Microwave vacuum freeze-drying dehydration equipment for extracting high-concentration scallop flavor raw materials

Abstract

The utility model discloses microwave vacuum freeze-drying dehydration equipment for extracting high-concentration scallop flavor raw materials, and relates to the technical field of food processing, water outlets are uniformly formed in the bottom of a material storage box in a penetrating manner, and a storage plate is mounted at the bottom of the inner side of the material storage box and located at the tops of the water outlets; a sealing plate is embedded between the bottom face of the inner side of the storage box and the bottom face of the adjacent storage plate, communication openings are evenly formed in the bottom of the sealing plate, and one side of the water distribution box is evenly and rotationally connected to one end of the water spraying pipe. And after the scallop meat is cleaned, the communicating port is not aligned with the water outlet, the sprayed hot water precooks the scallop meat, a precooking device does not need to be independently used, the occupied space of the device is further reduced, the processes of cleaning, precooking and freeze-drying of the scallop meat are carried out in the same machine body, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to microwave vacuum freeze-drying and dehydrating equipment for extracting high-concentration scallop flavor raw materials. Background Art

[0002] Vacuum freeze dryer is a commonly used drying equipment, which is mainly used to freeze materials at low temperatures and then evaporate the water under vacuum state, thereby removing the moisture in the materials and maintaining the stability and long-term preservation of the materials. This drying method is usually used in food, medicine, biological products, chemical raw materials and other fields.

[0003] During production, scallop meat needs to go through processes such as raw material selection, cleaning, pre-cooking, and freeze-drying. However, existing vacuum freeze dryers can only perform freeze-drying operations. Scallop meat needs to be cleaned and pre-cooked using separate equipment. The operation of multiple equipment not only takes up space, but also requires the cleaned scallop meat to be transferred from the cleaning equipment to the pre-cooking equipment, and then from the pre-cooking equipment to the freeze-drying equipment during the production process. The transfer process is cumbersome and the production efficiency is low. Utility Model Content

[0004] The utility model provides a microwave vacuum freeze-drying and dehydrating device for extracting high-concentration scallop flavor raw materials, which can effectively solve the problem in the above-mentioned background technology that scallop meat needs to be cleaned and pre-cooked using separate equipment to perform operations. The operation of multiple equipment not only takes up space, but also requires the cleaned scallop meat to be transferred from the cleaning equipment to the pre-cooking equipment, and then from the pre-cooking equipment to the freeze-drying equipment during the production process. The steps in the transfer process are cumbersome and the production efficiency is low.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a microwave vacuum freeze-drying and dehydration equipment for extracting high-concentration scallop flavor raw materials, comprising a body, a sealed door is installed at one end of the body, assembly plates are installed on both sides of the interior of the body, rollers are evenly installed on the opposite surfaces of the two assembly plates, a storage box is placed on the top of the rollers located in the same plane, a drainage hole is evenly penetrated at the bottom of the storage box, a storage plate is installed on the top of the drainage hole at the bottom of the inner bottom of the storage box, a drainage hole is evenly penetrated on the top of the storage plate, a sealing plate is embedded between the bottom surface of the inner bottom of the storage box and the bottom surface of the adjacent storage plate, a communicating port is evenly opened at the bottom of the sealing plate, one end of the sealing plate is embedded between the bottom surface of the inner bottom of the storage box and the bottom surface of the storage plate, and the other end of the sealing plate is connected to one side of the pulling plate;

[0006] A water distribution box is evenly installed on one side of the body, and one side of the water distribution box is evenly rotated and connected to one end of the water spray pipe. The water spray pipe is located on the top of the adjacent storage box. Water spray holes are evenly opened at the bottom of the water spray pipe. The middle of the other side of the water distribution box is connected to one end of the water supply pipe.

[0007] According to the above technical solution, a conversion electric cylinder is installed in the middle of the other end of the body, the output end of the conversion electric cylinder is connected to the middle of one side of the linkage plate, and the other side of the linkage plate is connected to the other side of the pull plate.

[0008] According to the above technical solution, a water receiving box is installed at the bottom of the storage box between the two assembly plates, one end of the water receiving box is connected to a drainage branch pipe, and one end of the drainage branch pipe passes through one side of the assembly plate and is connected to one side of the drainage main pipe.

[0009] According to the above technical solution, the top surface of the sealing plate is tightly fitted with the bottom surface of the adjacent storage plate, and the bottom surface of the sealing plate is fitted with the inner bottom surface of the adjacent storage box.

[0010] According to the above technical solution, a driving gear is connected to the outer side of one end of the water spray pipe near the water diversion box, a swinging electric cylinder is installed on one end of the body on the side of the conversion electric cylinder, the output end of the swinging electric cylinder is connected to the middle of one side of the connecting plate, and the other side of the connecting plate is evenly connected to one end of several swinging plates, and the top of the swinging plate is evenly provided with swinging teeth, and the swinging teeth are respectively engaged with corresponding driving gears, a mixing tank is installed on the outer side of the body, one side of the mixing tank is connected to the other end of the water supply pipe, a metering tank is installed on the top of the mixing tank, the bottom discharge end of the metering tank is connected to the top of the mixing tank, and the top of one side of the mixing tank is respectively connected to the water outlet end of the external water heater and the external water pump.

[0011] According to the above technical solution, the input terminals of the conversion electric cylinder and the swing electric cylinder are electrically connected to the output terminal of the external controller, and the output terminal of the external controller is electrically connected to the output terminal of the external power supply.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. An assembly plate, a roller, a storage box, a drain port, a storage plate, a drain hole, a sealing plate, a connecting port, a pull plate, a linkage plate, a conversion electric cylinder, a water receiving box, a water distribution box and a water spray pipe are provided. Under the connection driving action of the linkage plate, the sealing plate is driven to move by the conversion electric cylinder so that the connecting port is aligned with the drain port. An external water pump delivers clean water to the mixing tank. The clean water flows through the water delivery pipe, the water distribution box and the water spray pipe, and is finally sprayed out from the water spray hole. The clean water flushes the scallop meat to clean the scallop meat. The clean water flows through the drain hole, the connecting port and the drain port in turn and flows into the water receiving box at the bottom, and then flows through the drainage branch pipe into the drainage main pipe. There is no need to use a separate cleaning equipment to clean the scallop meat, thereby reducing the space occupied by the equipment.

[0014] After the scallop meat is cleaned, the conversion electric cylinder drives the sealing plate to move so that the connecting port is not aligned with the drain port. At this time, the storage box is in a sealed state, and hot water is transported to the inside of the mixing tank through an external water heater. The metering tank transports salt particles to the inside of the mixing tank in a quantitative manner. The hot brine enters the water spray pipe and is sprayed from the water spray hole. The sprayed hot water enters the storage box to pre-cook the scallop meat on the storage plate. After the pre-cooking is completed, the connecting port is aligned with the drain port, and the pre-cooked water flows out from the bottom of the drainage main pipe. There is no need to use a separate pre-cooking device to pre-cook the scallop meat, which further reduces the space occupied by the equipment. At the same time, the scallop meat is cleaned, pre-cooked, and freeze-dried in the same body, which reduces the intermediate scallop meat transfer operation steps, improves production efficiency, and reduces manual labor intensity.

[0015] 2. A driving gear, a swing plate, a swing tooth, a connecting plate, a swing electric cylinder, a mixing tank and a metering tank are provided. At the same time, the swing electric cylinder drives the swing plate to move back and forth, the swing tooth is engaged with the driving gear, the swing plate drives the driving gear to rotate, and then drives the water spray pipe to swing. The swing of the water spray pipe makes the water sprayed from the water spray hole have a wider range of action, so that the cleaning effect is better and the production quality is improved. Hot water is transported to the inside of the mixing tank through an external water heater, and salt particles are quantitatively transported to the inside of the mixing tank in conjunction with the metering tank. The mixing tank fully mixes the hot water and salt particles, so that the hot water inside the mixing tank becomes hot brine of the required concentration. There is no need to manually add salt in a quantitative manner, which further reduces the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0017] In the attached figure:

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the installation structure of the material storage box of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation structure of the linkage plate of the utility model;

[0021] Figure 4 This is a schematic diagram of the installation structure of the utility model water separation box

[0022] Figure 5 This is a schematic diagram of the installation structure of the sealing plate of the utility model;

[0023] Figure 6 This is a schematic diagram of the installation structure of the water spray pipe of the utility model;

[0024] Figure 7 This utility model comes from Figure 6 A magnified view of area A;

[0025] Numbers in the figure: 1. Machine body; 2. Sealing door; 3. Assembly plate; 4. Roller; 5. Storage box; 6. Drain outlet; 7. Storage plate; 8. Drain hole; 9. Sealing plate; 10. Connecting port; 11. Pull plate; 12. Linkage plate; 13. Conversion electric cylinder; 14. Water receiving box; 15. Drain branch pipe; 16. Drain main pipe; 17. Water distribution box; 18. Water spray pipe; 19. Water spray hole; 20. Water supply pipe; 21. Driving gear; 22. Swing plate; 23. Swing gear; 24. Connecting plate; 25. Swing electric cylinder; 26. Mixing tank; 27. Dosing tank. DETAILED DESCRIPTION

[0026] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0027] Example: Figure 1-7 As shown, the utility model provides a technical solution of microwave vacuum freeze-drying and dehydration equipment for extracting high-concentration scallop flavor raw materials, including a body 1, a sealed door 2 is installed at one end of the body 1, assembly plates 3 are installed on both sides of the body 1, rollers 4 are evenly installed on the opposite surfaces of the two assembly plates 3, a storage box 5 is placed on the top of the rollers 4 located in the same plane, a drainage port 6 is evenly opened through the bottom of the storage box 5, a storage plate 7 is installed on the top of the drainage port 6 on the bottom of the inner side of the storage box 5, and a drainage hole 8 is evenly opened on the top of the storage plate 7, a sealing plate 9 is embedded between the bottom surface of the inner side of the storage box 5 and the bottom surface of the adjacent storage plate 7, a connecting port 10 is evenly opened at the bottom of the sealing plate 9, and one end of the sealing plate 9 is embedded in the storage box 5 is located between the inner bottom surface of the container 1 and the bottom surface of the storage plate 7, and the other end of the sealing plate 9 is connected to one side of the pull plate 11. A conversion electric cylinder 13 is installed in the middle of the other end of the body 1. The output end of the conversion electric cylinder 13 is connected to the middle of one side of the linkage plate 12. The other side of the linkage plate 12 is connected to the other side of the pull plate 11. Under the connection and driving action of the linkage plate 12, the conversion electric cylinder 13 can drive all the sealing plates 9 to move. The movement of the sealing plate 9 can control whether the communication port 10 is aligned with the drain port 6. The top surface of the sealing plate 9 is tightly fitted with the bottom surface of the adjacent storage plate 7, and the bottom surface of the sealing plate 9 is fitted with the inner bottom surface of the adjacent storage box 5, so as to prevent water from overflowing from the gap between the top surface of the sealing plate 9 and the bottom surface of the storage plate 7, thereby improving the sealing performance.

[0028] A water diversion box 17 is evenly installed on one side of the body 1, and one side of the water diversion box 17 is evenly rotated and connected to one end of the water spray pipe 18. The water spray pipe 18 is located at the top of the adjacent storage box 5, and a water spray hole 19 is evenly opened at the bottom of the water spray pipe 18. The middle of the other side of the water diversion box 17 is connected to one end of the water delivery pipe 20. A water receiving box 14 is installed at the bottom of the storage box 5 between the two assembly plates 3. One end of the water receiving box 14 is connected to a drainage branch pipe 15. One end of the drainage branch pipe 15 passes through one side of the assembly plate 3 and is connected to one side of the drainage main pipe 16. The water sprayed from the water spray pipe 18 can flow through the drain hole 8, the connecting port 10 and the drain port 6 in sequence into the inside of the water receiving box 14 at the bottom, and then flow through the drainage branch pipe 15 into the inside of the drainage main pipe 16, and finally flow out from the bottom of the drainage main pipe 16;

[0029] A driving gear 21 is connected to the outside of one end of the water spray pipe 18 near the water diversion box 17, and a swinging electric cylinder 25 is installed on one end of the body 1 on one side of the conversion electric cylinder 13. The output end of the swinging electric cylinder 25 is connected to the middle of one side of the connecting plate 24, and the other side of the connecting plate 24 is evenly connected to one end of several swinging plates 22. Swinging teeth 23 are evenly provided on the top of the swinging plate 22, and the swinging teeth 23 are respectively engaged with the corresponding driving gears 21. A mixing tank 26 is installed on the outside of the body 1, and one side of the mixing tank 26 is connected to the other end of the water supply pipe 20. A metering tank 27 is installed on the top of the mixing tank 26, and the bottom discharge end of the metering tank 27 is connected to the top of the mixing tank 26. The top of one side of the mixing tank 26 is respectively connected to the water outlet end of the external water heater and the external water pump. The input end of the conversion electric cylinder 13 and the swinging electric cylinder 25 is electrically connected to the output end of the external controller, and the output end of the external controller is electrically connected to the output end of the external power supply. The corresponding electrical components of the external controller are used to facilitate automatic control of the equipment.

[0030] The working principle and usage process of the present invention are as follows: first, spread the scallop meat to be cleaned on each storage plate 7, open the sealing door 2, place the storage box 5 containing the scallop meat on the top of the roller 4 on the same layer, push the storage box 5 under the support of the roller 4, and push the storage box 5 into the interior of the machine body 1. During the movement of the storage box 5, the sealing plate 9 is gradually embedded in the gap between the bottom surface of the storage plate 7 and the inner bottom surface of the storage box 5. When all the storage boxes 5 are placed, close the sealing door 2, start the conversion electric cylinder 13, and under the connection driving action of the linkage plate 12, the conversion electric cylinder 13 drives the sealing plate 9 to move so that the connecting port 10 is aligned with the drain port 6. Then the external water pump and the swing electric cylinder 25 are started, and the external water pump delivers clean water to the inside of the mixing tank 26. Water flows through the water delivery pipe 20, the water distribution box 17 and the water spray pipe 18, and is finally sprayed out from the water spray hole 19. The clean water flushes the scallop meat to clean the scallop meat. The clean water flows through the drain hole 8, the connecting port 10 and the drain port 6 in turn and flows into the water receiving box 14 at the bottom, and then flows through the drainage branch pipe 15 into the drainage main pipe 16, and finally flows out from the bottom of the drainage main pipe 16. At the same time, the swinging electric cylinder 25 drives the swinging plate 22 to move back and forth, and the swinging gear 23 is engaged with the driving gear 21. The swinging plate 22 drives the driving gear 21 to rotate, and then drives the water spray pipe 18 to swing. The swing of the water spray pipe 18 makes the water sprayed from the water spray hole 19 have a wider range of action, so that the cleaning effect is better. There is no need to use a separate cleaning device to clean the scallop meat, which reduces the space occupied by the equipment;

[0031] After the scallop meat is cleaned, the conversion electric cylinder 13 drives the sealing plate 9 to move so that the connecting port 10 is not aligned with the drain port 6. At this time, the storage box 5 is in a sealed state, the external water heater is started, and the external water heater conveys hot water to the inside of the mixing tank 26. At the same time, the quantitative tank 27 is started, and the quantitative tank 27 conveys salt particles to the inside of the mixing tank 26 in a quantitative manner. The mixing tank 26 fully mixes the hot water and the salt particles, so that the hot water inside the mixing tank 26 becomes hot brine. There is no need to manually add salt in a quantitative manner, which further reduces the labor intensity. The hot brine enters the water spray pipe 18 and is sprayed from the water spray hole 19. The sprayed hot water enters the interior of the storage box 5 to pre-cook the scallop meat on the storage plate 7. After the pre-cooking is completed, the conversion electric cylinder 13 drives the sealing plate 9 is moved to align the connecting port 10 with the drain port 6. The pre-cooked water flows through the drain hole 8, the connecting port 10 and the drain port 6 in sequence and flows into the water receiving box 14 at the bottom, then flows through the drainage branch pipe 15 into the drainage main pipe 16, and finally flows out from the bottom of the drainage main pipe 16. After the pre-cooked water is discharged, the microwave heating in the body 1 is operated to heat and dry the scallop meat. After drying to a certain extent, the freeze-drying operation can be carried out. There is no need to use a separate pre-cooking device to pre-cook the scallop meat, which further reduces the space occupied by the equipment. At the same time, the scallop meat is washed, pre-cooked, and freeze-dried in the same body 1, which reduces the transfer operation steps of the intermediate scallop meat, improves production efficiency, and reduces labor intensity.

[0032] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A microwave vacuum freeze-drying and dehydrating device for extracting high-concentration scallop flavor raw materials, comprising a body (1), characterized in that: A sealing door (2) is installed at one end of the body (1), and assembly plates (3) are installed on both sides of the interior of the body (1). Rollers (4) are evenly installed on the opposite surfaces of the two assembly plates (3). A storage box (5) is placed on the top of the rollers (4) located in the same plane. A drainage port (6) is evenly penetrated through the bottom of the storage box (5). A storage plate (7) is installed on the top of the drainage port (6) at the bottom of the inner side of the storage box (5). A drainage hole (8) is evenly penetrated through the top of the storage plate (7). A sealing plate (9) is embedded between the inner bottom surface of the storage box (5) and the bottom surface of the adjacent storage plate (7). A connecting port (10) is evenly opened at the bottom of the sealing plate (9). One end of the sealing plate (9) is embedded between the inner bottom surface of the storage box (5) and the bottom surface of the storage plate (7). The other end of the sealing plate (9) is connected to one side of the pull plate (11); A water distribution box (17) is evenly installed on one side of the interior of the machine body (1), and one side of the water distribution box (17) is evenly rotatably connected to one end of a water spray pipe (18). The water spray pipe (18) is located on the top of the adjacent storage box (5), and water spray holes (19) are evenly opened at the bottom of the water spray pipe (18). The middle of the other side of the water distribution box (17) is connected to one end of a water delivery pipe (20).

2. The microwave vacuum freeze-drying and dehydrating device for extracting high-concentration scallop flavor raw materials according to claim 1, wherein A conversion electric cylinder (13) is installed in the middle of the other end of the machine body (1), and the output end of the conversion electric cylinder (13) is connected to the middle of one side of the linkage plate (12), and the other side of the linkage plate (12) is connected to the other side of the pull plate (11).

3. The microwave vacuum freeze-drying and dehydrating device for extracting a high-concentration scallop flavor raw material according to claim 1, wherein A water receiving box (14) is installed at the bottom of the storage box (5) between the two assembly plates (3), one end of the water receiving box (14) is connected to a drainage branch pipe (15), and one end of the drainage branch pipe (15) passes through one side of the assembly plate (3) and is connected to one side of the drainage main pipe (16).

4. The microwave vacuum freeze-drying and dehydrating device for extracting a high-concentration scallop flavor raw material according to claim 1, wherein The top surface of the sealing plate (9) is tightly fitted with the bottom surface of the adjacent storage plate (7), and the bottom surface of the sealing plate (9) is fitted with the inner bottom surface of the adjacent storage box (5).

5. The microwave vacuum freeze-drying and dehydrating device for extracting a high-concentration scallop flavor raw material according to claim 2, wherein A driving gear (21) is connected to the outer side of one end of the water spray pipe (18) near the water distribution box (17). A swinging electric cylinder (25) is installed on one end of the body (1) at one side of the conversion electric cylinder (13). The output end of the swinging electric cylinder (25) is connected to the middle of one side of the connecting plate (24). The other side of the connecting plate (24) is evenly connected to one end of a plurality of swinging plates (22). The top of the swinging plates (22) is evenly provided with swinging teeth (23). The swinging teeth (23) are respectively engaged with the corresponding driving gears (21). A mixing tank (26) is installed on one side of the body (1). One side of the mixing tank (26) is connected to the other end of the water delivery pipe (20). A quantitative tank (27) is installed on the top of the mixing tank (26). The bottom discharge end of the quantitative tank (27) is connected to the top of the mixing tank (26). The top of one side of the mixing tank (26) is respectively connected to the water outlet end of the external water heater and the external water pump.

6. The microwave vacuum freeze-drying and dehydrating device for extracting high-concentration scallop flavor raw materials according to claim 5, wherein The input ends of the conversion electric cylinder (13) and the swing electric cylinder (25) are electrically connected to the output end of the external controller, and the output end of the external controller is electrically connected to the output end of the external power supply.

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