Low-noise permanent magnet synchronous water pump
By introducing a noise reduction installation mechanism and heat dissipation structure into the water pump, combined with reinforcement bolts and sound insulation materials, the problems of high vibration noise and poor stability of the water pump are solved, and a permanent magnet synchronous water pump design with low noise and high stability is achieved.
Patent Information
- Application Number
- CN202422462215.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-11
AI Technical Summary
During use, existing water pumps have problems such as high vibration noise, difficulty in disassembling and assembly, and poor equipment stability, which affects the reliability of equipment operation and staff health.
The low-noise permanent magnet synchronous water pump design is adopted, including the pump body, the case, the noise reduction installation mechanism and the cooling water pipe to install the protective cover. The installation plate and the board are reinforced by positioning bolts, combined with sound insulation materials and heat dissipation structure, and the noise reduction and stability improvement are achieved.
Effectively reduce vibration noise, improve equipment installation stability and use stability, extend equipment life, reduce the impact of operating noise, and facilitate quick disassembly and assembly.
Smart Images

Figure CN223282235U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water pump equipment, in particular to a low-noise permanent magnet synchronous water pump. Background Art
[0002] During operation, pump components vibrate, a key indicator of pump unit reliability. Excessive vibration can cause numerous hazards: vibration can cause the pump unit to malfunction; it can trigger vibrations in the motor and piping, resulting in damage to the pump and personal injury; it can damage bearings and other components; it can loosen connections, crack foundations, or damage the motor; it can loosen or damage pipes or valves connected to the pump; and it can generate vibration noise.
[0003] In actual work, the water pumps in the prior art still have the following problems when used:
[0004] There is a problem of high vibration and noise, and no corresponding isolation treatment is carried out. Long-term operation is likely to affect the physical and mental health of the staff. When the equipment needs to be repaired, it is difficult to quickly separate some equipment, which increases the intensity of manual labor and affects normal use.
[0005] Therefore, the utility model provides a low-noise permanent magnet synchronous water pump. Utility Model Content
[0006] The purpose of the utility model is to solve the shortcomings of the prior art and provide a low-noise permanent magnet synchronous water pump.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions: a low-noise permanent magnet synchronous water pump, comprising a pump body,
[0008] A housing is installed at one end of the pump body, a disassembly cover is installed on the outside of the housing, and through holes are opened on the outside of the disassembly cover at equal intervals;
[0009] Noise reduction installation mechanisms are installed on both sides of the pump body;
[0010] The noise reduction mounting mechanism includes a mounting seat and a sound insulation side panel. Sliding mounting plates are installed on both sides of the pump body. The outer sides of the two sliding mounting plates are covered with foam plastic top panels. The bottoms of the foam plastic top panels are installed with mounting seats. The bottoms of the mounting seats are installed with sound-absorbing bottom panels. The outer sides of the mounting seats are installed with sound insulation side panels. Silencing cotton is installed on one side of the mounting seat. The silencer cotton is located on the side of the mounting seat away from the sound insulation side panel. A rubber pad is installed on one end of the silencer cotton, and one side of the rubber pad extends to the outside of the pump body.
[0011] As a preferred embodiment, reinforcement blocks are installed on all four sides of the sound insulation side panels, and a fourth positioning bolt extending to the inside of the mounting seat is installed on the outer side of one of the reinforcement blocks, and a fourth positioning bolt extending to the inside of the foam plastic top plate is installed on the outer side of the other reinforcement block. A third positioning bolt used in conjunction with the sliding mounting plate is installed on one side of the foam plastic top plate, and the sliding mounting plate is limited by the third positioning bolt after adjustment, and the foam plastic top plate and the sliding mounting plate are reinforced and installed once by the fourth positioning bolt, and the reinforcement block and the mounting seat are reinforced and installed twice by the fourth positioning bolt, thereby improving the stability of the equipment during installation.
[0012] The technical effect of adopting the above further solution is: the foam plastic top plate and the sliding mounting plate are reinforced and installed once by the fourth positioning bolt, and the reinforcement block and the mounting seat are reinforced and installed twice by the fourth positioning bolt, thereby improving the stability of the equipment during installation.
[0013] As a preferred embodiment, a mounting cover is installed on the side of the casing away from the pump body, and a cooling fan is installed inside the mounting cover. The cooling fan is used to dissipate heat from the pump body and the internal equipment of the casing. The mounting cover has a dust-proof effect when the cooling fan is in use. The outside of the casing is provided with equidistantly distributed heat dissipation fins, and a cooling water pipe mounting protective cover is installed on the top of the casing. A cooling water pipe is installed inside the cooling water pipe mounting protective cover, and the bottom of the cooling water pipe extends to the inside of the casing. The overall temperature of the casing is conducted through the heat dissipation fins to achieve a heat dissipation effect. The cooling water pipe is protected against daily dust by the cooling water pipe mounting protective cover.
[0014] The technical effect of adopting the above further solution is: the overall temperature of the casing is conducted through the heat dissipation fins to achieve the heat dissipation effect, and the cooling water pipes are protected from dust on a daily basis by installing protective covers on the cooling water pipes.
[0015] As a preferred embodiment, a mounting flange is installed on the side of the pump body away from the casing, and a sealing disk is installed on the outside of the mounting flange, and the sealing disk and the pump body are assisted to be connected during installation by the mounting flange, and the mounting flange is installed to reinforce the sealing process, and a fixing plate is installed on the top of the mounting flange and the sealing disk, and a first positioning bolt extending to the inside of the mounting flange and the sealing disk is installed inside the fixing plate, and a second positioning bolt extending to the inside of the pump body is installed on the outside of the sealing disk, and the mounting flange and the sealing disk are reinforced once by the fixing plate and the first positioning bolt, and the second positioning bolt is used to fix the sealing disk. The sealing disk, mounting flange and pump body are reinforced for the second time to facilitate quick disassembly and assembly during use. A junction box is installed on the top of the pump body, a support plate is installed on one side of the junction box, and equidistantly distributed reinforcement plates are installed inside the support plate. One side of the reinforcement plate is connected to the pump body, and one of the reinforcement plates is connected to the sliding mounting plate. A rotor is installed inside the pump body, and a stator is installed on one side of the rotor. The output end of the rotor is connected to a connecting shaft that passes through the sealing disk. The entire equipment is supported once by the support plate, and the reinforcement plate is used to cooperate with the pump body and the support plate for reinforcement installation, thereby improving the stability of the equipment during use.
[0016] The technical effect of adopting the above further solution is: the entire equipment is supported once by the support plate, and the pump body and the support plate are reinforced and installed by the reinforcement plate, thereby improving the stability of the equipment during use.
[0017] Compared with the prior art, the advantages and positive effects of the present invention are:
[0018] By setting the pump body, casing, noise reduction installation mechanism and cooling water pipe installation protective cover, the sliding installation plate after adjustment is limited by the third positioning bolt during use, the foam plastic top plate and the sliding installation plate are reinforced and installed once by the fourth positioning bolt, and the reinforcement block and the mounting seat are reinforced and installed twice by the fourth positioning bolt, thereby improving the stability of the equipment during installation, and the pump body and the internal equipment of the casing are heat-dissipated by the cooling fan, and the cooling fan is dust-proof when in use by the installation cover, and the overall temperature of the casing is conducted by the heat dissipation fins to achieve the heat dissipation effect, and the cooling water pipe is provided with a protective cover for daily dust-proof treatment, and the sealing plate and the pump body are auxiliary connected by the installation flange, and the installation flange is reinforced and sealed, and the installation is The flange and sealing plate are reinforced once, and the sealing plate, mounting flange and pump body are reinforced for the second time by the second positioning bolt, which is convenient for quick disassembly and assembly during use. The entire equipment is supported once by the support plate, and the pump body and support plate are reinforced and installed by the reinforcement plate, which improves the stability of the equipment during use. The sound insulation side panels are assisted by the noise reduction installation mechanism, and the rubber pads are in direct contact with the pump body to reduce the overall vibration of the pump body, which plays a role in noise reduction. The reflected noise is reduced by setting the sound insulation side panels, sound-absorbing bottom panels, foam plastic top panels, and noise-absorbing cotton. The construction site effectively absorbs noise, which plays a role in secondary noise reduction and improves the noise reduction effect at the work site. The cooling fan and heat dissipation fins are used to carry out multi-stage heat dissipation treatment, which extends the service life of the equipment and meets the needs of normal use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view of the overall structure of a low-noise permanent magnet synchronous water pump provided by the utility model;
[0020] Figure 2 This is a side view of the overall structure of a low-noise permanent magnet synchronous water pump provided by the utility model;
[0021] Figure 3 This is a schematic diagram of the partial structure of a low-noise permanent magnet synchronous water pump provided by the utility model;
[0022] Figure 4 This is an enlarged schematic diagram of the noise reduction installation mechanism of a low-noise permanent magnet synchronous water pump provided by the utility model.
[0023] Legend:
[0024] 1. Pump body; 11. Mounting flange; 12. Sealing plate; 13. Fixing plate; 14. First positioning bolt; 15. Second positioning bolt; 16. Junction box; 17. Support plate; 18. Reinforcement plate;
[0025] 2. Casing; 21. Mounting cover; 22. Cooling fan; 23. Through hole; 24. Disassembly cover; 25. Heat sink fins;
[0026] 3. Noise reduction mounting mechanism; 30. Mounting base; 31. Sound insulation side panels; 32. Sound-absorbing bottom panel; 33. Foam top panel; 34. Sound-absorbing cotton; 35. Rubber pad; 36. Sliding mounting plate; 37. Third positioning bolt; 38. Reinforcement block; 39. Fourth positioning bolt;
[0027] 4. Install protective covers on cooling water pipes. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] like Figure 1-Figure 4 As shown, this embodiment provides a technical solution: a low-noise permanent magnet synchronous water pump, comprising a pump body 1, a casing 2 is mounted on one end of the pump body 1, a permanent magnet ring is mounted at the mounting position of the pump body 1 and the casing 2, a disassembly cover 24 is mounted on the outer side of the casing 2, and equidistantly distributed through holes 23 are opened on the outer side of the disassembly cover 24; noise reduction mounting mechanisms 3 are mounted on both sides of the pump body 1; the noise reduction mounting mechanisms 3 include mounting seats 30 and sound insulation side panels 31, sliding mounting plates 36 are mounted on both sides of the pump body 1, the outer sides of the two sliding mounting plates 36 are each sleeved with a foam plastic top plate 33, the bottom of the foam plastic top plate 33 is mounted with a mounting seat 30, the bottom of the mounting seat 30 is mounted with a sound-absorbing bottom plate 32, the outer side of the mounting seat 30 is mounted with a sound insulation side panel 31, and one side of the mounting seat 30 is mounted Silencing cotton 34, the silencer cotton 34 is located on the side of the mounting seat 30 away from the sound insulation side panel 31, and a rubber pad 35 is installed at one end of the silencer cotton 34. One side of the rubber pad 35 extends to the outside of the pump body 1. While the noise reduction mounting mechanism 3 cooperates to assist in the installation of the sound insulation side panel 31, the rubber pad 35 is in direct contact with the pump body 1 to reduce the overall vibration of the pump body 1, which plays a role in primary noise reduction. By arranging the sound insulation side panel 31, the sound-absorbing bottom panel 32, the foam plastic top panel 33, and the silencer cotton 34, the reflected noise is reduced, and the noise is effectively absorbed at the construction site, which plays a role in secondary noise reduction and improves the noise reduction effect at the work site. The cooling fan 22 and the heat dissipation fins 25 cooperate to perform multi-stage heat dissipation treatment, which extends the service life of the equipment and meets the requirements of normal use.
[0030] A step further, such as Figure 1-Figure 4As shown: reinforcement blocks 38 are installed on all four sides of the sound insulation side panel 31, and a fourth positioning bolt 39 extending to the inside of the mounting seat 30 is installed on the outer side of one of the reinforcement blocks 38, and a fourth positioning bolt 39 extending to the inside of the foam plastic top plate 33 is installed on the outer side of the other reinforcement block 38. A third positioning bolt 37 used in conjunction with the sliding mounting plate 36 is installed on one side of the foam plastic top plate 33. The sliding mounting plate 36 is limited by the third positioning bolt 37 after adjustment, and the foam plastic top plate 33 and the sliding mounting plate 36 are reinforced and installed once by the fourth positioning bolt 39. The reinforcement block 38 and the mounting seat 30 are reinforced and installed twice by the fourth positioning bolt 39, thereby improving the stability of the equipment during installation.
[0031] The above solutions still have the problem of poor daily protection effect, such as Figure 1-Figure 4 As shown: In this solution, a mounting cover 21 is installed on the side of the casing 2 away from the pump body 1, and a cooling fan 22 is installed inside the mounting cover 21. The cooling fan 22 is used to dissipate heat for the pump body 1 and the internal equipment of the casing 2. The mounting cover 21 has a dust-proof effect when the cooling fan 22 is in use. Equally spaced heat dissipation fins 25 are provided on the outside of the casing 2. A cooling water pipe mounting protective cover 4 is installed on the top of the casing 2. A cooling water pipe is installed inside the cooling water pipe mounting protective cover 4. The bottom of the cooling water pipe extends to the inside of the casing 2. The overall temperature of the casing 2 is conducted through the heat dissipation fins 25 to achieve a heat dissipation effect. The cooling water pipe is protected against daily dust by the cooling water pipe mounting protective cover 4.
[0032] The above solutions still have the problem of being inconvenient to disassemble and assemble quickly during use, such as Figure 1-Figure 3 As shown, in this solution, a mounting flange 11 is installed on the side of the pump body 1 away from the casing 2, and a sealing disk 12 is installed on the outside of the mounting flange 11. The mounting flange 11 is used to assist in connecting the sealing disk 12 and the pump body 1 during installation, and the installation of the mounting flange 11 serves to reinforce the sealing. A fixing plate 13 is installed on the top of the mounting flange 11 and the sealing disk 12, and a first positioning bolt 14 extending to the inside of the mounting flange 11 and the sealing disk 12 is installed inside the fixing plate 13. A second positioning bolt 15 extending to the inside of the pump body 1 is installed on the outside of the sealing disk 12. The mounting flange 11 and the sealing disk 12 are reinforced once by the fixing plate 13 and the first positioning bolt 14, and the sealing disk 12, the mounting flange 11 and the pump body 1 are reinforced twice by the second positioning bolt 15, so as to facilitate quick disassembly and assembly during use.
[0033] The above solutions also have the problem of poor stability when the equipment is used, such as Figure 1-Figure 3As shown, in this solution, a junction box 16 is installed on the top of the pump body 1, a support plate 17 is installed on one side of the junction box 16, and equidistantly distributed reinforcement plates 18 are installed inside the support plate 17. One side of the reinforcement plate 18 is connected to the pump body 1, and one of the reinforcement plates 18 is connected to the sliding mounting plate 36. A rotor is installed inside the pump body 1, and a stator is installed on one side of the rotor. The output end of the rotor is connected to a connecting shaft that passes through the sealing disk 12. The entire equipment is supported by the support plate 17, and the reinforcement plate 18 is used to cooperate with the pump body 1 and the support plate 17 for reinforcement installation, thereby improving the stability of the equipment during use.
[0034] Working principle:
[0035] like Figure 1-4 As shown:
[0036] By arranging the pump body 1, the casing 2, the noise reduction mounting mechanism 3 and the cooling water pipe mounting protective cover 4, a permanent magnet ring is installed at the mounting position of the pump body 1 and the casing 2. When in use, the sliding mounting plate 36 after adjustment is limited by the third positioning bolt 37, the foam plastic top plate 33 and the sliding mounting plate 36 are reinforced and installed once by the fourth positioning bolt 39, and the reinforcement block 38 and the mounting seat 30 are reinforced and installed twice by the fourth positioning bolt 39, thereby improving the stability of the equipment during installation;
[0037] The cooling fan 22 is used to dissipate heat from the pump body 1 and the internal equipment of the casing 2, and the mounting cover 21 is used to prevent dust from entering the cooling fan 22.
[0038] The heat dissipation fins 25 conduct the entire temperature of the housing 2 to achieve heat dissipation effect;
[0039] Install protective covers 4 on the cooling water pipes to protect them from dust on a daily basis;
[0040] The sealing disc 12 and the pump body 1 are auxiliary connected by the mounting flange 11 during installation. The mounting flange 11 is installed to strengthen the sealing process. The mounting flange 11 and the sealing disc 12 are reinforced once by the fixing plate 13 and the first positioning bolt 14.
[0041] The sealing disc 12, the mounting flange 11 and the pump body 1 are reinforced for a second time by the second positioning bolt 15, which facilitates quick disassembly and assembly during use. The entire device is supported once by the support plate 17, and the reinforcement plate 18 is used to reinforce the pump body 1 and the support plate 17, thereby improving the stability of the device during use.
[0042] While assisting in the installation of the sound insulation side panels 31 through the cooperation of the noise reduction installation mechanism 3, the rubber pads 35 are in direct contact with the pump body 1 to reduce the overall vibration of the pump body 1, thereby achieving a primary noise reduction treatment. By arranging the sound insulation side panels 31, the sound-absorbing bottom plate 32, the foam plastic top plate 33, and the sound-absorbing cotton 34, the reflected noise is reduced, and the noise is effectively absorbed at the construction site, achieving a secondary noise reduction treatment, thereby improving the noise reduction treatment effect at the work site. The multi-stage heat dissipation treatment is carried out by cooperating with the cooling fan 22 and the heat dissipation fins 25, thereby extending the service life of the equipment and meeting the requirements of normal use.
[0043] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A low-noise permanent magnet synchronous water pump, comprising a pump body (1), characterized in that: A housing (2) is mounted on one end of the pump body (1), a disassembly cover (24) is mounted on the outside of the housing (2), and through holes (23) are formed on the outside of the disassembly cover (24) at equal intervals. Noise reduction installation mechanisms (3) are installed on both sides of the pump body (1); The noise reduction mounting mechanism (3) comprises a mounting seat (30) and a sound insulation side plate (31), a sliding mounting plate (36) is mounted on both sides of the pump body (1), a foam plastic top plate (33) is sleeved on the outer sides of the two sliding mounting plates (36), a mounting seat (30) is mounted on the bottom of the foam plastic top plate (33), a sound absorbing bottom plate (32) is mounted on the bottom of the mounting seat (30), a sound insulation side plate (31) is mounted on the outer side of the mounting seat (30), a sound-absorbing cotton (34) is mounted on one side of the mounting seat (30), and a rubber pad (35) is mounted on one end of the sound-absorbing cotton (34).
2. The low-noise permanent magnet synchronous water pump according to claim 1, characterized in that: The sound insulation side panel (31) is equipped with reinforcement blocks (38) on all four sides, wherein a fourth positioning bolt (39) extending to the inside of the mounting seat (30) is installed on the outer side of one of the reinforcement blocks (38), and a fourth positioning bolt (39) extending to the inside of the foam plastic top plate (33) is installed on the outer side of the other reinforcement block (38), and a third positioning bolt (37) used in conjunction with the sliding mounting plate (36) is installed on one side of the foam plastic top plate (33).
3. The low-noise permanent magnet synchronous water pump according to claim 1 is characterized in that: A mounting cover (21) is installed on the side of the casing (2) away from the pump body (1), and a cooling fan (22) is installed inside the mounting cover (21).
4. The low-noise permanent magnet synchronous water pump according to claim 3 is characterized in that: The outer side of the housing (2) is provided with equidistantly distributed heat dissipation fins (25), the top of the housing (2) is provided with a cooling water pipe installation protective cover (4), and a cooling water pipe is installed inside the cooling water pipe installation protective cover (4).
5. The low-noise permanent magnet synchronous water pump according to claim 4, characterized in that: A mounting flange (11) is installed on the side of the pump body (1) away from the casing (2), and a sealing disk (12) is installed on the outer side of the mounting flange (11).
6. The low-noise permanent magnet synchronous water pump according to claim 5, characterized in that: A fixing plate (13) is installed on the top of each of the mounting flange (11) and the sealing plate (12); a first positioning bolt (14) extending into the interior of each of the mounting flange (11) and the sealing plate (12) is installed inside the fixing plate (13); and a second positioning bolt (15) extending into the interior of the pump body (1) is installed on the outer side of the sealing plate (12).
7. The low-noise permanent magnet synchronous water pump according to claim 6, characterized in that: A junction box (16) is installed on the top of the pump body (1), a support plate (17) is installed on one side of the junction box (16), and reinforcement plates (18) distributed equidistantly are installed inside the support plate (17), one side of the reinforcement plate (18) is connected to the pump body (1), one of the reinforcement plates (18) is connected to the sliding mounting plate (36), and a rotor is installed inside the pump body (1), and a stator is installed on one side of the rotor.