Enhanced ultra-long ultraviolet lamp purification device

Abstract

The utility model discloses an enhanced ultra-long ultraviolet lamp purification device, which is characterized in that a plurality of lamp tubes and a heating system correspondingly arranged are supported on the upper part of a supporting platform, the heating system is movably connected with the supporting platform through a moving part, and the heating system is provided with an accommodating cavity capable of accommodating the lamp tubes; the heating system can move relative to the lamp tubes, the lamp tubes are inserted into the containing cavity to be heated and purified, the movable heating system achieves high-temperature purification processing of the ultra-long ultraviolet lamp tubes, the length of the heating system and the length of the containing cavity can be adaptively designed, the device can adapt to processing of the lamp tubes of various lengths, the processing efficiency of the ultraviolet lamp is improved, and the production cost is reduced. The processing cost is reduced; the whole process is automatically operated, parameters such as the vacuum degree, the heating temperature and the duration time can be accurately controlled, the controllability and repeatability of ultraviolet lamp processing are improved, and the processing quality and the processing efficiency of the ultra-long ultraviolet lamp are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ultraviolet lamp processing, in particular to an enhanced ultra-long ultraviolet lamp purification device. Background Art

[0002] Ultraviolet lamps are a type of light source that can produce ultraviolet light with a wide effective range. This type of lamp mainly uses the characteristics of ultraviolet rays to carry out photochemical reactions, product curing, sterilization and disinfection, medical testing, etc.

[0003] During the manufacturing process of ultraviolet lamps, the inside of the lamp body needs to be purified to improve the quality and life of the ultraviolet lamp.

[0004] In related technologies, UV lamps are typically placed in a sealed furnace or oven, where they are heated and purified in a low-pressure, inert gas atmosphere. However, due to the size limitations of sealed furnaces or ovens, this method becomes inefficient and expensive when purifying extremely long lamps. To purify extra-long lamps, manual heating with a flame torch can be used. However, this method lacks precise temperature control, making purification quality difficult to guarantee.

[0005] Therefore, in practical applications, a purification device that can efficiently purify the ultra-long ultraviolet lamp body is needed. The purification device can accurately control the vacuum degree, heating temperature and duration, thereby ensuring the controllability and repeatability of the ultraviolet lamp processing and improving the processing quality of the ultraviolet lamp. Utility Model Content

[0006] In response to the problems in the related art, the utility model discloses an enhanced ultra-long ultraviolet lamp purification device, which solves the problem that the ultra-long ultraviolet lamp purification process in the related art is difficult.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] An enhanced ultra-long ultraviolet lamp purification device includes a support platform, one end of the upper portion of the support platform supports a plurality of lamp tubes, the other end of the upper portion of the support platform is provided with a heating system, the outer ends of the lamp tubes are connected to a gas operating system, the gas operating system is controllably connected to the gas control system signals, the gas control system can control the gas operating system to perform gas operations on the inside of the lamp tubes, the heating system is controllably connected to the heating control system signals, the heating system is movably connected to the support platform via a movable part, the heating system includes a cavity that can accommodate the lamp tubes, the heating system is movable and multiple lamp tubes are inserted into the cavity, and the heating control system can control the heating system to perform high-temperature purification treatment on the lamp tubes.

[0009] As a further solution of the present invention: the moving part includes a moving track, and the moving track is equipped with moving wheels, and the moving wheels can move along the moving track.

[0010] As a further solution of the present invention: the heating system includes a heating furnace, and the cavity is provided at the center of the side of the heating furnace corresponding to the lamp tube.

[0011] As a further solution of the present invention: a support frame is provided on the upper portion of the support platform, and the upper portion of the support frame supports the lamp tube.

[0012] As a further solution of the present invention: the gas operating system includes a connecting valve, one end of the connecting valve is connected to the gas operating system, and the other end of the connecting valve is connected to the lamp tube in a sealed manner.

[0013] As a further solution of the present invention: the gas operating system includes a vacuum pump device, the vacuum pump device is connected to the lamp tube, and the vacuum pump device can perform a vacuum operation on the lamp tube.

[0014] As a further solution of the present invention: the gas operating system further includes an inert gas device, the inert gas device is connected to the lamp tube, and the inert gas device can supply inert gas to the inside of the lamp tube.

[0015] As a further solution of the present invention: the gas control system includes a gas control operating device, and the gas control operating device can control the gas operating system to perform gas operations on the inside of the lamp tube.

[0016] As a further solution of the present invention: the heating control system includes a heating control operating device, and the heating control operating device can control the heating system to perform high-temperature heating and purification treatment on the lamp tube.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. Enhanced ultra-long ultraviolet lamp purification device, the upper support platform is supported by multiple lamp tubes and a corresponding heating system, the heating system and the support platform are movably connected through a movable part, the heating system is provided with a cavity for accommodating the lamp tube, the heating system can move relative to the lamp tube and insert multiple lamp tubes into the cavity for heating and purification treatment, the movable heating system realizes high-temperature purification processing for ultra-long ultraviolet lamp tubes, the heating system and the cavity length can be adaptively designed to adapt to the processing of lamp tubes of various lengths, thereby improving the processing efficiency of ultraviolet lamps and reducing processing costs.

[0019] 2. Multiple lamps can be installed on the support platform at the same time, and the cavity of the heating system can accommodate multiple lamps for simultaneous heating treatment, which improves the efficiency of ultraviolet lamp purification.

[0020] 3. The outer end of the lamp tube is connected to a gas operating system, and the gas operating system is controllably connected to the gas control system signal. The gas control system can control the gas operating system to perform gas operations on the inside of the lamp tube. The lamp tube is connected to the gas operating system, and the gas operating system can perform gas operations on the inside of the lamp tube. This method of performing gas operations inside the lamp tube can meet the processing requirements with less gas, reduces gas waste, and improves processing efficiency due to the small amount of gas operation.

[0021] 4. Gas operation involves first evacuating the lamp using a vacuum pump, followed by circulating an inert gas (such as nitrogen) through the inert gas system. Alternatively, gas operation involves only evacuating the lamp using a vacuum pump. This gas operation ensures UV lamp processing quality and extends lamp life. Furthermore, evacuating the lamp alone reduces the need for inert gas flushing, improves processing efficiency, reduces inert gas usage, and enhances the economics of UV lamp processing.

[0022] 5. The gas operating system is controllably connected to the gas control system signal, and the gas control system can control the gas operating system to perform gas operation on the inside of the lamp tube. The heating system is controllably connected to the heating control system signal, and the heating control system can control the heating system to perform high-temperature purification treatment on the lamp tube. The gas control system first controls the gas operating system to perform gas operation on the inside of the lamp tube so that the inside of the lamp tube is in a vacuum or inert gas environment, and then the heating control system controls the heating system to perform high-temperature purification treatment on the lamp tube. The whole process is automated and can accurately control parameters such as vacuum degree, heating temperature and duration, thereby improving the controllability and repeatability of ultraviolet lamp processing and improving the processing quality and efficiency of ultra-long ultraviolet lamps. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0024] In the attached figure:

[0025] Figure 1 This is a schematic side view of the unheated structure of the enhanced ultra-long ultraviolet lamp purification device of the utility model.

[0026] Figure 2 This is a schematic top view of the unheated enhanced ultraviolet lamp purification device of the utility model.

[0027] Figure 3 This is a side view structural diagram of the heating structure of the enhanced ultra-long ultraviolet lamp purification device of the utility model.

[0028] Figure 4 This is a schematic diagram of the structure of the enhanced ultra-long ultraviolet lamp purification device of the utility model, in which the cavity is hollow.

[0029] Figure 5 This is a schematic diagram of the structure of the enhanced ultra-long ultraviolet lamp purification device of the utility model, in which the cavity is composed of multiple heating tubes.

[0030] Notes on reference numerals:

[0031] 1. Support platform; 2. Lamp tube; 3. Heating furnace; 4. Chamber; 5. Moving track; 6. Moving wheel; 7. Support frame; 8. Connecting valve; 9. Vacuum pump device; 10. Gas control operating device; 11. Heating control operating device; DETAILED DESCRIPTION

[0032] Exemplary embodiments will be described in detail herein, with examples illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements, unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present disclosure. Rather, they are merely examples of apparatuses and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

[0033] It should be noted that all directional indications in the embodiments (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, in the embodiments, the descriptions involving "first", "second", etc. are only for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0035] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:

[0036] like Figure 1-5 As shown:

[0037] An enhanced ultra-long ultraviolet lamp purification device includes a support platform 1, a support frame 7 is provided at one end of the upper part of the support platform 1, and the upper part of the support frame 7 supports multiple lamp tubes 2, preferably 5 lamps. The outer ends of the lamp tubes 2 are connected to a gas operating system, and the gas operating system is connected to the gas control system signal in a controllable manner. The gas control system can control the gas operating system to perform gas operation on the inside of the lamp tube 2.

[0038] A heating system is provided at the other end of the upper part of the support platform 1. The heating system is movably connected to the support platform 1 through a movable part. The heating system includes a cavity 4 that can accommodate the lamp tube 2. The heating system can move and insert multiple lamp tubes 2 into the cavity 4. The lamp tube 2 is inside the cavity 4, and the heating system can heat the lamp tube 2.

[0039] The heating system is connected to the heating control system signal in a controllable manner, and the heating control system can control the heating system to perform high-temperature purification processing on the lamp tube 2.

[0040] The heating system includes a heating furnace 3, with a cavity 4 located in the center of the side of the furnace 3 corresponding to the lamp tube 2. The heating furnace 3 is electrically heated. The length of the heating furnace 3 and cavity 4 can be designed to adapt to the length of the lamp tube 2 to be processed.

[0041] The moving part includes a moving track 5 , and the moving track 5 is equipped with moving wheels 6 , which can move along the moving track 5 .

[0042] Preferably, the moving wheels 6 are arranged at the bottom of the heating furnace 3 , and the moving track 5 is arranged on the upper part of the supporting platform 1 .

[0043] In addition, the moving part can use human power to move the heating furnace 3. Preferably, the moving part is connected to a hydraulic power, a pneumatic power, or an electric power, and uses the hydraulic, pneumatic, or electric power to move the heating furnace 3. The hydraulic power device, the pneumatic power device, or the electric power device are conventional devices and have conventional connection methods. The hydraulic power device, the pneumatic power device, and the electric power device can be connected to the heating control system to improve the degree of automation.

[0044] In addition, the gas operating system includes a connecting valve 8 , one end of the connecting valve 8 is connected to the gas operating system, and the other end of the connecting valve 8 is connected to the lamp tube 2 in a sealed manner.

[0045] The gas operating system includes a vacuum pump device 9 , which is connected to the lamp tube 2 and can perform a vacuum operation on the lamp tube 2 .

[0046] In addition, the gas operating system further includes an inert gas device, which is connected to the lamp tube 2 and can supply inert gas to the interior of the lamp tube 2 .

[0047] The vacuum pump device 9 and the inert gas device can be connected to the lamp tube 2 through multiple electromagnetic valves, and vacuuming and the supply of inert gas can be achieved by controlling the opening and closing of the electromagnetic valves.

[0048] The gas control system includes a gas control operating device 10, which can control the gas operating system to perform gas operations inside the lamp 2. The gas control operating device 10 includes but is not limited to: a control panel, control buttons and a programmable logic controller.

[0049] The heating control system includes a heating control operating device 11, which can control the heating system to perform high-temperature heating and purification on the lamp 2. The heating control operating device 11 includes but is not limited to: a control panel, control buttons and a programmable logic controller.

[0050] like Figure 4 As shown:

[0051] The cavity 4 is hollow, and both the lamp tube 2 and the support frame 7 can enter for heating.

[0052] like Figure 5 As shown:

[0053] The cavity includes multiple heating tubes, and the lamp tube 2 can be inserted into the heating tube. At this time, the support frame 7 is designed to be movable, that is, a sliding wheel is provided at the lower part of the support frame 7, and a sliding track is provided at the lower part of the sliding wheel. The sliding track is set on the support platform 1, and the support frame 7 can move accordingly according to the movement of the heating furnace 3.

[0054] The support frame 7 can be pushed by manpower. Preferably, the support frame 7 or the sliding wheel is connected to hydraulic power, pneumatic power or electric power, and the support frame 7 is pushed to move by hydraulic, pneumatic or voltage power. The hydraulic power device, pneumatic power device or electric device are conventional devices and conventional connection methods.

[0055] The hydraulic power unit, the pneumatic power unit and the electric power unit can be connected with the heating control system, thereby improving the degree of automation.

[0056] In practical applications:

[0057] The upper part of the support platform 1 supports a plurality of lamp tubes 2 and a corresponding heating system. The heating system is movably connected to the support platform 1 through a movable part. The heating system is provided with a cavity 4 for accommodating the lamp tube 2. The heating system can move relative to the lamp tube 2 and insert a plurality of lamp tubes 2 into the cavity 4 for heating and purification. The movable heating system realizes high-temperature purification processing for ultra-long ultraviolet lamp tubes 2. The length of the heating system and the cavity 4 can be adaptively designed to adapt to the processing of lamp tubes 2 of various lengths, thereby improving the processing efficiency of ultraviolet lamps and reducing processing costs.

[0058] A plurality of lamp tubes 2 can be mounted on the supporting platform 1 at the same time, and the cavity 4 of the heating system can accommodate the plurality of lamp tubes 2 for simultaneous heating treatment, thereby improving the purification treatment efficiency of the ultraviolet lamp.

[0059] The outer end of the lamp tube 2 is connected to a gas operating system, and the gas operating system is controllably connected to the gas control system signal. The gas control system can control the gas operating system to perform gas operations on the inside of the lamp tube 2. The lamp tube 2 is connected to the gas operating system, and the gas operating system can perform gas operations on the inside of the lamp tube 2. This method of performing gas operations inside the lamp tube 2 can meet the processing requirements with less gas, reducing gas waste. At the same time, the processing efficiency is improved due to the small amount of gas operation.

[0060] The gas operation involves the vacuum pump device 9 first evacuating the lamp tube 2, followed by the inert gas device circulating an inert gas (such as nitrogen) to flush the interior of the lamp tube 2. Alternatively, the gas operation involves the vacuum pump device 9 solely evacuating the lamp tube 2. This gas operation ensures the processing quality of the UV lamp and extends the service life of the UV lamp. Furthermore, the vacuum operation of the lamp tube 2 alone reduces the inert gas flushing process, improves processing efficiency, reduces inert gas usage, and improves the economic efficiency of UV lamp processing.

[0061] The gas operating system is controllably connected to the gas control system signals, and the gas control system can control the gas operating system to perform gas operations on the inside of the lamp tube 2. The heating system is controllably connected to the heating control system signals, and the heating control system can control the heating system to perform high-temperature purification treatment on the lamp tube 2. The gas control system first controls the gas operating system to perform gas operations on the inside of the lamp tube 2 so that the inside of the lamp tube 2 is in a vacuum or inert gas environment, and then the heating control system controls the heating system to perform high-temperature purification treatment on the lamp tube 2. The entire process is an automated operation, and parameters such as vacuum degree, heating temperature and duration can be precisely controlled, thereby improving the controllability and repeatability of ultraviolet lamp processing, and improving the processing quality and efficiency of ultra-long ultraviolet lamps.

[0062] Finally, it should be noted that the above disclosure is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention. The scope of this application is limited solely by the appended claims.

Claims

1. An enhanced ultra-long ultraviolet lamp purification device, comprising a support platform (1), characterized in that: A plurality of lamp tubes (2) are supported at one end of the upper portion of the support platform (1), a heating system is provided at the other end of the upper portion of the support platform (1), a gas operating system is provided at the outer end of the lamp tube (2), the gas operating system is controllably connected to the gas control system signal, the gas control system can control the gas operating system to perform gas operation on the inside of the lamp tube (2), the heating system is controllably connected to the heating control system signal, the heating system is movably connected to the support platform (1) via a movable portion, the heating system comprises a cavity (4) capable of accommodating the lamp tube (2), the heating system is movable and can insert the plurality of lamp tubes (2) into the cavity (4), and the heating control system can control the heating system to perform high-temperature purification treatment on the lamp tube (2).

2. The enhanced ultraviolet lamp purification device according to claim 1, characterized in that: The moving part comprises a moving track (5), and the moving track (5) is equipped with a moving wheel (6), and the moving wheel (6) can move along the moving track (5).

3. The enhanced ultraviolet lamp purification device according to claim 1, characterized in that: The heating system comprises a heating furnace (3), and the cavity (4) is provided at the center of the side surface of the heating furnace (3) corresponding to the lamp tube (2).

4. The enhanced ultraviolet lamp purification device according to claim 1, characterized in that: A support frame (7) is provided on the upper portion of the support platform (1), and the upper portion of the support frame (7) supports the lamp tube (2).

5. The enhanced ultraviolet lamp purification device according to claim 1, characterized in that: The gas operating system comprises a connecting valve (8), one end of the connecting valve (8) is in communication with the gas operating system, and the other end of the connecting valve (8) is in communication and sealing connection with the lamp tube (2).

6. The enhanced ultraviolet lamp purification device according to claim 1, characterized in that: The gas operating system comprises a vacuum pump device (9), the vacuum pump device (9) is in communication with the lamp tube (2), and the vacuum pump device (9) can perform a vacuum operation on the lamp tube (2).

7. The enhanced ultra-long ultraviolet lamp purification device according to claim 6, characterized in that: The gas operating system further comprises an inert gas device, the inert gas device being in communication with the lamp tube (2), and the inert gas device being capable of supplying inert gas to the interior of the lamp tube (2).

8. The enhanced ultra-long ultraviolet lamp purification device according to claim 1, characterized in that: The gas control system comprises a gas control operating device (10), and the gas control operating device (10) can control the gas operating system to perform gas operations on the interior of the lamp tube (2).

9. The enhanced ultra-long ultraviolet lamp purification device according to claim 1, characterized in that: The heating control system comprises a heating control operating device (11), and the heating control operating device (11) can control the heating system to perform high-temperature heating and purification processing on the lamp tube (2).

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