Loading device track and fan blade test bench
By using a combined structure of the bearing body, positioning channel steel, leveling components and locking parts in the track of the fan blade test bench, the problem of difficulty in ensuring the level during the track installation and pouring is solved, and efficient and stable construction and inspection results are achieved.
Patent Information
- Application Number
- CN202422449443.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The level of the existing fan blade performance detection track is difficult to ensure during installation and pouring, resulting in low construction quality and efficiency, and is prone to affect subsequent test requirements due to shaking and offset.
The combined structure of the bearing body, positioning channel steel, leveling assembly, locking member and track is adopted. By adjusting the fixing of the support surface of the leveling assembly and the positioning member, the leveling degree of the track meets the design requirements before casting, and the positioning channel steel and track are connected through the locking member to prevent shaking.
It improves construction quality and efficiency, reduces rework costs, ensures the level and stability of the track, can truly simulate the actual loading of the fan blades, and provides more accurate detection data.
Smart Images

Figure CN223283862U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fan blade performance testing equipment, in particular to a loading device track and a fan blade test bench. Background Art
[0002] The following problems often occur during the installation and pouring of existing tracks used for wind turbine blade performance testing:
[0003] 1) During the initial installation, workers can only visually inspect and combine their work experience to determine whether the track's levelness meets the design requirements. Furthermore, if it is discovered after initial installation that the track's levelness does not meet the design requirements, the track cannot be adjusted quickly and conveniently. These two situations not only seriously affect the quality of the track after pouring, but also require additional labor costs to rework and repair the track to ensure that the track's levelness meets the requirements, thereby affecting construction efficiency and increasing construction costs.
[0004] 2) During pouring, the track is prone to shaking and deflection due to external forces. If not discovered in time, the horizontality of the track after pouring will have a large error, making the track unable to meet subsequent test requirements and unable to truly simulate the actual load conditions of the blade. Utility Model Content
[0005] The technical problem to be solved by the present invention is: how to provide a loading device track and a wind turbine blade test bench to improve the construction quality and construction efficiency of the track and ensure that the constructed track can meet the subsequent wind turbine blade test requirements.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A loading device track comprises a base body, a positioning channel steel, a leveling assembly, a locking piece and a track, wherein the base body is provided with a casting trough;
[0008] Positioning components are preset on the base body located on both sides of the notch of the casting trough;
[0009] The positioning channel steel is connected to the platform body through a positioning assembly;
[0010] The leveling assembly is preset at the bottom of the casting trough, and the track is connected to the casting trough through the leveling assembly;
[0011] The rail is connected to the positioning channel steel through a locking piece.
[0012] Furthermore, the track includes a first channel steel, a second channel steel and a third channel steel connected in sequence;
[0013] The bottom of the first channel steel and the bottom of the third channel steel are arranged opposite to each other;
[0014] The notches of the first channel steel and the third channel steel are respectively arranged opposite to corresponding side walls of the casting trough.
[0015] Furthermore, the leveling assembly includes a first threaded rod, and a first leveling nut and a first locking nut sleeved on the outside of the first threaded rod;
[0016] The first channel steel and the third channel steel are both connected to the bottom of the casting trough through a first threaded rod;
[0017] The first leveling nut and the first locking nut respectively contact both sides of the thickness direction of the side wall connecting the first channel steel and the second channel steel, or respectively contact both sides of the thickness direction of the side wall connecting the third channel steel and the second channel steel.
[0018] Furthermore, the locking member includes a second threaded rod and a second locking nut sleeved on the outside of the second threaded rod;
[0019] When the positioning channel steel is connected to the rail, the corresponding second threaded rod passes through the bottom of the positioning channel steel and the side wall of the first channel steel away from the second channel steel, or passes through the bottom of the positioning channel steel and the side wall of the third channel steel away from the second channel steel;
[0020] Both sides of the positioning channel bottom in the thickness direction, both sides of the first channel away from the second channel side wall in the thickness direction, and both sides of the third channel away from the second channel side wall in the thickness direction all conflict with the second locking nut.
[0021] Furthermore, it also includes a limit plate;
[0022] The limiting plate includes a first plate member and a second plate member that are sequentially connected and form an L shape;
[0023] The limiting plate is connected to the positioning channel steel through a first plate;
[0024] When the positioning channel steel is connected to the rail, both ends of the second plate in the width direction respectively conflict with the bottom of the first channel steel and the bottom of the third channel steel.
[0025] Furthermore, the positioning assembly includes a third threaded rod, and a second leveling nut and a third locking nut sleeved on the outside of the third threaded rod;
[0026] When the positioning channel steel is connected to the base body, the third threaded rod passes through the bottom of the positioning channel steel, and both sides of the bottom of the positioning channel steel in the thickness direction respectively conflict with the second leveling nut and the third locking nut.
[0027] Further, it also includes stiffening ribs;
[0028] Along the extension direction of the casting trough, the stiffening ribs are arranged at intervals in the first channel steel or the third channel steel;
[0029] The leveling assembly is connected to the track via stiffening ribs.
[0030] Furthermore, it also includes a casting layer, transverse reinforcement and longitudinal reinforcement;
[0031] Along the extension direction of the casting trough, transverse steel bars are arranged at intervals on the corresponding side walls of the casting trough;
[0032] One end of the transverse reinforcement away from the side wall of the casting trough is welded to the corresponding stiffening rib;
[0033] The transverse steel bars on the same side are connected by corresponding longitudinal steel bars;
[0034] During pouring, the pouring layer is filled between the rail and the pouring trough.
[0035] Further, it also includes a corrugated steel plate;
[0036] Both side walls of the casting trough are provided with corrugated steel plates;
[0037] The profiled steel plate is provided with through holes;
[0038] The transverse reinforcement passes through the through hole and is connected to the side wall of the casting trough.
[0039] Furthermore, a wind turbine blade test bench is provided, comprising a wind turbine blade positioning seat, a cable, a ground anchoring device, and the aforementioned loading device track;
[0040] The fan blade positioning seat is arranged on the working surface of the support body;
[0041] The fan blade positioning seat is arranged at one end of the loading device track in the length direction;
[0042] The ground anchoring device is slidably connected to the loading device track;
[0043] When the wind turbine blade to be tested is connected to the wind turbine blade positioning seat, the loading device track and the wind turbine blade to be tested are located in the same vertical plane, and the wind turbine blade to be tested is anchored to the ground via a cable.
[0044] Furthermore, the number of the loading device tracks is at least three;
[0045] In the width direction of the wind turbine blade to be inspected, the loading device tracks are arranged at intervals.
[0046] The beneficial effects of the present invention are as follows: the loading device track provided by the present invention can facilitate the staff to freely adjust the support angle of the track according to the structure of the track by adjusting the position of the support surface of the leveling component, so that the horizontality of the track can meet the design requirements; at the same time, a positioning component that can fix the positioning channel steel is provided on the base body, and the positioning channel steel and the track are connected by a locking piece, so that the track can be stably fixed to the casting trough before casting, avoiding the horizontality of the track after casting being affected by shaking. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 It is a structural diagram of the positioning channel steel, locking member, limiting plate and positioning assembly according to a specific embodiment of the present invention;
[0048] Figure 2 Shown is a side view of the positioning channel steel, locking member, limiting plate and positioning assembly according to a specific embodiment of the present utility model;
[0049] Figure 3 Shown is a front view of a leveling assembly and a stiffening rib according to a specific embodiment of the present invention;
[0050] Figure 4 Shown is a top view of a stiffening rib according to a specific embodiment of the present invention;
[0051] Figure 5 The figure shows a schematic structural diagram of the loading device before the track is cast in accordance with a specific embodiment of the present invention;
[0052] Figure 6 The figure shows the structure of the loading device track after casting according to the specific embodiment of the present invention;
[0053] Figure 7 Shown is a structural schematic diagram of another loading device track after casting according to a specific embodiment of the present utility model;
[0054] Figure 8 Shown is a structural schematic diagram of another platform body according to a specific embodiment of the present utility model;
[0055] Figure 9 Shown is a structural schematic diagram of a corrugated steel plate according to a specific embodiment of the present invention;
[0056] Figure 10 Shown is a structural schematic diagram of a fan blade test bench according to a specific embodiment of the present utility model;
[0057] Description of labels:
[0058] 1. Cap body; 101. Casting trough; 102. Corrugated steel plate; 103. Vertical stiffening ribs;
[0059] 2. Positioning channel steel;
[0060] 3. Leveling assembly; 31. First threaded rod; 32. First leveling nut; 33. First locking nut;
[0061] 4. Locking member; 41. Second threaded rod; 42. Second locking nut;
[0062] 5. Track; 51. First channel steel; 52. Second channel steel; 53. Third channel steel;
[0063] 6. Limiting plate; 61. First plate; 62. Second plate;
[0064] 7. Positioning assembly; 71. Third threaded rod; 72. Second leveling nut; 73. Third locking nut;
[0065] 8. Stiffening ribs; 81. Connecting plate; 82. Support plate;
[0066] 9. Casting layer;
[0067] 10. Transverse reinforcement;
[0068] 11. Longitudinal reinforcement;
[0069] 12. Wind turbine blade test bench; 121. Wind turbine blade positioning seat; 122. Cable; 123. Ground anchoring device;
[0070] 13. Fan blade body. DETAILED DESCRIPTION
[0071] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following description is given in conjunction with the embodiments and the accompanying drawings.
[0072] The most critical concept of the present invention is that the staff can freely adjust the support angle of the leveling component according to the structure of the track, so that the levelness of the track meets the design requirements; at the same time, a positioning component that can fix the positioning channel steel is provided on the base body, and the positioning channel steel and the track are connected by a locking piece, so that the track can be stably fixed in the casting trough before casting, so as to prevent the levelness of the track after casting from being affected by shaking.
[0073] Please refer to Figures 1 to 10 The loading device track provided by the present invention includes a base body 1, a positioning channel steel 2, a leveling assembly 3, a locking member 4 and a track 5. The base body 1 is provided with a casting trough 101;
[0074] Positioning components 7 are preset on the base body 1 located on both sides of the notch of the casting trough 101;
[0075] The positioning channel steel 2 is connected to the platform body 1 through the positioning component 7;
[0076] The leveling assembly 3 is preset at the bottom of the casting trough 101, and the track 5 is connected to the casting trough 101 through the leveling assembly 3;
[0077] The rail 5 is connected to the positioning channel steel 2 through the locking piece 4.
[0078] From the above description, it can be seen that the beneficial effects of the present invention are: providing a loading device track, by adjusting the position of the support surface of the leveling component 3, it is convenient for the staff to freely adjust the support angle of the track 5 according to the structure of the track 5, so that the horizontality of the track 5 can meet the design requirements; at the same time, a positioning component 7 that can fix the positioning channel steel 2 is provided on the base body 1, and the positioning channel steel 2 and the track 5 are connected by the locking member 4, so that the track 5 can be stably fixed to the casting trough 101 before casting, avoiding the horizontality of the track 5 after casting due to shaking. Compared with the existing loading device track, it can not only improve the overall construction efficiency and construction accuracy, but also save the time and labor costs increased due to rework.
[0079] Furthermore, the track 5 includes a first channel steel 51, a second channel steel 52 and a third channel steel 53 which are connected in sequence;
[0080] The bottom of the first channel steel 51 and the bottom of the third channel steel 53 are arranged opposite to each other;
[0081] The notches of the first channel steel 51 and the third channel steel 53 are respectively arranged opposite to the corresponding side walls of the casting trough 101 .
[0082] Specifically, the first channel steel 51 and the third channel steel 53 are symmetrically arranged at the notch of the second channel steel 52; the notch direction of the second channel steel 52 is consistent with the notch direction of the casting trough 101; and the distance between the bottom of the first channel steel 51 and the bottom of the third channel steel 53 ( Figure 5 α in the figure) is smaller than the slot spacing of the second channel steel 52 ( Figure 5 β in ).
[0083] Furthermore, the leveling assembly 3 includes a first threaded rod 31 , and a first leveling nut 32 and a first locking nut 33 sleeved on the outside of the first threaded rod 31 ;
[0084] The first channel steel 51 and the third channel steel 53 are both connected to the bottom of the casting trough 101 through the first threaded rod 31;
[0085] The first leveling nut 32 and the first locking nut 33 respectively contact both sides of the thickness direction of the side wall connecting the first channel steel 51 and the second channel steel 52 , or respectively contact both sides of the thickness direction of the side wall connecting the third channel steel 53 and the second channel steel 52 .
[0086] Specifically, the staff can increase or decrease the number of the first leveling nut 32 and the first locking nut 33 according to actual needs, and the first leveling nut 32 and the first locking nut 33 have the same structure, and their positions can be replaced with each other, that is, in the vertical direction, the nut located below the thickness direction of the side wall where the first channel steel 51 / the third channel steel 53 is connected to the second channel steel 52 is the first leveling nut 32, otherwise it is the first locking nut 33.
[0087] From the above description, it can be seen that the design has made specific improvements to the component structure of the track 5 and the component structure of the leveling component 3, so that while the leveling component 3 can effectively support the track 5, it can also provide structural support for adjusting the horizontality of the track 5, thereby ensuring that the quality of the track 5 after casting can meet the design requirements.
[0088] Furthermore, the locking member 4 includes a second threaded rod 41 and a second locking nut 42 sleeved on the outside of the second threaded rod 41;
[0089] When the positioning channel steel 2 and the rail 5 are connected, the corresponding second threaded rod 41 passes through the bottom of the positioning channel steel 2 and the side wall of the first channel steel 51 away from the second channel steel 52, or passes through the bottom of the positioning channel steel 2 and the side wall of the third channel steel 53 away from the second channel steel 52;
[0090] Both sides of the bottom of the positioning channel steel 2 in the thickness direction, both sides of the side wall of the first channel steel 51 away from the second channel steel 52 in the thickness direction, and both sides of the side wall of the third channel steel 53 away from the second channel steel 52 in the thickness direction all conflict with the second locking nut 42.
[0091] From the above description, it can be seen that the design has made specific improvements to the composition structure of the locking member 4 and the positional relationship between the locking member 4 and the track 5, so as to ensure that the positioning channel steel 2 can be stably connected to the track 5, thereby improving the stability of the track 5 during the casting process, and avoiding the track 5 from shaking and offsetting, thereby increasing the horizontal error after casting, and affecting the casting quality of the track 5.
[0092] Furthermore, the above-mentioned loading device track further includes a limit plate 6;
[0093] The limiting plate 6 includes a first plate member 61 and a second plate member 62 which are connected in sequence and form an L shape;
[0094] The limiting plate 6 is connected to the positioning channel steel 2 through the first plate 61;
[0095] When the positioning channel steel 2 is connected to the rail 5 , both ends of the second plate 62 in the width direction respectively contact the bottom of the first channel steel 51 and the bottom of the third channel steel 53 .
[0096] From the above description, it can be seen that before pouring, the second plate 62 is pressed between the first channel steel 51 and the third channel steel 53, which can play a certain supporting role for the first channel steel 51 and the third channel steel 53, and avoid the first channel steel 51 and the third channel steel 53 from fitting each other during the pouring process, so that the slot spacing between the first channel steel 51 and the third channel steel 53 cannot meet the design requirements, thereby affecting the subsequent normal inspection work of the fan blades.
[0097] Furthermore, the positioning assembly 7 includes a third threaded rod 71, and a second leveling nut 72 and a third locking nut 73 sleeved on the outside of the third threaded rod 71;
[0098] When the positioning channel steel 2 is connected to the base body 1 , the third threaded rod 71 passes through the bottom of the positioning channel steel 2 , and both sides of the bottom of the positioning channel steel 2 in the thickness direction respectively conflict with the second leveling nut 72 and the third locking nut 73 .
[0099] Specifically, the staff can increase or decrease the number of the second leveling nut 72 and the third locking nut 73 according to actual needs, and the second leveling nut 72 and the third locking nut 73 have the same structure, and their positions can be replaced with each other, that is, in the vertical direction, the nut located below the thickness direction of the bottom of the positioning channel steel 2 is the second leveling nut 72, otherwise it is the third locking nut 73.
[0100] From the above description, it can be seen that the design has made specific improvements to the composition structure of the positioning assembly 7. By providing a second leveling nut 72 on the third threaded rod 71, it can be ensured that after the positioning channel steel 2 is connected to the track 5, it will not affect the horizontality of the track 5 after the initial installation, so that the quality of the cast track 5 can meet normal inspection requirements.
[0101] Furthermore, the above-mentioned loading device track further includes a stiffening rib 8;
[0102] Along the extension direction of the casting trough 101, the stiffening ribs 8 are arranged at intervals in the first channel steel 51 or the third channel steel 53;
[0103] The leveling assembly 3 is connected to the rail 5 via stiffening ribs 8 .
[0104] Specifically, the stiffening rib 8 includes a connecting plate 81 and a support plate 82; the plane where the connecting plate 81 is located is perpendicular to the plane where the support plate 82 is located, and the connecting plate 81 divides the support plate 82 into two halves; the interior of the first channel steel 51 or the interior of the third channel steel 53 is connected to the connecting plate 81; the support plates 82 on both sides of the thickness direction of the connecting plate 81 are connected to the leveling assembly 3; when the leveling assembly 3 and the stiffening rib 8 are connected, the support plate 82 is fastened between the first leveling nut 32 and the first locking nut 33.
[0105] From the above description, it can be seen that by arranging corresponding stiffening ribs 8 inside the corresponding first channel steel 51 and second channel steel 52, the pull-out bearing capacity of the track 5 can be effectively improved, thereby avoiding damage to the track 5 due to tension during the subsequent testing process, so that the track 5 can meet the corresponding test requirements and thus truly simulate the actual load conditions of the blade.
[0106] Furthermore, the above-mentioned loading device track further includes a casting layer 9, a transverse reinforcement 10 and a longitudinal reinforcement 11;
[0107] Along the extension direction of the casting trough 101, the transverse steel bars 10 are arranged at intervals on the corresponding side walls of the casting trough 101;
[0108] One end of the transverse reinforcement 10 away from the side wall of the casting trough 101 is welded to the corresponding stiffening rib 8;
[0109] The transverse reinforcements 10 on the same side are connected by corresponding longitudinal reinforcements 11;
[0110] During pouring, the pouring layer 9 is filled between the rail 5 and the pouring trough 101 .
[0111] Preferably, the extending direction of the longitudinal reinforcement 11 of the present invention is parallel to the extending direction of the casting trough 101 .
[0112] From the above description, it can be seen that by arranging corresponding transverse steel bars 10 and longitudinal steel bars 11 in the casting trough 101, the connection strength between the track 5 and the casting trough 101 can be effectively improved; at the same time, the casting layer 9 serves as a connecting medium between the track 5 and the casting trough 101. Therefore, when the casting layer 9 is completely solidified, the transverse steel bars 10 and the longitudinal steel bars 11 can also further improve the toughness of the casting layer 9. Therefore, under the traction between the casting trough 101, the transverse steel bars 10, the longitudinal steel bars 11, the leveling component 3 and the casting layer 9, the pull-out bearing capacity of the track 5 can be better improved, thereby meeting the subsequent detection requirements.
[0113] Furthermore, the above-mentioned loading device track further includes a corrugated steel plate 102;
[0114] Corrugated steel plates 102 are provided on both side walls of the casting trough 101;
[0115] The corrugated steel plate 102 is provided with through holes;
[0116] The transverse reinforcement 10 passes through the through hole and is connected to the side wall of the casting trough 101 .
[0117] Specifically, the cross-section of the corrugated steel plate 102 is serrated, that is, it constitutes a serrated shear key, and the corrugated steel plate 102 is also provided with vertical stiffening ribs 103 to improve the deformation resistance of the corrugated steel plate 102; when in use, the corrugated steel plate is not removed, but is directly embedded in the casting trough 101 as part of the loading device track, and the concrete used in the subsequent casting work is fiber concrete, thereby effectively enhancing the overall pull-out resistance and crack resistance.
[0118] From the above description, it can be seen that the design further optimizes the structure of the casting trough 101. By arranging corrugated steel plates 102 with serrated cross-sections on both side walls of the casting trough 101 and providing through holes on the corrugated steel plates, it can not only facilitate the positioning of the transverse steel bars 10 and improve the positioning accuracy of the transverse steel bars 10; it can also form shear force on the side walls of the casting trough 101, thereby further enhancing the overall pull-out resistance.
[0119] The present invention further provides a wind turbine blade test bench 12, comprising a wind turbine blade positioning seat 121, a cable 122, a ground anchoring device 123, and a loading device track of any of the above items;
[0120] The fan blade positioning seat 121 is arranged on the working surface of the support body 1;
[0121] The fan blade positioning seat 121 is arranged at one end of the length direction of the loading device track;
[0122] The ground anchoring device 123 is slidably connected to the loading device track;
[0123] When the wind blade to be inspected is connected to the wind blade positioning seat 121 , the loading device track and the wind blade to be inspected are located in the same vertical plane, and the wind blade to be inspected is connected to the ground anchoring device 123 via the cable 122 .
[0124] Specifically, the ground anchoring device 123 is also provided with a corresponding motor, which rotates to release (reduce the pulling force on the fan blades) and twist (increase the pulling force on the fan blades) the cable 122.
[0125] As can be seen from the above description, this design makes specific improvements to the component structure of the wind blade test bench 12, thereby providing structural support for the wind blade test bench 12 to simulate the actual load conditions of the wind blades.
[0126] Further, the number of the loading device tracks is at least three;
[0127] The loading device tracks are arranged at intervals in the width direction of the wind turbine blade to be inspected.
[0128] From the above description, it can be seen that the design has made further improvements to the component structure of the wind blade test bench 12. By increasing the number of loading device tracks, the staff can set the ground anchor device 123 in different loading device tracks according to actual needs, so that the wind blade test bench 12 of the utility model can simulate various different stress scenarios, so that the experimental data finally obtained can truly reflect the performance of the wind blade, and thus facilitate the staff to make timely adjustments to the process parameters during the production process to improve the quality of the wind blade.
[0129] The loading device track of the utility model can assist in the performance detection of fan blades.
[0130] Please refer to Figures 1 to 6 , the first embodiment of the present utility model is:
[0131] A loading device track includes a base body 1, a positioning channel steel 2, a leveling assembly 3, a locking piece 4, a limit plate 6, a stiffening rib 8, a casting layer 9, a transverse steel bar 10, a longitudinal steel bar 11 and a track 5. The base body 1 is provided with a casting trough 101; positioning assemblies 7 are preset on the base body 1 on both sides of the notch of the casting trough 101; the positioning channel steel 2 is connected to the base body 1 through the positioning assembly 7; the leveling assembly 3 is preset at the bottom of the casting trough 101, and the track 5 is connected to the casting trough 101 through the leveling assembly 3; the track 5 is connected to the positioning channel steel 2 through the locking piece 4.
[0132] The track 5 includes a first channel steel 51, a second channel steel 52 and a third channel steel 53 connected in sequence; the bottom of the first channel steel 51 and the bottom of the third channel steel 53 are arranged opposite to each other; the notch of the first channel steel 51 and the notch of the third channel steel 53 are respectively arranged opposite to the corresponding side walls of the casting trough 101.
[0133] The leveling assembly 3 includes a first threaded rod 31, and a first leveling nut 32 and a first locking nut 33 that are sleeved on the outside of the first threaded rod 31; the first channel steel 51 and the third channel steel 53 are both connected to the bottom of the casting trough 101 through the first threaded rod 31; the first leveling nut 32 and the first locking nut 33 respectively contact the two sides of the thickness direction of the side wall where the first channel steel 51 is connected to the second channel steel 52, or respectively contact the two sides of the thickness direction of the side wall where the third channel steel 53 is connected to the second channel steel 52.
[0134] The locking member 4 includes a second threaded rod 41 and a second locking nut 42 which is sleeved on the outside of the second threaded rod 41; when the positioning channel steel 2 and the rail 5 are connected, the corresponding second threaded rod 41 passes through the bottom of the positioning channel steel 2 and the side wall of the first channel steel 51 away from the second channel steel 52, or passes through the bottom of the positioning channel steel 2 and the side wall of the third channel steel 53 away from the second channel steel 52; both sides of the bottom of the positioning channel steel 2 in the thickness direction, both sides of the side wall of the first channel steel 51 away from the second channel steel 52 in the thickness direction, and both sides of the side wall of the third channel steel 53 away from the second channel steel 52 in the thickness direction all conflict with the second locking nut 42.
[0135] The limiting plate 6 includes a first plate 61 and a second plate 62 which are connected in sequence and form an L-shape; the limiting plate 6 is connected to the positioning channel steel 2 through the first plate 61; when the positioning channel steel 2 and the track 5 are connected, the two ends of the second plate 62 in the width direction respectively conflict with the bottom of the first channel steel 51 and the bottom of the third channel steel 53.
[0136] The positioning assembly 7 includes a third threaded rod 71, and a second leveling nut 72 and a third locking nut 73 that are sleeved on the outside of the third threaded rod 71; when the positioning channel steel 2 is connected to the base body 1, the third threaded rod 71 passes through the bottom of the positioning channel steel 2, and the two sides of the bottom of the positioning channel steel 2 in the thickness direction are respectively in conflict with the second leveling nut 72 and the third locking nut 73.
[0137] Along the extension direction of the casting trough 101, the stiffening ribs 8 are arranged at intervals in the first channel steel 51 or the third channel steel 53; the stiffening ribs 8 include a connecting plate 81 and a support plate 82; the plane where the connecting plate 81 is located is perpendicular to the plane where the support plate 82 is located, and the connecting plate 81 divides the support plate 82 in half; the inside of the first channel steel 51 or the inside of the third channel steel 53 is connected to the connecting plate 81; the support plates 82 on both sides of the thickness direction of the connecting plate 81 are connected to the leveling assembly 3; when the leveling assembly 3 is connected to the stiffening rib 8, the support plate 8 2 is fastened between the first leveling nut 32 and the first locking nut 33, and two first leveling nuts 32 and two first locking nuts 33 are respectively provided on the same side of the support plate 82 in the thickness direction; the transverse steel bars 10 are arranged at intervals on the corresponding side walls of the casting trough 101; the ends of the transverse steel bars 10 away from the side walls of the casting trough 101 are welded to the corresponding stiffening ribs 8; the transverse steel bars 10 on the same side are connected by the corresponding longitudinal steel bars 11; during casting, the casting layer 9 is filled between the rail 5 and the casting trough 101.
[0138] Please refer to Figure 7 The difference between the second embodiment of the present invention and the first embodiment is that:
[0139] Based on the loading device track of embodiment 1, the first channel steel 51 / the third channel steel 53 is away from the side wall depth of the second channel steel 52 ( Figure 7γ in the figure) is less than the side wall depth of the first channel steel 51 / third channel steel 53 close to the second channel steel 52 ( Figure 7 leveling assembly 3 is directly connected to the side wall of the first channel steel 51 close to the second channel steel 52, or the side wall of the third channel steel 53 close to the second channel steel 52, and a first leveling nut 32 and a first locking nut 33 are respectively provided on both sides of the thickness direction of the corresponding side walls.
[0140] Please refer to Figures 8 and 9 The difference between the second embodiment of the present invention and the first embodiment is that:
[0141] Based on the loading device track of embodiment 1, it also includes a corrugated steel plate 102; corrugated steel plates 102 are provided on both side walls of the casting trough 101; through holes are provided on the corrugated steel plates 102; transverse steel bars 10 pass through the through holes and are connected to the side walls of the casting trough 31.
[0142] Please refer to Figure 10 , the third embodiment of the present utility model is:
[0143] A wind turbine blade test bench 12 comprises a wind turbine blade positioning seat 121, a cable 122, a ground anchoring device 123, and a loading device track according to the first or second embodiment; the wind turbine blade positioning seat 121 is arranged on the working surface of the base body 1; the wind turbine blade positioning seat 121 is arranged at one end of the loading device track in the length direction; the ground anchoring device 123 is slidably connected to the loading device track; when the wind turbine blade to be tested is connected to the wind turbine blade positioning seat 121, the loading device track and the wind turbine blade to be tested are located in the same vertical plane, and the wind turbine blade to be tested is fixed to the ground anchoring device 123 via the cable 122; there are three loading device tracks; and the loading device tracks are arranged at intervals in the width direction of the wind turbine blade to be tested.
[0144] The working principle of this utility model is:
[0145] Installation and pouring stage of loading device track:
[0146] First, the leveling component 3, the corrugated steel plate 102 with the transverse reinforcement 10, and the positioning component 7 are respectively preset on the bottom of the casting trough 101, the side wall of the casting trough 101, and the end surface of the base body 1 close to the notch of the casting trough 101, and the positions of the support surface of the leveling component 3 and the support surface of the positioning component 7 are preliminarily adjusted; then, the track 5 with the stiffening rib 8 is placed in the casting trough 101 by hoisting, and the track 5 is locked to the first threaded rod 31 by the first leveling nut 32 and the first locking nut 33. At the same time, the transverse reinforcement 10 is welded to the corresponding stiffening rib 8, and the transverse reinforcement 10 on the same side is fixed. They are connected through the corresponding longitudinal steel bars 11; then, the positioning channel steel 2 is locked to the third threaded rod 71 through the second leveling nut 72 and the third locking nut 73, and the two ends of the second plate 62 in the width direction are respectively in conflict with the bottom of the first channel steel 51 and the bottom of the third channel steel 53, and at the same time, the first channel steel 51 is away from the side wall of the second channel steel 52, and the third channel steel 53 is away from the side wall of the second channel steel 52 and connected to the positioning channel steel 2 through the locking member 4; finally, the corresponding casting material is filled between the casting trough 101 and the track 5, and after solidification, a casting layer 9 is formed, thereby completing the installation and casting work of the loading device track.
[0147] Inspection stage of wind turbine blades:
[0148] First, fix the wind turbine blade to be inspected on the wind turbine blade positioning seat 12171; then, according to the actual inspection requirements, the staff will slide the corresponding number of ground anchor devices 12373 into the corresponding loading device track through the corresponding T-bolts 6, and move the ground anchor device 12373 to the designated inspection position; then, fix the two ends of the cable 12272 on the wind turbine blade to be inspected and the ground anchor device 12373 respectively; finally, start the relevant tensioning device set on the ground anchor device 12373 to loosen the cable 12272, thereby pulling the wind turbine blade to simulate the actual working conditions.
[0149] To sum up, the utility model provides a loading device track, which can facilitate the staff to freely adjust the support angle of the track according to the structure of the track by adjusting the position of the support surface of the leveling component, so that the horizontality of the track can meet the design requirements; at the same time, a positioning component that can fix the positioning channel steel is provided on the base body, and the positioning channel steel and the track are connected by a locking member, so that the track can be stably fixed to the casting trough before casting, avoiding the horizontality of the track after casting due to shaking. Compared with the existing loading device track, it can not only improve the overall construction efficiency and construction accuracy, but also save the time and labor costs increased due to rework; and further improve the composition structure of the wind blade test bench. By increasing the number of loading device tracks, the staff can set the ground anchor device in different loading device tracks according to actual needs, so that the wind blade test bench of the utility model can simulate various different stress scenarios, so that the experimental data finally obtained can truly reflect the performance of the wind blade, and thus facilitate the staff to make timely adjustments to the process parameters during the production process to improve the quality of the wind blade.
[0150] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the description and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A loading device track, comprising a base body, a positioning channel steel, a leveling assembly, a locking member and a track, characterized in that: The platform body is provided with a casting trough; Positioning components are preset on the base body located on both sides of the notch of the casting trough; The positioning channel steel is connected to the platform body through a positioning assembly; The leveling assembly is preset at the bottom of the casting trough, and the track is connected to the casting trough through the leveling assembly; The rail is connected to the positioning channel steel through a locking piece.
2. The loading device track according to claim 1, characterized in that: The track comprises a first channel steel, a second channel steel and a third channel steel which are connected in sequence; The bottom of the first channel steel and the bottom of the third channel steel are arranged opposite to each other; The notches of the first channel steel and the third channel steel are respectively arranged opposite to corresponding side walls of the casting trough.
3. The loading device track according to claim 2, characterized in that: The leveling assembly includes a first threaded rod, and a first leveling nut and a first locking nut sleeved on the outside of the first threaded rod; The first channel steel and the third channel steel are both connected to the bottom of the casting trough through a first threaded rod; The first leveling nut and the first locking nut respectively contact both sides of the thickness direction of the side wall connecting the first channel steel and the second channel steel, or respectively contact both sides of the thickness direction of the side wall connecting the third channel steel and the second channel steel.
4. The loading device track according to claim 2, characterized in that: The locking member includes a second threaded rod and a second locking nut sleeved on the outside of the second threaded rod; When the positioning channel steel is connected to the rail, the corresponding second threaded rod passes through the bottom of the positioning channel steel and the side wall of the first channel steel away from the second channel steel, or passes through the bottom of the positioning channel steel and the side wall of the third channel steel away from the second channel steel; Both sides of the positioning channel bottom in the thickness direction, both sides of the first channel away from the second channel side wall in the thickness direction, and both sides of the third channel away from the second channel side wall in the thickness direction all conflict with the second locking nut.
5. The loading device track according to claim 2, characterized in that: Also includes a limit plate; The limiting plate includes a first plate member and a second plate member that are sequentially connected and form an L shape; The limiting plate is connected to the positioning channel steel through a first plate; When the positioning channel steel is connected to the rail, both ends of the second plate in the width direction respectively conflict with the bottom of the first channel steel and the bottom of the third channel steel.
6. The loading device track according to claim 1, characterized in that: The positioning assembly includes a third threaded rod, and a second leveling nut and a third locking nut sleeved on the outside of the third threaded rod; When the positioning channel steel is connected to the base body, the third threaded rod passes through the bottom of the positioning channel steel, and both sides of the bottom of the positioning channel steel in the thickness direction respectively conflict with the second leveling nut and the third locking nut.
7. The loading device track according to claim 2, characterized in that: Also includes stiffeners; Along the extension direction of the casting trough, the stiffening ribs are arranged at intervals in the first channel steel or the third channel steel; The leveling assembly is connected to the track via stiffening ribs.
8. The loading device track according to claim 7, characterized in that: It also includes casting layers, transverse reinforcement and longitudinal reinforcement; Along the extension direction of the casting trough, transverse steel bars are arranged at intervals on the corresponding side walls of the casting trough; One end of the transverse reinforcement away from the side wall of the casting trough is welded to the corresponding stiffening rib; The transverse steel bars on the same side are connected by corresponding longitudinal steel bars; During pouring, the pouring layer is filled between the rail and the pouring trough.
9. The loading device track according to claim 8, characterized in that: Also includes corrugated steel sheets; Both side walls of the casting trough are provided with corrugated steel plates; The profiled steel plate is provided with through holes; The transverse reinforcement passes through the through hole and is connected to the side wall of the casting trough.
10. A wind turbine blade test bench, characterized in that: It comprises a wind turbine blade positioning seat, a cable, a ground anchoring device, and a loading device track according to any one of claims 1 to 9; The fan blade positioning seat is arranged on the working surface of the support body; The fan blade positioning seat is arranged at one end of the loading device track in the length direction; The ground anchoring device is slidably connected to the loading device track; When the wind turbine blade to be tested is connected to the wind turbine blade positioning seat, the loading device track and the wind turbine blade to be tested are located in the same vertical plane, and the wind turbine blade to be tested is anchored to the ground via a cable.
Citation Information
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Loading device track, fan blade test bed and construction method
CN119290351A
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