Intelligent bridge building machine for ultra-large cantilever bridge

By designing an intelligent bridge building machine for super-large cantilever bridges, using mechanical displacement and artificial platform components, the problem of low bridge construction efficiency in the existing technology is solved, and efficient and accurate bridge construction is achieved.

CN223281219UActive Publication Date: 2025-08-29ANHUI HUAHUA BRIDGE EQUIP CO LTD
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Patent Information

Application Number
CN202422544345.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-29
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The bridge-building machines of the prior art cannot be deformed and adapted according to the shape of the bridge structure of different shapes, resulting in low bridge building efficiency.

Method used

An intelligent bridge building machine for super-large cantilever bridges is designed, including horizontal tracks, positioning fixed seats, reciprocating cylinders, suspended seat units, main structures, movable frames and artificial platforms, and efficient bridge construction is achieved through mechanical displacement and manual operation.

Benefits of technology

It achieves high efficiency and high accuracy of bridge construction, can adapt to different bridge shapes, and improves construction safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge building, and particularly discloses an intelligent bridge building machine for an ultra-large cantilever bridge. A positioning fixing seat is detachably and fixedly connected to the horizontal track; a reciprocating oil cylinder is in pin connection with the positioning fixing seat; the horizontal track is fixed to a built upper beam of a bridge, then the position of the positioning fixing base on the horizontal track is adjusted to determine the initial position of the moving range, then the reciprocating oil cylinder and the hanging base unit are connected, and the main framework, the carrying pole beam, the first movable frame, the second movable frame, the climbing ladder and the third movable frame are connected to the lower portion of the hanging base unit. Therefore, a large number of workers can stand on the bridge building machine to work, after a part of the workers are poured, the reciprocating oil cylinder pushes the hanging seat unit and the main framework to move, bridge building work can continue to be conducted, through mechanical displacement, the displacement efficiency is high, the precision is high, the bridge building efficiency can be effectively improved, and the construction cost is reduced. The problem that an existing bridge building machine is not high in efficiency is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge construction, in particular to an intelligent bridge-building machine for super-large cantilever bridges. Background Art

[0002] With the rapid development of global infrastructure construction, the span and structural complexity of bridge projects are increasing. Traditional bridge construction methods are difficult and inefficient when faced with bridges with large spans and complex structures. They pose many safety risks and have a significant impact on the environment. Therefore, there is an urgent need for intelligent and automated bridge construction equipment to improve construction efficiency, ensure construction safety, and reduce environmental impact.

[0003] The Chinese invention patent with publication number CN115341486A disclosed on November 15, 2022, a bridge-building machine for cantilever casting construction, comprising a main truss and an inner mold. The inner mold comprises an inner mold body, an inner mold hanging beam, and an inner mold guide beam. The front end of the main truss is provided with a crossbeam that can provide support for the inner mold guide beam. The inner mold body is provided on the inner mold hanging beam, and the inner mold hanging beam is provided with an inner mold hanging rod. The inner mold guide beam and the inner mold body can slide relative to each other. In the present invention, before the steel cage is hoisted as a whole, the inner mold body is anchored to the cast continuous beam segment by the inner mold hanging rod, the inner mold guide beam slides into the cast continuous beam segment, and then the hanger hoists the steel cage to the installation position. The inner mold will not affect the overall hoisting of the steel cage. After the steel cage is in place, the front end of the inner mold guide beam slides onto the cross beam and is supported by the cross beam. Then the inner mold hanger is loosened, and the inner mold body slides forward along the inner mold guide beam to the section to be cast. There is no need to assemble the inner mold on site, which is conducive to further shortening the construction period. The overall structure is simple, effective and easy to operate.

[0004] However, the above-mentioned disclosed solutions have the following shortcomings: the bridge-building machine in the prior art cannot be deformed and adapted according to the shapes of bridge structures of different shapes, so it plays a limited role in the construction process of the bridge, and therefore cannot effectively improve the efficiency of bridge construction. Utility Model Content

[0005] The purpose of the utility model is to solve the technical problem that the bridge-building machine in the prior art cannot be deformed and adapted according to the shapes of bridge structures of different shapes, and therefore plays a limited role in the construction process of the bridge, and therefore cannot effectively improve the efficiency of bridge construction, and to provide an intelligent bridge-building machine for super-large cantilever bridges.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The super-large cantilever bridge intelligent bridge-building machine described in the utility model includes a horizontal track; a positioning fixing seat is detachably fixed to the horizontal track; a reciprocating oil cylinder is connected to the pin on the positioning fixing seat; the end pin of the reciprocating oil cylinder is connected to the suspension unit; the suspension unit is slidably connected to the horizontal track; the suspension unit is connected to the main structure; the main structure is provided with a shoulder beam and a first movable frame; the first movable frame is fixed with an auxiliary wheel unit and a cylinder lifting unit; the lower end of the main structure is connected to the second movable frame; the second movable frame is connected to a climbing ladder; the lower end of the climbing ladder is connected to a third movable frame.

[0008] Furthermore, two ends of the third movable frame are respectively connected to the first artificial platform and the second artificial platform.

[0009] Furthermore, a third artificial platform is connected to the main structure corresponding to the shoulder beam.

[0010] Furthermore, the first movable frame and the second movable frame are detachably fixed to the main structure.

[0011] Furthermore, the main structure is detachably connected to the lower end of the suspension unit.

[0012] Furthermore, the horizontal track can be detachably fixed to the upper crossbeam structure of the bridge.

[0013] The super-large cantilever bridge intelligent bridge-building machine provided by the utility model has the following beneficial effects:

[0014] 1. The utility model fixes the horizontal track on the upper beam of the built bridge, then adjusts the position of the positioning fixing seat on the horizontal track to determine the initial position of the moving range, and then connects the reciprocating cylinder and the hanging seat unit, and connects the main frame, the shoulder beam, the first movable frame, the second movable frame, the climbing ladder and the third movable frame under the hanging seat unit, so that a large number of workers can stand on the bridge-building machine to work. After pouring a part, the reciprocating cylinder pushes the hanging seat unit and the main frame to move, so that the bridge-building work can continue. Through mechanical displacement, the displacement efficiency is high and the precision is high, which can effectively improve the bridge-building efficiency and solve the problem of low efficiency of existing bridge-building machines.

[0015] 2. The utility model is fixed on the upper crossbeam structure that is initially cast as a reference. The bridge-building machine is usually designed with the load-bearing structure located below, that is, the working platform and the formwork system are suspended below, and the supporting structure is fixed on the already constructed bridge section. This design enables the bridge-building machine to move along the lower edge of the bridge to provide support for the newly cast bridge section. It can be gradually moved forward as the construction progresses. After each section of the bridge is cast, the bridge-building machine moves forward to the next construction position through its traveling system, thereby realizing the cantilever construction of the bridge section by section and achieving highly efficient bridge construction, solving the problem of low efficiency of existing bridge-building machines. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The specific embodiments of the present invention are described in further detail below with reference to the accompanying drawings;

[0017] Figure 1 This is a front structural diagram of the present invention;

[0018] Figure 2 It is a schematic diagram of the combined use structure of the utility model.

[0019] Explanation of the numbers in the figure: 1. Horizontal track; 2. Auxiliary wheel unit; 3. Cylinder lifting unit; 4. Upper crossbeam structure; 5. Hanging seat unit; 6. Main structure; 7. Shoulder pole beam; 8. First movable frame; 9. Second movable frame; 10. Climbing ladder; 11. Third movable frame; 12. First artificial platform; 13. Positioning fixed seat; 14. Second artificial platform; 15. Third artificial platform; 16. Reciprocating cylinder. DETAILED DESCRIPTION

[0020] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] It should be noted that all directional indications in the embodiments of the present invention (such as up-down-left-right-front-back...) are only used to explain the relative position relationship - movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.

[0023] See also Figure 1-2As shown, the super-large cantilever bridge intelligent bridge-building machine includes a horizontal track 1; a positioning fixing seat 13 is detachably fixed on the horizontal track 1; a reciprocating oil cylinder 16 is connected to the pin on the positioning fixing seat 13; the end pin of the reciprocating oil cylinder 16 is connected to the suspension unit 5; the suspension unit 5 is slidably connected to the horizontal track 1; the suspension unit 5 is connected to the main structure 6; the main structure 6 is provided with a shoulder beam 7 and a first movable frame 8; the first movable frame 8 is fixed with an auxiliary wheel unit 2 and a cylinder lifting unit 3; the lower end of the main structure 6 is connected to the second movable frame 9; the second movable frame 9 is connected to a climbing ladder 10; the lower end of the climbing ladder 10 is connected to a third movable frame 11; when working, Fix the horizontal track 1 on the upper beam of the bridge, then adjust the position of the positioning fixing seat 13 on the horizontal track 1 to determine the initial position of the moving range, then connect the reciprocating cylinder 16 and the suspension unit 5, and connect the main structure 6, shoulder beam 7, first movable frame 8, second movable frame 9, climbing ladder 10 and third movable frame 11 under the suspension unit 5, so that a large number of workers can stand on the bridge-building machine to work. After pouring a part, the reciprocating cylinder 16 pushes the suspension unit 5 and the main structure 6 to move, so that the bridge-building work can continue. Through mechanical displacement, the displacement efficiency and precision are high, which can effectively improve the bridge-building efficiency and solve the problem of low efficiency of existing bridge-building machines.

[0024] The two ends of the third movable frame 11 are respectively connected to the first artificial platform 12 and the second artificial platform 14; when working, people can stand on the first artificial platform 12 and the second artificial platform 14 to perform construction operations, so that the efficiency of bridge construction is guaranteed, solving the problem of low efficiency of existing bridge construction machines.

[0025] A third artificial platform 15 is connected to the main structure 6 corresponding to the shoulder beam 7; when working, personnel can stand on the third artificial platform 15 to perform construction operations, so that the efficiency of bridge construction is guaranteed, solving the problem of low efficiency of existing bridge construction machines.

[0026] The first movable frame 8 and the second movable frame 9 are detachably fixed to the main structure 6; when working, the first movable frame 8 and the second movable frame 9 on the main structure 6 are connected by detachable fixing, so that the position can be adjusted according to the shape and needs of the bridge, thereby facilitating construction for personnel and providing safety protection, so that bridge construction can be carried out efficiently, solving the problem of low efficiency of existing bridge-building machines.

[0027] The main structure 6 is detachably connected to the lower end of the suspension unit 5; when working, the main structure 6 and the suspension unit 5 are combined in a detachable connection manner, so that they can be adjusted according to the position and needs of bridge building, so that the bridge can be built in a precise fixed position, so that the accuracy of bridge building is guaranteed, and the efficiency of bridge building can also be guaranteed, which solves the problem of low efficiency of existing bridge building machines.

[0028] The horizontal track 1 can be detachably fixed to the upper crossbeam structure 4 of the bridge; when working, it is fixed on the upper crossbeam structure 4 that is initially cast as a reference. The bridge-building machine is usually designed with the load-bearing structure located below, that is, the working platform and the formwork system are suspended below, and the supporting structure is fixed on the bridge section that has been cast. This design enables the bridge-building machine to move along the lower edge of the bridge to provide support for the newly cast bridge section, and can be gradually moved forward with the progress of construction. After each section of the bridge is cast, the bridge-building machine moves forward to the next construction position through its traveling system, thereby realizing the cantilever construction of the bridge section by section, achieving efficient bridge construction, and solving the problem of low efficiency of existing bridge-building machines.

[0029] With the above solution, when the utility model is in use, the horizontal track 1 is fixed on the upper beam of the bridge, and then the position of the positioning fixing seat 13 on the horizontal track 1 is adjusted to determine the initial position of the moving range, and then the reciprocating cylinder 16 and the hanging seat unit 5 are connected, and the main structure 6, the shoulder beam 7, the first movable frame 8, the second movable frame 9, the climbing ladder 10 and the third movable frame 11 are connected below the hanging seat unit 5, so that a large number of workers can stand on the bridge construction machine to work. After pouring a part, the reciprocating cylinder 16 pushes the hanging seat unit 5 and the main structure 6 to move, thereby The bridge construction work can be continued. Through the mechanical displacement, the displacement efficiency is high and the precision is high, which can effectively improve the bridge construction efficiency and solve the problem of low efficiency of the existing bridge construction machine; the first artificial platform 12 and the second artificial platform 14 can be used for standing personnel to carry out construction operations, so that the efficiency of bridge construction is guaranteed and the problem of low efficiency of the existing bridge construction machine is solved; the third artificial platform 15 can be used for standing personnel to carry out construction operations, so that the efficiency of bridge construction is guaranteed and the problem of low efficiency of the existing bridge construction machine is solved; the first movable frame 8 and the second movable frame 9 on the main structure 6 are connected in a detachable fixed manner, so that the position can be adjusted according to the shape and needs of the bridge, so that it is convenient for personnel to step on the construction, and safety protection can be provided, so that the bridge construction can be carried out efficiently and the problem of low efficiency of the existing bridge construction machine is solved; the main structure 6 and the hanger unit 5 are combined in a detachable connection manner, so that it can be adjusted according to the position and needs of the bridge construction, so that the bridge construction can be carried out in a precise fixed position, so that the accuracy of the bridge construction is guaranteed, the efficiency of the bridge construction can also be guaranteed, and the problem of low efficiency of the existing bridge construction machine is solved; The bridge-building machine is usually designed with the load-bearing structure located below, that is, the working platform and the formwork system are suspended below, while the supporting structure is fixed on the already cast bridge section. This design enables the bridge-building machine to move along the lower edge of the bridge to provide support for the newly cast bridge section. It can be moved forward step by step with the progress of construction. After each section of the bridge is cast, the bridge-building machine moves forward to the next construction position through its traveling system, thereby realizing the cantilever construction of the bridge section by section and achieving highly efficient bridge construction, which solves the problem of low efficiency of existing bridge-building machines.

[0030] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. Super large cantilever bridge intelligent bridge construction machine, characterized by; The invention comprises a horizontal track (1); a positioning fixing seat (13) is detachably fixed on the horizontal track (1); a reciprocating oil cylinder (16) is connected to the positioning fixing seat (13) by a pin; the end pin of the reciprocating oil cylinder (16) is connected to a hanging seat unit (5); the hanging seat unit (5) is slidably connected to the horizontal track (1); the hanging seat unit (5) is connected to a main structure (6); a shoulder beam (7) and a first movable frame (8) are provided on the main structure (6); an auxiliary wheel unit (2) and an oil cylinder lifting unit (3) are fixed to the first movable frame (8); the lower end of the main structure (6) is connected to a second movable frame (9); the second movable frame (9) is connected to a climbing ladder (10); the lower end of the climbing ladder (10) is connected to a third movable frame (11).

2. The super-large cantilever bridge intelligent bridge-building machine according to claim 1 is characterized in that: The two ends of the third movable frame (11) are respectively connected to a first artificial platform (12) and a second artificial platform (14).

3. The super-large cantilever bridge intelligent bridge-building machine according to claim 2 is characterized in that: A third artificial platform (15) is connected to the main structure (6) corresponding to the shoulder beam (7).

4. The super-large cantilever bridge intelligent bridge-building machine according to claim 3 is characterized in that: The first movable frame (8) and the second movable frame (9) are detachably fixed to the main frame (6).

5. The super-large cantilever bridge intelligent bridge-building machine according to claim 4 is characterized in that: The main structure (6) is detachably connected to the lower end of the suspension unit (5).

6. The super-large cantilever bridge intelligent bridge-building machine according to claim 5 is characterized in that: The horizontal track (1) is detachably fixed to the upper crossbeam structure (4) of the bridge.

Citation Information

Patent Citations

  • Bridge fabrication machine for cantilever casting construction

    CN115341486A