Mineral crushing degree measuring device

By designing a mineral crushing degree measurement device, the problem of insufficient inspection of ore crushing degree is solved, precise detection and continuous work are achieved, and the efficiency of crushing process and grinding production is improved.

CN223284060UActive Publication Date: 2025-08-29YIFENG YONGZHOU LITHIUM TECH CO LTD
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Patent Information

Application Number
CN202422402177.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-29
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The lack of detection equipment for the degree of ore crushing in the prior art leads to large errors in the worker's experience judgment, which affects the crushing process and downstream grinding production efficiency.

Method used

A mineral crushing degree measurement device is designed, including a vertically arranged measuring chamber and a horizontally arranged measuring rod, and an internally integrated measuring sensor, which allows detection by gradually becoming denser by the distribution density of the measuring rod, and continuous operation is achieved using a linear drive mechanism and a vibrating motor.

Benefits of technology

Accurate detection and analysis of the degree of ore crushing is achieved, working efficiency is improved, errors are reduced, and the efficiency of crushing process and grinding production is optimized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a mineral crushing degree measuring device which comprises a main machine cabinet, a vertically arranged measuring chamber is arranged in the main machine cabinet, the upper portion and the lower portion of the measuring chamber are open and are vertically communicated, a plurality of transversely and horizontally arranged measuring rods are arranged in the measuring chamber, and measuring sensors are arranged in the measuring rods in an integrated mode. The interior of the measuring cavity is divided into N areas from top to bottom in the vertical direction, N is larger than or equal to 2, a plurality of measuring rods are arranged in each area, and the distribution density of the measuring rods in the N areas from top to bottom is gradually increased according to the areas. According to the utility model, the crushing degree of the crushed product can be detected and analyzed, and important information and corresponding guidance are provided for subsequent production.
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Description

Technical Field

[0001] The utility model relates to the technical field of mineral processing, in particular to a device for measuring the degree of mineral crushing. Background Art

[0002] Ore refers to a collection of minerals from which useful components can be extracted or from which certain properties can be utilized. It can be divided into metallic minerals and non-metallic minerals. During the ore processing process, it needs to be crushed through squeezing and bending to produce smaller particles to meet the needs of the next step of processing. The ore crushing process is the process of reducing the ore particle size.

[0003] However, the particle size of the ore obtained after processing fluctuates within a relatively large range. Particles that are too coarse will have a serious impact on the next step of processing and may cause damage to machinery and equipment. Particles that are too fine will affect the overall quality of the product. Especially in the processing of some bone particle products, too fine a particle size will result in too much powder, and products mixed with a large amount of too fine particles are often used as very low-priced ceramic raw materials, which is a huge waste of resources.

[0004] Accurate ore particle size identification is crucial for predicting and optimizing ore crushing and grinding energy consumption. The crushing performance of the crusher not only affects the capacity of the crushing process, but also the efficiency of downstream grinding operations. Currently, the crushing process in mineral processing cannot measure the degree of ore crushing. Instead, workers rely heavily on their experience to determine the characteristics of the incoming ore. This can easily lead to significant errors. Utility Model Content

[0005] In response to the problems in the above-mentioned prior art such as the lack of equipment for detecting the degree of crushing of ore, the applicant provides a reasonable and effective mineral crushing degree measuring device, which can realize the detection and analysis of the degree of crushing of crushed products. It is convenient and fast, can work in a continuous cycle, and improves work efficiency.

[0006] The technical solutions adopted in this utility model are as follows:

[0007] A device for measuring the degree of mineral crushing includes a main cabinet, wherein a vertically arranged measuring chamber is provided inside the main cabinet, the measuring chamber is opened at the top and bottom and is vertically connected, a plurality of horizontally arranged measuring rods are provided inside the measuring chamber, and measuring sensors are integrated inside the measuring rods. The interior of the measuring chamber is divided into N areas from top to bottom along the vertical direction, where N ≥ 2, and each area is provided with a plurality of measuring rods. Moreover, the density of the distribution of the measuring rods in the N areas becomes denser from top to bottom.

[0008] As a further improvement of the above technical solution:

[0009] One end of each measuring rod is set on the cavity wall inside the measuring chamber and extends from the opening on the cavity wall inside the measuring chamber until it reaches the cavity wall on the opposite side of the measuring chamber. The extended end is the free end of the measuring rod.

[0010] The measuring rods in each area are distributed in multiple rows, and the measuring rods in adjacent rows are staggered with each other.

[0011] A movable sieve plate arranged horizontally is provided at the top opening of the measuring chamber, and both ends of the movable sieve plate are mounted on the top of the measuring chamber. In addition, weighing modules are provided below both ends of the movable sieve plate, and the weighing modules are located between the measuring chamber and the movable sieve plate.

[0012] A bottom panel is provided at the bottom of the measuring chamber. The bottom panel is fixedly connected to the measuring chamber, and a bottom opening of the measuring chamber is opened on the bottom panel.

[0013] A base frame is provided at the bottom of the main cabinet, and the main cabinet and the base frame are movably connected. A vibration motor is provided on the base frame on one side of the main cabinet, and the vibration motor drives the main cabinet to vibrate.

[0014] A discharge hole is provided at a position of the machine bottom frame corresponding to the bottom opening of the measuring chamber, and the mineral material detected inside the measuring chamber is discharged from the discharge hole.

[0015] A feed hopper is arranged in the air just above the measuring chamber of the main cabinet, a feed port is opened in the middle of the feed hopper, and the feed hopper is driven by a corresponding drive motor to move horizontally back and forth.

[0016] The back of the measuring chamber in the main cabinet is the chassis room, and a linear drive mechanism corresponding to each measuring rod is provided inside the chassis room. Each linear drive mechanism drives the corresponding measuring rod to move horizontally.

[0017] A circuit hardware structure is provided in the machine chassis. The circuit hardware structure is electrically connected to each measuring rod and outputs the detection results of the measuring sensors on the measuring rods.

[0018] The beneficial effects of the utility model are as follows:

[0019] The utility model utilizes a plurality of horizontally arranged measuring rods inside a measuring chamber, and the inside of the measuring chamber is divided into N areas from top to bottom along the vertical direction. The density of the distribution of the measuring rods in the N areas becomes denser step by step from top to bottom. The interior of the measuring rods is integrated with a measuring sensor to measure and detect the mineral particles falling onto the measuring rods 3, which can realize the detection and analysis of the crushing degree of the crushed product and provide important information and corresponding guidance for subsequent production.

[0020] The utility model adopts each linear drive mechanism to drive the corresponding measuring rod to move horizontally, so that the measuring rod can be extended into the space of the measuring chamber or retracted from the space of the measuring chamber. It is convenient to extend the measuring rod for detection work, and the measuring rod can be retracted to clean the measuring chamber in time. It can work continuously in a cycle and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a cross-sectional schematic diagram of the present utility model.

[0022] Figure 2 It is a side schematic diagram of the utility model.

[0023] The markings in the figure are: 1. Main cabinet; 2. Measuring chamber; 3. Measuring rod; 4. Movable screen plate; 5. Weight measuring module; 6. Chassis room; 7. Machine base; 8. Vibration motor; 9. Discharge hole; 10. Feed hopper; 11. Feed port. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

[0025] The present invention is described more fully below with reference to the accompanying drawings, which illustrate various aspects of the present invention. The present invention may be implemented in various forms and should not be construed as limited to the various aspects of the present invention presented in this implementation section. Unless otherwise defined, all terms used herein (including industry terms) have the same meanings as commonly understood by persons of ordinary skill in the art to which the present invention pertains.

[0026] Various aspects of the present invention will be described below with reference to the accompanying drawings, which are schematic illustrations of idealized configurations of the present invention. As such, variations in the shapes of these illustrations are to be expected, for example, as a result of manufacturing techniques and / or tolerances. The various aspects of the present invention shown in the drawings may not necessarily be drawn to scale. Furthermore, some of the drawings have been simplified for the sake of clarity. Consequently, the drawings may not depict all of the various components of a given apparatus (e.g., device) or method. Therefore, the components shown in the drawings are schematic in nature, and their shapes are not intended to illustrate the precise shape of the components and are not intended to limit the scope of the present invention.

[0027] Reference Figures 1 to 2As shown, the mineral crushing degree measuring device described in the present invention includes a main cabinet 1, inside which is provided a vertically arranged measuring chamber 2, which is open at the top and bottom and vertically penetrates. Inside the measuring chamber 2, there are provided a plurality of horizontally arranged measuring rods 3, one end of each measuring rod 3 is set on the cavity wall inside the measuring chamber 2, and extends from the opening on the cavity wall inside the measuring chamber 2, extending to the cavity wall on the opposite side of the measuring chamber 2. The extended end is the free end of the measuring rod 3. The measuring rod 3 is internally integrated with a measuring sensor, such as a gravity sensor, a mineral composition detector, etc., for measuring and detecting the mineral particles that fall onto the measuring rod 3.

[0028] The interior of the measurement chamber 2 is vertically divided into N zones from top to bottom, where N ≥ 2. The interior of the measurement chamber 2 is divided into zones 1 through N from top to bottom. Each zone is equipped with a number of measuring rods 3, and the density of the measuring rods 3 in each of the N zones increases from top to bottom. The distribution of measuring rods 3 in each zone is tailored to the target mineral sample and requirements. Preferably, the measuring rods 3 are arranged in multiple rows within each zone, with the measuring rods 3 in adjacent rows staggered relative to each other.

[0029] A horizontally arranged movable sieve plate 4 is provided at the top opening of the measurement chamber 2. Both ends of the movable sieve plate 4 are mounted on the top of the measurement chamber 2. Furthermore, weight measuring modules 5 are provided below both ends of the movable sieve plate 4. The weight measuring modules 5 are located between the measurement chamber 2 and the movable sieve plate 4. The weight measuring modules 5 are connected to a measuring instrument and are used to measure the weight carried on the movable sieve plate 4. Preferably, the movable sieve plate 4 and the measurement chamber 2 are connected in a detachable and movable manner.

[0030] A bottom panel is provided at the bottom of the measurement chamber 2 , and the bottom panel is fixedly connected to the measurement chamber 2 . The bottom opening of the measurement chamber 2 is opened on the bottom panel.

[0031] A base frame 7 is mounted at the bottom of the main cabinet 1, and the two are movably connected. A vibration motor 8 is mounted on the base frame 7 on one side of the main cabinet 1 to vibrate the main cabinet 1. A discharge hole 9 is provided at a position corresponding to the bottom opening of the measurement chamber 2. Mineral material tested within the measurement chamber 2 is discharged through this discharge hole 9.

[0032] A feed hopper 10 is positioned directly above the measurement chamber 2 of the main cabinet 1. A feed opening 11 is located in the middle of the feed hopper 10. Driven by a corresponding drive motor, the feed hopper 10 undergoes horizontal reciprocating or oscillating motion. External mineral material to be inspected is fed into the measurement chamber 2 through the feed opening 11 of the feed hopper 10. Because the feed hopper 10 is in horizontal reciprocating motion, the mineral material entering the measurement chamber 2 is more evenly distributed.

[0033] Behind the measurement chamber 2 in the main cabinet 1 is a chassis 6. Inside this chassis 6, a linear drive mechanism, such as a linear motor, is located for each measuring rod 3. Each linear drive mechanism drives the corresponding measuring rod 3 horizontally, allowing the measuring rod 3 to extend into or retract from the measurement chamber 2. The chassis 7 also houses circuit hardware structures that are electrically connected to each measuring rod 3, enabling the output of detection results from the measurement sensors on the measuring rods 3.

[0034] During implementation, a feed hopper 10 is positioned directly above the measurement chamber 2 of the main cabinet 1. A feed opening 11 is defined in the middle of the feed hopper 10. Driven by a corresponding drive motor, the feed hopper 10 undergoes horizontal reciprocating motion or horizontal shaking. External mineral material to be inspected is fed into the measurement chamber 2 through the feed opening 11 of the feed hopper 10. Because the feed hopper 10 is in horizontal reciprocating motion, the mineral material entering the measurement chamber 2 is more evenly distributed.

[0035] Multiple horizontally arranged measuring rods 3 are located within the measurement chamber 2. One end of each measuring rod 3 is attached to the inner wall of the measurement chamber 2 and extends from an opening in the inner wall of the measurement chamber 2 until it reaches the opposite wall of the measurement chamber 2. The extended end serves as the free end of the measuring rod 3. A linear drive mechanism, such as a linear motor, is located within the housing 6, corresponding to each measuring rod 3. Each linear drive mechanism drives the corresponding measuring rod 3 horizontally, allowing the measuring rod 3 to extend into the space of the measurement chamber 2 and prepare for testing.

[0036] The interior of the measuring chamber 2 is divided into N areas from top to bottom along the vertical direction. A number of measuring rods 3 are provided in each area, and the density of the measuring rods 3 in the N areas becomes denser from top to bottom.

[0037] A horizontally arranged movable sieve plate 4 is provided at the top opening of the measuring chamber 2. Both ends of the movable sieve plate 4 are mounted on the top of the measuring chamber 2. Furthermore, weighing modules 5 are provided below both ends of the movable sieve plate 4. The weighing modules 5 are located between the measuring chamber 2 and the movable sieve plate 4. The weighing modules 5 are connected to a measuring instrument and are used to measure the weight carried on the movable sieve plate 4. When the mineral material falls onto the measuring chamber 2, it will first reach the movable sieve plate 4 at the top of the measuring chamber 2. After preliminary screening by the movable sieve plate 4, the mineral material can be subjected to the first level of inspection and some abnormal or excessive minerals can be removed in advance, thereby protecting the internal structure of the measuring chamber 2.

[0038] As minerals fall within the measurement chamber 2, they are intercepted by measuring rods 3 in N corresponding zones, depending on their particle size. Minerals intercepted by measuring rods 3 remain on the measuring rods 3, with larger minerals ultimately being retained in the upper zones and smaller minerals in the lower zones. Measuring rods 3 are equipped with integrated sensors, such as gravity sensors and mineral composition detectors, to measure and detect the mineral particles that fall onto them.

[0039] A vibration motor 8 is mounted on a chassis 7 on one side of the main cabinet 1, driving the main cabinet 1. As the mineral material falls, the vibration of the main cabinet 1 ensures a more complete and even fall. A discharge hole 9 is provided on the chassis 7, corresponding to the bottom opening of the measurement chamber 2. After being tested within the measurement chamber 2, the mineral material is discharged through this discharge hole 9.

[0040] The back of the measuring chamber 2 in the main cabinet 1 is the chassis chamber 6, in which a circuit hardware structure is provided. The circuit hardware structure is electrically connected to each measuring rod 3 to output the detection results of the measuring sensor on the measuring rod 3.

[0041] After the test is completed, each linear drive mechanism drives the corresponding measuring rod 3 to move horizontally, causing the measuring rod 3 to retreat in the space of the measuring chamber 2. The blocked mineral particles lose their support and fall, thus cleaning the interior of the measuring chamber 2. Then, the next test is ready.

[0042] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. A device for measuring the degree of mineral crushing, characterized in that: The invention comprises a main cabinet (1), wherein a vertically arranged measuring chamber (2) is provided inside the main cabinet (1), the measuring chamber (2) is opened at the top and bottom and is vertically penetrated, a plurality of horizontally arranged measuring rods (3) are provided inside the measuring chamber (2), and a measuring sensor is integrated inside the measuring rods (3), and the inside of the measuring chamber (2) is divided into N areas from top to bottom along the vertical direction, wherein N is greater than or equal to 2, and each area is provided with a plurality of measuring rods (3), and the density of the distribution of the measuring rods (3) in the N areas becomes denser from top to bottom.

2. The mineral crushing degree measuring device according to claim 1, characterized in that: One end of each measuring rod (3) is arranged on the cavity wall inside the measuring chamber (2) and extends from the opening on the cavity wall inside the measuring chamber (2) until it reaches the cavity wall on the other side of the measuring chamber (2). The extended end is the free end of the measuring rod (3).

3. The mineral crushing degree measuring device according to claim 1, characterized in that: In each area, the measuring rods (3) are distributed in multiple rows, and the measuring rods (3) in adjacent rows are staggered with each other.

4. The mineral crushing degree measuring device according to claim 1, characterized in that: A movable sieve plate (4) arranged horizontally is provided at the top opening of the measuring chamber (2), and both ends of the movable sieve plate (4) are mounted on the top of the measuring chamber (2). Furthermore, weighing modules (5) are provided below the two ends of the movable sieve plate (4), and the weighing modules (5) are located between the measuring chamber (2) and the movable sieve plate (4).

5. The mineral crushing degree measuring device according to claim 1, characterized in that: A bottom panel is provided at the bottom of the measuring chamber (2), the bottom panel is fixedly connected to the measuring chamber (2), and the bottom opening of the measuring chamber (2) is opened on the bottom panel.

6. The mineral crushing degree measuring device according to claim 1, characterized in that: A chassis (7) is provided at the bottom of the main cabinet (1), the main cabinet (1) and the chassis (7) are movably connected, and a vibration motor (8) is provided on the chassis (7) on one side of the main cabinet (1), and the vibration motor (8) drives the main cabinet (1) to vibrate.

7. The mineral crushing degree measuring device according to claim 6, characterized in that: A discharge hole (9) is provided at a position of the machine base frame (7) corresponding to the bottom opening of the measuring chamber (2), and the mineral material detected inside the measuring chamber (2) is discharged from the discharge hole (9).

8. The mineral crushing degree measuring device according to claim 1, characterized in that: A feed hopper (10) is arranged in the air just above the measuring chamber (2) of the main cabinet (1), a feed port (11) is provided in the middle of the feed hopper (10), and the feed hopper (10) is driven by a corresponding driving motor to move horizontally back and forth.

9. The mineral crushing degree measuring device according to claim 1, characterized in that: The back of the measuring chamber (2) in the main cabinet (1) is a chassis chamber (6), and a linear drive mechanism corresponding to each measuring rod (3) is provided inside the chassis chamber (6). Each linear drive mechanism drives the corresponding measuring rod (3) to move horizontally.

10. The mineral crushing degree measuring device according to claim 9, characterized in that: A circuit hardware structure is provided in the chassis chamber (6), and the circuit hardware structure is electrically connected to each measuring rod (3) to output the detection result of the measuring sensor on the measuring rod (3).