frame 23, ensuring that the workpiece is firmly clamped. At the same time, the first screw motor 11 drives the transmission screw 111, driving the arc spraying device 1 to stably move, thereby improving the stability of the equipment.

[0034] like Figure 1~Figure 2 As shown, two symmetrically arranged first screw motors 11 are installed inside the base 10, and a transmission screw 111 is installed at the output end of the first screw motor 11. A limiting sliding block 12 is movably sleeved on the outer peripheral surface of the transmission screw 111, and the spray frame 121 is fixedly connected to one side of the two limiting sliding blocks 12.

[0035] like Figures 1 to 7 As shown, a multi-stage clamping block 231 is fixedly connected to one side of the clamping frame 23 .

[0036] In this embodiment, before arc spraying, the workpiece is first placed between the two clamping frames 23. The clamping frame 23 has multiple clamping blocks, which can adapt to workpieces of different diameters. After the workpiece is placed, the second screw motor 22 is turned on. The rotation of the second screw motor 22 causes the transmission shaft 221 to rotate. The rotation of the transmission shaft 221 drives the bidirectional screw 222 to rotate. The rotation of the bidirectional screw 222 causes the two clamping frames 23 to move toward the workpiece to clamp the workpiece. When the arc spraying device 1 is in use, the two first screw motors 11 are turned on synchronously. The rotation of the first screw motor 11 causes the transmission screw 111 to rotate. The rotation of the transmission screw 111 drives the arc spraying device 1 to move through the limiting sliding block 12, thereby improving the stability of the equipment.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A precise arc spraying device, characterized in that: It comprises a base (10), an arc spraying device (1), and two clamping devices (2), wherein the arc spraying device (1) is mounted on the top of the base (10), and the two clamping devices (2) are symmetrically arranged and mounted on the top of the base (10); The arc spraying device (1) comprises a spraying frame (121), an inner gear ring (122), two annular moving mechanisms (13) and two linear moving mechanisms (14), wherein the spraying frame (121) is arranged on the top of the base (10), the inner gear ring (122) is fixedly connected to the inside of the spraying frame (121), the annular moving mechanism (13) is installed on one side of the inner gear ring (122) and the spraying frame (121), and the linear moving mechanism (14) is installed on the other side of the annular moving mechanism (13), a scanner (16) is installed on one of the linear moving mechanisms (14), and an arc spray head (17) is installed on the other linear moving mechanism (14).

2. A precise arc spraying device according to claim 1, characterized in that: The annular moving mechanism (13) includes a transmission motor (131) and a first side limit block (136), wherein the first side limit block (136) is slidably assembled inside the spray frame (121), and three symmetrically arranged first auxiliary rotating balls (137) are rotatably installed inside the first side limit block (136). The transmission motor (131) is installed at the bottom of the first side limit block (136), and the output end of the transmission motor (131) is connected to a coaxially arranged rotating shaft (132) through a coupling, and a rotating gear (133) is fixedly sleeved on the outer circumference of the rotating shaft (132), and the rotating gear (133) is meshed with the inner gear ring (122). A top rotating frame (134) is installed on the top of the rotating shaft (132), and a plurality of rotating round balls (135) evenly distributed around the circumference are rotatably installed on the outer circumference of the top rotating frame (134).

3. A precise arc spraying device according to claim 2, characterized in that: The linear motion mechanism (14) comprises a second side limit block (143) and a cylinder (15), wherein the second side limit block (143) is slidably mounted on the other side of the spray frame (121), and three symmetrically arranged second auxiliary rotating beads (144) are rotatably mounted inside the second side limit block (143), one side of the second side limit block (143) is fixedly connected to a follower frame (141), the bottom of the follower frame (141) is fixedly connected to a top plate (142), and the top plate (142) is movably sleeved on the outer peripheral surface of the top rotating frame (134), the cylinder (15) is mounted on one side of the follower frame (141), and a connecting plate (151) is mounted on the output end of the cylinder (15), and the scanner (16) and the arc spray head (17) are respectively mounted inside the two connecting plates (151).

4. A precise arc spraying device according to claim 1, characterized in that: Two symmetrically arranged first screw motors (11) are installed inside the base (10), a transmission screw (111) is installed at the output end of the first screw motor (11), a limit sliding block (12) is movably sleeved on the outer peripheral surface of the transmission screw (111), and the spray frame (121) is fixedly connected to one side of the two limit sliding blocks (12).

5. The precise arc spraying device according to claim 2, characterized in that: The clamping device (2) comprises a clamping seat (21) and a second screw motor (22), wherein the clamping seat (21) is fixedly connected to the top of the base (10), and the second screw motor (22) is installed inside the clamping seat (21). The output end of the second screw motor (22) is connected to a coaxially arranged transmission shaft (221) through a coupling, and a bidirectional screw (222) is fixedly connected to the rotating shaft (132), and two symmetrically arranged clamping frames (23) are movably sleeved on the bidirectional screw (222).

6. A precise arc spraying device (1) according to claim 5, characterized in that: One side of the clamping frame (23) is fixedly connected to a multi-stage clamping block (231).

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