Detection box for jigsaw puzzle production

Through the removable chuck design and the fast replacement mechanism driven by rotary motor, the problem of the non-removable chuck of the existing test box for the production of puzzle toys is solved, and the detection efficiency and flexibility are achieved efficiently adapted to the detection of puzzle toys of different shapes and sizes is improved.

CN223284006UActive Publication Date: 2025-08-29山东三方联检检测技术有限公司
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Patent Information

Application Number
CN202421641821.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-08-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The collets of the existing jigsaw puzzle toy production are non-removable structures, which leads to the need to replace the entire clamping device to adapt to workpieces of different shapes or sizes, which increases adjustment and downtime, affecting detection efficiency.

Method used

The removable clamping collet design is adopted, and the bidirectional threaded rod is driven by a rotating motor to drive the moving column and oblique column, achieving rapid replacement of the collet, combining the spring and wedge structure to ensure a stable connection of the collet.

Benefits of technology

It improves the scope of application and flexibility of the detection device, shortens the clamping replacement time, saves labor costs, and improves the detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of toy detection, and discloses a detection box for jigsaw puzzle production, which comprises a detection box body, the outer wall of the detection box body is fixedly connected with a rotating motor, the inner wall of the detection box body is rotatably connected with a bidirectional threaded rod in a penetrating manner, and the left side of the bidirectional threaded rod is fixedly connected with an output shaft of the rotating motor. A replacement mechanism is arranged on the outer wall of the bidirectional threaded rod, the replacement mechanism comprises a moving column, the inner wall of the moving column is in threaded connection with the outer wall of the bidirectional threaded rod, the inner wall of the moving column penetrates through and is slidably connected with a limiting rod, and the two ends of the limiting rod are fixedly connected with the inner wall of the detection box. According to the jigsaw puzzle device, the clamping chucks are detachable, so that the jigsaw puzzle device is suitable for jigsaw puzzles of different sizes and shapes, the application range and the flexibility of the jigsaw puzzle device are improved, and the jigsaw puzzle device can be flexibly suitable for small-size jigsaw puzzles and large-size jigsaw puzzles by replacing the clamping chucks.
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Description

Technical Field

[0001] The utility model relates to the technical field of toy detection, in particular to a detection box for jigsaw puzzle toy production. Background Art

[0002] After searching, Chinese patent announcement number: CN217954168U discloses a testing box for puzzle toy production, including a testing box. A first moving mechanism drives the testing pressure head to move downward, so as to test the strength of the puzzle placed between symmetrically arranged support blocks. After the test, the second moving mechanism drives the dust collection strip to move to clean the debris in the testing box. The testing process is completed inside the testing box. The testing box isolates the testing position to a certain extent, and tries to avoid the debris from the broken parts of the toy from splashing outward during the test, thereby increasing the safety of the testing personnel and making the device more convenient to use.

[0003] However, considering that the chuck of the device is a non-detachable structure, if workpieces of different shapes or sizes need to be processed, the entire clamping device may need to be replaced, which increases the adjustment and downtime of the detection device, thereby affecting the efficiency of the device detection. Therefore, Impression proposes a detection box for puzzle toy production to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a detection box for the production of jigsaw puzzles, which aims to improve the problem in the prior art that the chuck is a non-detachable structure. If workpieces of different shapes or sizes need to be processed, the entire clamping device may need to be replaced, which increases the adjustment and downtime time of the detection device, thereby affecting the efficiency of the device detection.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a detection box for the production of jigsaw puzzle toys, comprising a detection box, the outer wall of the detection box is fixedly connected to the rotating motor, the inner wall of the detection box is penetrated and rotatably connected with a bidirectional threaded rod, the left side of the bidirectional threaded rod is fixedly connected to the output shaft of the rotating motor, the outer wall of the bidirectional threaded rod is provided with a changing mechanism, the changing mechanism includes a moving column, the inner wall of the moving column is threadedly connected to the outer wall of the bidirectional threaded rod, the inner wall of the moving column is plugged with an inclined column, the inner wall of the moving column is elastically connected with a wedge block by a spring, the outer wall of the wedge block is provided with a notch, the inner wall of the notch is plugged with the outer wall of the inclined column, the outer wall of the moving column is provided with a plug-in slot, the inner wall of the plug-in slot is plugged with a plug-in block, the outer wall of the plug-in block is fixedly connected with a clamp, the outer wall of the plug-in block is provided with a clamping slot, the inner wall of the clamping slot is clamped with the outer wall of the wedge block.

[0006] As a further description of the above technical solution:

[0007] The bottom end of the inclined column is set as an inclined surface, the outer wall of the wedge block is slidably connected to the inner wall of the movable column, the inner wall of the movable column passes through and is slidably connected to a limit rod, and both ends of the limit rod are fixedly connected to the inner wall of the detection box.

[0008] As a further description of the above technical solution:

[0009] The chucks are provided in two groups, one group of chucks is configured as a flat surface chuck, and the other group of chucks is configured as a curved surface chuck.

[0010] As a further description of the above technical solution:

[0011] The inner wall of the detection box is fixedly connected with a support column, the bottom end of the support column is fixedly connected with a telescopic motor, the output shaft of the telescopic motor is fixedly connected with a pressure detector, and the bottom end of the pressure detector is fixedly connected with a contact.

[0012] As a further description of the above technical solution:

[0013] One end of the spring is fixedly connected to the left side of the wedge block, and the other end of the spring is fixedly connected to the inner wall of the moving column.

[0014] As a further description of the above technical solution:

[0015] The inner wall of the detection box is fixedly connected with a placement rack, and the inner wall of the placement rack is plugged into the outer wall of the plug-in block.

[0016] As a further description of the above technical solution:

[0017] The outer walls of the flat surface chuck and the arc surface chuck are both fixedly connected with rubber pads.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the detection box is fixedly connected with a control panel, the outer wall of the detection box is hinged with a glass door, the outer wall of the glass door is fixedly connected with a handle, and the material of the glass door is light-transmitting material.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the present invention, the clamping chuck is detachable, so that the device can adapt to jigsaw puzzles of different sizes and shapes, thereby improving its scope of application and flexibility. Whether it is a small-sized puzzle or a large-sized puzzle, it can be flexibly adapted by replacing the clamping chuck.

[0022] 2. In the present invention, the clamp is released by pressing the inclined column, making the installation and removal process more efficient, allowing operators to quickly and conveniently remove and install the clamping part, saving time and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the main structure of a testing box for jigsaw puzzle production proposed by the present invention;

[0024] Figure 2 This is a schematic diagram of the structure of the testing box opened for the production of jigsaw puzzles proposed in the present invention;

[0025] Figure 3 This is a schematic cross-sectional view of a testing box for jigsaw puzzle production proposed in the present invention;

[0026] Figure 4 This is a schematic cross-sectional view of the movable column of a testing box for jigsaw puzzle production proposed by the present invention;

[0027] Figure 5 This utility model proposes a detection box for the production of puzzle toys Figure 4 Enlarged structural diagram at point A in the middle

[0028] Figure 6 This is a schematic diagram of the top structure of a movable column of a testing box for jigsaw puzzle production proposed by the present invention;

[0029] Figure 7 This is a schematic diagram of the arc-surface chuck structure of a testing box for jigsaw puzzle production proposed by the present invention;

[0030] Figure 8 This is a schematic diagram of the planar chuck structure of a testing box for jigsaw puzzle production proposed by the utility model.

[0031] Legend:

[0032] 1. Inspection box; 2. Glass door; 3. Handle; 4. Control panel; 5. Rotating motor; 6. Support column; 7. Pressure detector; 8. Bidirectional threaded rod; 9. Clamp; 11. Limit rod; 12. Contact; 13. Moving column; 14. Telescopic motor; 15. Inclined column; 16. Wedge; 17. Spring; 19. Notch; 20. Snap-in slot; 21. Plug-in block; 22. Plug-in slot; 23. Placement rack; 24. Rubber pad. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0034] Reference Figures 1-4 The utility model provides an embodiment of a detection box for producing jigsaw puzzles, comprising a detection box 1, wherein the outer wall of the detection box 1 is fixedly connected to a rotating motor 5, and the outer wall of the detection box 1 provides a fixed support effect for the rotating motor 5, and the inner wall of the detection box 1 is penetrated and rotatably connected with a bidirectional threaded rod 8, which is penetrated and rotatably connected with the inner wall of the detection box 1, so that the bidirectional threaded rod 8 can rotate along the inner wall of the detection box 1, and the left side of the bidirectional threaded rod 8 is fixedly connected to the output shaft of the rotating motor 5, and the left side of the bidirectional threaded rod 8 is fixedly connected to the output shaft of the rotating motor 5, so that the rotating motor 5 can drive the bidirectional threaded rod 8 to rotate, and the outer wall of the bidirectional threaded rod 8 is provided There is a replacement mechanism, which includes a moving column 13. The inner wall of the moving column 13 is threadedly connected to the outer wall of the bidirectional threaded rod 8. The inner wall of the moving column 13 is threadedly connected to the outer wall of the bidirectional threaded rod 8, so that the two groups of moving columns 13 can be driven by the rotation of the bidirectional threaded rod 8, and have an inward squeezing effect. The inner wall of the moving column 13 passes through and is slidably connected to the limiting rod 11. The inner wall of the moving column 13 passes through and is slidably connected to the limiting rod 11, so that when the moving column 13 moves laterally, it can always move along the specified position due to the restriction of the limiting rod 11. The two ends of the limiting rod 11 are fixedly connected to the inner wall of the detection box 1, and the inner wall of the detection box 1 provides a fixed support effect for the limiting rod 11.

[0035] Reference Figure 4-Figure 6 The inner wall of the moving column 13 is plugged with an inclined column 15. The inner wall of the moving column 13 is plugged with the inclined column 15, so that the inclined column 15 can move vertically along the inner wall of the moving column 13. The bottom end of the inclined column 15 is set as an inclined surface. The bottom end of the inclined column 15 is set as an inclined surface, so that the inclined column 15 can squeeze the notch 19 through the inclined surface. The inner wall of the moving column 13 is elastically connected to the wedge 16 through the spring 17. The elastic force of the spring 17 makes the wedge 16 always keep the effect of moving toward the outer wall without being affected by external force, and the outer wall of the wedge 16 slides with the inner wall of the moving column 13 The connection is made by sliding the outer wall of the wedge 16 with the inner wall of the moving column 13, so that the wedge 16 can always move laterally along the inner wall of the moving column 13. A slot 19 is provided on the outer wall of the wedge 16, and the slot 19 is provided on the outer wall of the wedge 16, so that the inclined column 15 can be inserted into the inner wall of the wedge 16. The inner wall of the slot 19 is plugged into the outer wall of the inclined column 15. The inner wall of the slot 19 is plugged into the outer wall of the inclined column 15, so that when the inclined column 15 moves vertically, the inclined surface of the bottom end squeezes the inner wall of the slot 19, so that the wedge 16 can move inward.

[0036] Reference Figure 4-Figure 7The outer wall of the mobile column 13 is provided with a plug-in groove 22. By providing the plug-in groove 22 on the outer wall of the mobile column 13, the plug-in block 21 can be plugged into the outer wall of the mobile column 13. The inner wall of the plug-in groove 22 is plugged with the plug-in block 21. The plug-in block 21 is plugged into the inner wall of the plug-in groove 22, so that the plug-in block 21 can be fixed to the outer wall of the mobile column 13. The outer wall of the plug-in block 21 is fixedly connected with the clamp 9. The outer wall of the plug-in block 21 is fixedly connected with the clamp 9, so that the plug-in block 21 can drive the clamp 9 to be fixed on the mobile column 13. The outer wall of the moving column 13 is provided with a snap-in groove 20 on the outer wall of the plug-in block 21. By providing the snap-in groove 20 on the outer wall of the plug-in block 21, the wedge block 16 can be snap-fitted with the plug-in block 21. The inner wall of the snap-in groove 20 is snap-fitted with the outer wall of the wedge block 16. By snapping the inner wall of the snap-in groove 20 with the outer wall of the wedge block 16, the chuck 9 can be snap-fitted with the snap-in groove 20 through the wedge block 16 after being plugged into the moving column 13, so that the chuck 9 will not move vertically under the influence of external force, thereby preventing it from falling off.

[0037] Reference Figure 2-Figure 3 The inner wall of the detection box 1 is fixedly connected to a support column 6, and the inner wall of the detection box 1 provides a fixed support effect for the support column 6. The bottom end of the support column 6 is fixedly connected to a telescopic motor 14, and the bottom end of the support column 6 provides a fixed support effect for the telescopic motor 14. The output shaft of the telescopic motor 14 is fixedly connected to the pressure detector 7, and the output shaft of the telescopic motor 14 is fixedly connected to the pressure detector 7, so that the telescopic motor 14 can drive the pressure detector 7 to move vertically. The bottom end of the pressure detector 7 is fixedly connected to a contact 12. By fixing the contact 12 at the bottom end of the pressure detector 7, the pressure detector 7 can drive the contact 12 to move together when it moves vertically, thereby achieving the effect of detecting the puzzle, and the contact 12 is made of rubber, which can effectively protect the puzzle surface from damage or scratches.

[0038] Reference Figure 4-Figure 5 One end of the spring 17 is fixedly connected to the left side of the wedge 16, and the other end of the spring 17 is fixedly connected to the inner wall of the movable column 13. Through the elastic force of the spring 17, when the pressing of the inclined column 15 stops, the wedge 16 will immediately move outward due to the elastic force of the spring 17. The chuck 9 is provided with two groups, one group of chucks 9 is set as a flat chuck, and the other group of chucks 9 is set as a curved chuck, so that chucks 9 of different shapes can adapt to the effect of firmly clamping and fixing workpieces of different shapes.

[0039] Reference Figure 1-Figure 3The inner wall of the detection box 1 is fixedly connected with a placement rack 23, and the inner wall of the detection box 1 provides a fixed support effect for the placement rack 23, and the inner wall of the placement rack 23 is plugged into the outer wall of the plug-in block 21. The inner wall of the placement rack 23 is plugged into the outer wall of the plug-in block 21, so that the flat chuck and the arc chuck can be plugged into the placement rack 23 through the plug-in block 21 and placed on the placement rack 23, thereby avoiding the effect of the chuck being lost, and the outer walls of the flat chuck and the arc chuck are fixedly connected with rubber pads 24, and the outer walls of the flat chuck and the arc chuck are fixedly connected with rubber pads, so that the rubber pads 24 can effectively protect the surface of the workpiece from damage or scratches.

[0040] Reference Figure 1-Figure 3 The outer wall of the detection box 1 is fixedly connected to a control panel 4. By fixing the control panel 4 on the outer wall of the detection box 1, the detection personnel can control the telescopic motor 14 and the rotating motor 5 by operating the control panel 4, and can also observe the detected data through the control panel 4. The outer wall of the detection box 1 is hinged with a glass door 2. By hingedly connecting the glass door 2 to the outer wall of the detection box 1, when the debris of the broken part of the puzzle is splashed outward during the detection, the detection personnel can be prevented from being injured. The outer wall of the glass door 2 is fixedly connected to a handle 3. By fixing the handle 3 on the outside of the glass door 2, the detection personnel can open the glass door 2 more effortlessly. The material of the glass door 2 is light-transmitting material. The material of the glass door 2 is light-transmitting material, so that the detection personnel can observe the internal situation from the outside of the detection box 1, thereby adjusting the device.

[0041] Working principle: When it is necessary to detect the puzzle, first pull the handle 3 to open the glass door 2, then start the rotary motor 5 to drive the bidirectional threaded rod 8 to rotate, and then the two sets of movable columns 13 are driven by the bidirectional threaded rod 8 to squeeze inward, so that the clamps 9 fixed on the two sets of movable columns 13 clamp the puzzle, then close the glass door 2, and then operate the control panel 4 to make the telescopic motor 14 drive the contact 12 to perform pressure detection on the puzzle. When the detection is completed, start the rotary motor 5 to reverse, so that the two sets of planar clamps move outward, thereby releasing the clamping of the puzzle, and then open the glass door 2 to take out the puzzle.

[0042] However, when it is necessary to detect the curved puzzle, you can first press the inclined column 15 so that the inclined surface of its bottom end squeezes the notch 19 on the wedge block 16, thereby moving the wedge block 16 inward, thereby releasing the fixation of the flat chuck and the movable column 13, and then support the chuck 9 to release it from the plugging with the movable column 13, and then release the inclined column 15, the wedge block 16 will be immediately reset due to the elastic force of the spring 17, and at the same time drive the notch 19 to squeeze the inclined surface of the inclined column 15, so that the inclined column 15 also resets, and then insert the plug-in block 21 fixed on the outer wall of the curved chuck into the plug-in groove 22, and then the inclined surface of the wedge block 16 will be squeezed and moved inward, and when it is inserted into the specified position, the wedge block 16 will immediately engage with the clamping groove 20 due to the elastic force of the spring 17, achieving the effect of fixing the curved chuck, thereby completing the replacement of the chuck.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A testing box for jigsaw puzzle production, comprising a testing box (1), characterized in that: The outer wall of the detection box (1) is fixedly connected to the rotating motor (5), the inner wall of the detection box (1) is penetrated and rotatably connected to a bidirectional threaded rod (8), the left side of the bidirectional threaded rod (8) is fixedly connected to the output shaft of the rotating motor (5), the outer wall of the bidirectional threaded rod (8) is provided with a replacement mechanism, the replacement mechanism includes a moving column (13), the inner wall of the moving column (13) is threadedly connected to the outer wall of the bidirectional threaded rod (8), the inner wall of the moving column (13) is plugged with an inclined column (15), the inner wall of the moving column (13) is elastically connected to a wedge block (16) through a spring (17), and the wedge block (16) ) is provided with a notch (19) on its outer wall, the inner wall of the notch (19) is plugged into the outer wall of the inclined column (15), the outer wall of the movable column (13) is provided with a plug-in slot (22), the inner wall of the plug-in slot (22) is plugged into a plug-in block (21), the outer wall of the plug-in block (21) is fixedly connected with a chuck (9), the outer wall of the plug-in block (21) is provided with a clamping slot (20), the inner wall of the clamping slot (20) is clamped into the outer wall of the wedge block (16), the inner wall of the movable column (13) passes through and is slidably connected to a limit rod (11), and both ends of the limit rod (11) are fixedly connected to the inner wall of the detection box (1).

2. A jigsaw puzzle production testing box according to claim 1, characterized in that: The bottom end of the inclined column (15) is set as an inclined surface, and the outer wall of the wedge block (16) is slidably connected to the inner wall of the movable column (13).

3. The jigsaw puzzle production testing box according to claim 1, characterized in that: The chucks (9) are provided in two groups, one group of chucks (9) is configured as a flat surface chuck, and the other group of chucks (9) is configured as a curved surface chuck.

4. The jigsaw puzzle production testing box according to claim 1, characterized in that: The inner wall of the detection box (1) is fixedly connected to a support column (6), the bottom end of the support column (6) is fixedly connected to a telescopic motor (14), the output shaft of the telescopic motor (14) is fixedly connected to a pressure detector (7), and the bottom end of the pressure detector (7) is fixedly connected to a contact (12).

5. The jigsaw puzzle production testing box according to claim 2, characterized in that: One end of the spring (17) is fixedly connected to the left side of the wedge block (16), and the other end of the spring (17) is fixedly connected to the inner wall of the moving column (13).

6. The jigsaw puzzle production testing box according to claim 1, characterized in that: The inner wall of the detection box (1) is fixedly connected with a placement rack (23), and the inner wall of the placement rack (23) is plugged into the outer wall of the plug-in block (21).

7. The jigsaw puzzle production testing box according to claim 3, characterized in that: The outer walls of the flat surface chuck and the arc surface chuck are both fixedly connected with a rubber pad (24).

8. The jigsaw puzzle production testing box according to claim 1, characterized in that: The outer wall of the detection box (1) is fixedly connected to a control panel (4), the outer wall of the detection box (1) is hinged to a glass door (2), the outer wall of the glass door (2) is fixedly connected to a handle (3), and the material of the glass door (2) is a light-transmitting material.

Citation Information

Patent Citations

  • Detection equipment for jigsaw puzzle production

    CN217954168U