Aluminum foil cutting equipment for surface-mounted aluminum electrolytic capacitor

Through the design of lifting plates and compression components, the hydraulic cylinder drive pressure plates are used to tighten the aluminum foil, which solves the problem of high energy consumption in the existing technology, and improves the stability and efficiency of aluminum foil cutting, reducing equipment costs.

CN223284853UActive Publication Date: 2025-08-29GUOSHAN ELECTRONICS (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422312976.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-29
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing aluminum electrolytic capacitor aluminum foil cutting device increases energy consumption through electric push rods and pressure plate compression methods, and increases the cost of equipment usage.

Method used

The lifting plate, compression assembly and disassembly assembly design is adopted, and the hydraulic cylinder drives the lifting plate to tighten the aluminum foil, maintain the stability of the aluminum foil through the return spring, and simplify the replacement process of the cutting knife by disassemblying the assembly.

Benefits of technology

It reduces the energy consumption of the equipment, simplifies the disassembly and assembly process of the cutting knife, improves the stability and efficiency of aluminum foil cutting, and reduces the cost of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum foil cutting device for a surface-mounted aluminum electrolytic capacitor, which relates to the field of capacitor production and processing and comprises a frame and a lifting plate, a groove is arranged at the bottom of the lifting plate, a motor is mounted on one side of the lifting plate, and an output end of the motor is connected with a bidirectional screw rod extending into the groove. And the outer wall of the two-way screw rod is sleeved with two movable seats. Through the arrangement of the pressing assembly, when the lifting plate moves downwards, the pressing plate can be driven to move downwards, so that the pressing plate is in contact with the aluminum foil firstly, the pressing plate can extrude the reset spring along with continuous downward movement of the lifting plate, the reset spring is compressed under stress, meanwhile, the pressing plate can tightly press the aluminum foil under the counter-acting force of the reset spring, and the stability of the aluminum foil is further improved; the aluminum foil cutting device is simple in structure and convenient to operate, prevents deviation in the cutting process from affecting the cutting efficiency, can enable the pressing plate to press the aluminum foil without additionally arranging two electric driving mechanisms through the mode, further saves energy consumption, and reduces the use cost of the device.
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Description

Technical Field

[0001] The utility model relates to the field of capacitor production and processing, in particular to aluminum foil cutting equipment for chip-type aluminum electrolytic capacitors. Background Art

[0002] Aluminum electrolytic capacitors are capacitors made of an aluminum cylinder as the negative electrode, filled with liquid electrolyte, and a curved aluminum strip inserted as the positive electrode. While aluminum electrolytic capacitors have been steadily growing in the traditional consumer electronics field, their application areas have been expanded to many emerging fields such as energy-saving lamps, inverters, and new energy with structural transformation and technological progress. The aluminum foil of aluminum electrolytic capacitors needs to be cut using a cutting device during processing.

[0003] According to Chinese patent publication number CN220784034U, a device for cutting aluminum foil for aluminum electrolytic capacitors is disclosed. This utility model uses a bidirectional screw in conjunction with a second transverse plate to drive two knife holders to move toward each other, causing the knife holders to drive the cutting knives to move and adjust the distance between the two cutting knives. This allows the cutting length of the aluminum foil of the aluminum electrolytic capacitor to be adjusted, thereby expanding the application range of the cutting device.

[0004] In response to the above-mentioned disclosed patent content, two electric push rods and a pressure plate are provided so that when cutting the aluminum foil, the two electric push rods are first started to move the pressure plate down and press the aluminum foil, thereby facilitating the cutting of the aluminum foil. However, since this pressing method requires the electric push rod to be operated all the time, it will increase energy consumption and increase the cost of using the equipment. Utility Model Content

[0005] Based on this, the purpose of the present invention is to provide an aluminum foil cutting device for chip-type aluminum electrolytic capacitors to solve the technical problem that the energy consumption of the device will increase by setting two electric push rods and a pressure plate to compress the aluminum foil.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum foil cutting device for chip-type aluminum electrolytic capacitors, comprising a frame and a lifting plate, a groove is provided at the bottom of the lifting plate, a motor is installed on one side of the lifting plate, the output end of the motor is connected to a bidirectional screw rod extending into the groove, and the outer wall of the bidirectional screw rod is sleeved with two movable seats, a knife seat is provided at the bottom of the movable seat, and a disassembly assembly is provided at the bottom of the knife seat, the disassembly assembly comprises a slot provided at the bottom of the knife seat and storage slots provided on both sides of the knife seat, an insert plate is inserted in the slot, and locking slots are provided on both sides of the insert plate, a spring is installed on one side of the interior of the storage slot, and one end of the spring is connected to a locking plate, a clamping assembly is provided on both sides of the lifting plate, and the clamping assembly comprises connecting plates provided on both sides of the lifting plate, a reset spring is installed at the bottom of the connecting plate, and the bottom end of the reset spring is connected to a pressing plate.

[0007] By adopting the above technical solution, after the locking plate is removed from the locking groove, it no longer locks and fixes the inserting plate. At this time, the cutting knife can be removed so as to be replaced.

[0008] Furthermore, a guide rod penetrating the connecting plate is provided on the top of the pressure plate, and a stop block is installed on the top end of the guide rod.

[0009] By adopting the above technical solution, when the pressing plate moves downward and contacts the aluminum foil, as the lifting plate continues to move downward, the pressing plate can tightly press the aluminum foil, thereby preventing the aluminum foil from deflecting during the cutting process.

[0010] Furthermore, a movable rod is provided on one side of the locking plate and extends to the outside of the knife holder, and a pull rod is installed at one end of the movable rod.

[0011] By adopting the above technical solution, when disassembling the cutting knife, the staff can pull the movable rod through the pull rod, and the movable rod drives the locking plate to move, thereby moving the locking plate out from the locking groove.

[0012] Furthermore, two hydraulic cylinders are installed on the top of the frame, and the output ends of the hydraulic cylinders are installed with lifting plates through piston rods.

[0013] By adopting the above technical solution, when the aluminum foil needs to be cut, the hydraulic cylinder can be started, and the operation of the hydraulic cylinder causes the piston rod to extend or contract, thereby driving the lifting plate to move, and then driving the cutting knife to move.

[0014] Furthermore, a cutting knife is installed at the bottom of the inserting plate, and the cutting knife is detachably connected to the knife holder.

[0015] By adopting the above technical solution, it is convenient for workers to disassemble, assemble and replace the cutting knife, thereby avoiding the use of a damaged cutting knife.

[0016] Furthermore, a workbench is installed inside the frame, and material openings are opened on both sides of the frame.

[0017] By adopting the above technical solution, the material port is set to allow the aluminum foil to pass through, and at the same time the aluminum foil can be spread on the workbench, which is convenient for subsequent cutting of the aluminum foil by a cutting knife.

[0018] Furthermore, a mounting plate is installed on one side of the frame, and an aluminum foil roller is rotatably provided on the mounting plate.

[0019] By adopting the above technical solution, the staff can pull the aluminum electrolytic capacitor aluminum foil on the aluminum foil roll, so that the aluminum foil passes through the material port on the left and is spread onto the workbench.

[0020] Furthermore, the movable seat is threadedly connected to the bidirectional screw rod, one end of the bidirectional screw rod is connected to the inner wall of the groove through a bearing, and the outer wall of the movable seat is fitted with the inner wall of the groove.

[0021] By adopting the above technical solution, the two movable seats can be driven to move when the bidirectional screw rod rotates, and the movable seat drives the knife seat to move, and then drives the cutting knife to move.

[0022] Furthermore, both sides of the top of the inserting plate and one side of the locking plate are arranged in an inclined manner, and the locking plate is located inside the locking groove.

[0023] By adopting the above technical solution, when the locking plate is inserted into the locking groove, the plug-in plate can be locked to prevent the plug-in plate from falling off at will.

[0024] Furthermore, a rubber pad is installed at the bottom of the pressing plate, and the bottom height of the pressing plate is lower than the bottom height of the cutting knife.

[0025] By adopting the above technical solution, the pressing plate can first press the aluminum foil, which is convenient for subsequent cutting of the aluminum foil by the cutting knife.

[0026] In summary, the present invention has the following beneficial effects:

[0027] 1. The utility model is provided with a pressing assembly. When the lifting plate moves downward, it drives the pressing plate to move downward, so that the pressing plate first contacts the aluminum foil. As the lifting plate continues to move downward, it squeezes the return spring, causing the return spring to be compressed. At the same time, the pressing plate is tightly pressed against the aluminum foil by the reaction force of the return spring, thereby improving the stability of the aluminum foil and preventing it from deflecting during the cutting process and affecting the cutting efficiency. In addition, in this way, the pressing plate can press the aluminum foil without adding two electric drive mechanisms, thereby saving energy consumption and reducing the cost of equipment use.

[0028] When the cutting blade is fully inserted into the slot, the locking plate will be aligned with the locking slot, and the spring will stretch and push the locking plate to reset and move, so that the locking plate moves into the locking slot and thus limits and fixes the cutting blade. In this way, the cutting blade can be quickly disassembled and assembled, and the operation process is simple and convenient, without the need to use multiple bolts to fix the cutting blade, thereby simplifying the operation steps and improving the efficiency of disassembling and replacing the cutting blade. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0030] Figure 2 This is a schematic diagram of the overall front cross-sectional structure of the present utility model;

[0031] Figure 3 This is a schematic diagram of the three-dimensional structure of the pressing plate of the present utility model;

[0032] Figure 4 This is a schematic diagram of the cutting knife structure of the present utility model;

[0033] Figure 5 This is a schematic diagram of the three-dimensional structure of the locking plate of the present utility model;

[0034] Figure 6 This is a schematic diagram of the bottom structure of the tool holder of the present invention;

[0035] Figure 7 For the utility model Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0036] In the figure: 1. Frame; 2. Feed port; 3. Mounting plate; 4. Aluminum foil roll; 5. Workbench; 6. Hydraulic cylinder; 7. Lifting plate; 8. Disassembly assembly; 801. Slot; 802. Insert plate; 803. Storage slot; 804. Spring; 805. Movable rod; 806. Pull rod; 807. Locking plate; 808. Locking slot; 9. Clamping assembly; 901. Connecting plate; 902. Guide rod; 903. Return spring; 904. Pressing plate; 10. Motor; 11. Groove; 12. Bidirectional screw rod; 13. Movable seat; 14. Knife holder; 15. Cutting knife. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0038] The following describes an embodiment of the present invention based on its overall structure.

[0039] Example 1:

[0040] Aluminum foil cutting equipment for chip type aluminum electrolytic capacitors, such as Figure 1-Figure 7As shown, it includes a frame 1 and a lifting plate 7, a groove 11 is provided at the bottom of the lifting plate 7, a motor 10 is installed on one side of the lifting plate 7, the output end of the motor 10 is connected to a bidirectional screw rod 12 extending to the inside of the groove 11, and the outer wall of the bidirectional screw rod 12 is sleeved with two movable seats 13, a knife seat 14 is provided at the bottom of the movable seat 13, and a disassembly component 8 is provided at the bottom of the knife seat 14, and two hydraulic cylinders 6 are installed on the top of the frame 1, and the output end of the hydraulic cylinder 6 is installed with the lifting plate 7 through the piston rod. When the aluminum foil needs to be cut, the hydraulic cylinder 6 can be started, and the hydraulic cylinder 6 works to extend or contract the piston rod, thereby driving the lifting plate 7 to move, and then driving the cutting knife 15 to move. A workbench 5 is installed inside the frame 1, and a material port 2 is provided on both sides of the frame 1. The material port 2 is set to facilitate the passage of aluminum foil.

[0041] See Figure 1-Figure 4 A mounting plate 3 is installed on one side of the frame 1, and an aluminum foil roller 4 is rotatably provided on the mounting plate 3 so that the staff can pull the aluminum electrolytic capacitor aluminum foil on the aluminum foil roller, so that the aluminum foil passes through the material port 2 on the left and is spread on the workbench 5, which is convenient for subsequent cutting of the aluminum foil by the cutting knife 15. The movable seat 13 is threadedly connected to the bidirectional screw rod 12, and one end of the bidirectional screw rod 12 is connected to the inner wall of the groove 11 through a bearing. The outer wall of the movable seat 13 fits the inner wall of the groove 11. When the bidirectional screw rod 12 rotates, it can drive the two movable seats 13 to move, and the movable seat 13 drives the knife seat 14 to move, and then drives the cutting knife 15 to move.

[0042] Specifically, the disassembly component 8 includes a slot 801 at the bottom of the knife holder 14 and storage slots 803 on both sides of the knife holder 14. The slot 801 is plugged with an insert plate 802, and locking slots 808 are provided on both sides of the insert plate 802. A spring 804 is installed on one side of the interior of the storage slot 803, and one end of the spring 804 is connected to a locking plate 807. After the locking plate 807 is moved out of the locking slot 808, it no longer locks the insert plate 802. At this time, the cutting knife 15 can be removed so that the cutting knife 15 can be replaced. The cutting knife 15 is installed at the bottom of the insert plate 802, and the cutting knife 15 is detachably connected to the knife holder 14, which is convenient for the staff to disassemble and replace the cutting knife 15, thereby avoiding the use of a damaged cutting knife 15. A clamping component 9 is provided on both sides of the lifting plate 7.

[0043] Specifically, a movable rod 805 is provided on one side of the locking plate 807 to pass through the outside of the knife holder 14, and a pull rod 806 is installed at one end of the movable rod 805. When removing the cutting knife 15, the staff can pull the movable rod 805 through the pull rod 806, and the movable rod 805 drives the locking plate 807 to move, thereby moving the locking plate 807 out from the locking groove 808. The locking plate 807 is located inside the locking groove 808. When the locking plate 807 is inserted into the locking groove 808, the plug-in plate 802 can be locked to prevent the plug-in plate 802 from falling off at will.

[0044] Specifically, the clamping assembly 9 includes a connecting plate 901 arranged on both sides of the lifting plate 7, a return spring 903 is installed at the bottom of the connecting plate 901, and the bottom end of the return spring 903 is connected to a pressing plate 904, and the top of the pressing plate 904 is provided with a guide rod 902 passing through the connecting plate 901, and the top of the guide rod 902 is installed with a stop block. When the pressing plate 904 moves down and contacts the aluminum foil, as the lifting plate 7 continues to move down, the pressing plate 904 can tightly press the aluminum foil, thereby preventing the aluminum foil from shifting during the cutting process. A rubber pad is installed at the bottom of the pressing plate 904, and the bottom height of the pressing plate 904 is lower than the bottom height of the cutting knife 15, so that the pressing plate 904 can press the aluminum foil first, which is convenient for the subsequent cutting of the aluminum foil by the cutting knife 15.

[0045] Example 2:

[0046] On the basis of the above-mentioned embodiment 1, in order to facilitate the installation of the cutting blade 15 and eliminate the need for the staff to pull the pull rod 806 to move the locking plate 807 into the receiving groove 803, the following settings are made.

[0047] See Figure 5 and Figure 7 The top sides of the inserting plate 802 and one side of the locking plate 807 are both inclined, so that when the inserting plate 802 is inserted into the slot 801, it can push the locking plate 807 to move, so that the locking plate 807 moves into the receiving groove 803 and squeezes the spring 804.

[0048] The working principle of the present invention is as follows: first, the staff can install the equipment and connect the power supply, then pull the aluminum electrolytic capacitor aluminum foil on the aluminum foil roll 4, so that the aluminum foil passes through the material port 2 on the left and is spread on the workbench 5, then start the motor 10, the motor 10 can drive the bidirectional screw rod 12 to rotate, the bidirectional screw rod 12 drives the two movable seats 13 to move, and then drives the knife seat 14 and the cutting knife 15 to move, so as to adjust the distance between the two cutting knives 15, after the adjustment is completed, turn off the motor 10 and start The hydraulic cylinder 6 is moved, causing the piston rod to extend, thereby driving the lifting plate 7 to move downward, and then driving the cutting knife 15 to move downward, and at the same time driving the connecting plate 901 to move downward, and the connecting plate 901 drives the pressing plate 904 to move downward, so that the pressing plate 904 first contacts the aluminum foil, and as the lifting plate 7 continues to move downward, it squeezes the return spring 903, causing the return spring 903 to be compressed. At the same time, the pressure plate 904 is tightly pressed against the aluminum foil by the reaction force of the return spring 903, and the cutting knife 15 moves downward to cut the aluminum foil;

[0049] When the cutting knife 15 needs to be disassembled for replacement, the staff can pull the pull rods 806 on both sides of the knife holder 14, so that the movable rod 805 moves and drives the locking plate 807 to move. After the locking plate 807 is moved out of the locking groove 808, it no longer limits the inserting plate 802. At this time, the cutting knife 15 can be removed.

[0050] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An aluminum foil cutting device for a surface-mount aluminum electrolytic capacitor, comprising a frame (1) and a lifting plate (7), characterized in that: A groove (11) is provided at the bottom of the lifting plate (7), a motor (10) is installed on one side of the lifting plate (7), an output end of the motor (10) is connected to a bidirectional screw rod (12) extending into the interior of the groove (11), and two movable seats (13) are sleeved on the outer wall of the bidirectional screw rod (12), a knife seat (14) is provided at the bottom of the movable seat (13), and a disassembly assembly (8) is provided at the bottom of the knife seat (14), and the disassembly assembly (8) includes a slot (801) provided at the bottom of the knife seat (14) and a receiving slot (803) provided on both sides of the interior of the knife seat (14). The slot (801) is internally plugged with an inserting plate (802), and locking grooves (808) are provided on both sides of the inserting plate (802). A spring (804) is installed on one side of the interior of the receiving slot (803), and one end of the spring (804) is connected to a locking plate (807). Both sides of the lifting plate (7) are provided with a clamping assembly (9), and the clamping assembly (9) includes connecting plates (901) provided on both sides of the lifting plate (7). A reset spring (903) is installed at the bottom of the connecting plate (901), and the bottom end of the reset spring (903) is connected to a pressing plate (904).

2. The aluminum foil cutting device for chip-type aluminum electrolytic capacitors according to claim 1, characterized in that: A guide rod (902) passing through the connecting plate (901) is provided on the top of the pressure plate (904), and a stopper is installed on the top end of the guide rod (902).

3. The aluminum foil cutting device for a chip-type aluminum electrolytic capacitor according to claim 1, characterized in that: A movable rod (805) is provided on one side of the locking plate (807) and extends to the outside of the knife holder (14), and a pull rod (806) is installed at one end of the movable rod (805).

4. The aluminum foil cutting device for a chip-type aluminum electrolytic capacitor according to claim 1, characterized in that: Two hydraulic cylinders (6) are installed on the top of the frame (1), and a lifting plate (7) is installed on the output end of the hydraulic cylinder (6) through a piston rod.

5. The aluminum foil cutting device for a chip-type aluminum electrolytic capacitor according to claim 1, characterized in that: A cutting knife (15) is installed at the bottom of the inserting plate (802), and the cutting knife (15) is detachably connected to the knife seat (14).

6. The aluminum foil cutting device for a chip-type aluminum electrolytic capacitor according to claim 1, characterized in that: A workbench (5) is installed inside the frame (1), and material ports (2) are provided on both sides of the frame (1).

7. The aluminum foil cutting device for chip-type aluminum electrolytic capacitors according to claim 1, characterized in that: A mounting plate (3) is installed on one side of the frame (1), and an aluminum foil roller (4) is rotatably provided on the mounting plate (3).

8. The aluminum foil cutting device for chip-type aluminum electrolytic capacitors according to claim 1, characterized in that: The movable seat (13) is threadedly connected to the bidirectional screw rod (12), one end of the bidirectional screw rod (12) is connected to the inner wall of the groove (11) through a bearing, and the outer wall of the movable seat (13) is in contact with the inner wall of the groove (11).

9. The aluminum foil cutting device for chip-type aluminum electrolytic capacitors according to claim 1, characterized in that: Both sides of the top of the inserting plate (802) and one side of the locking plate (807) are arranged in an inclined manner, and the locking plate (807) is located inside the locking groove (808).

10. The aluminum foil cutting device for chip-type aluminum electrolytic capacitors according to claim 5, characterized in that: A rubber pad is installed at the bottom of the pressing plate (904), and the bottom height of the pressing plate (904) is lower than the bottom height of the cutting knife (15).

Citation Information

Patent Citations

  • Cutting device for aluminum foil of aluminum electrolytic capacitor

    CN220784034U