Novel boiler cloth bag dust removal device

By designing a new type of boiler bag filter dust collector, which utilizes a filter screen for preliminary filtration and a motor-driven plate-beating structure, the problem of bag clumping and blockage is solved, achieving efficient cleaning and extending equipment life.

CN223287803UActive Publication Date: 2025-09-02CHANGCHUN QINGLANG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422396044.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-02
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing boiler baghouse dust collectors are prone to clumping and blockage when handling high-temperature, high-humidity, and highly viscous smoke and particulate matter. Furthermore, the dust on the surface of the filter bags is difficult to clean, affecting dust removal efficiency and equipment lifespan.

Method used

A novel boiler bag filter dust collector was designed, comprising a treatment box, a filter screen, a scraper, a solenoid valve, and a motor-driven beater structure. The filter screen initially filters out large impurities, the solenoid valve controls the gas flow, and the motor-driven beater strikes the filter bag. Combined with the detachable filter screen and door panel structure, it is easy to clean and achieves thorough removal of attached impurities.

Benefits of technology

This improved the efficiency of boiler exhaust gas treatment and extended the service life of the equipment, ensuring the normal operation of the filter bags and prolonging the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel boiler cloth bag dust removal device, which belongs to the technical field of cloth bag dust removal and comprises a treatment box, an access port is fixedly connected to the bottom of one side of the treatment box, a sliding groove is formed in the treatment box, a filter screen is slidably connected into the sliding groove, a scraper is fixedly connected into the treatment box, and the scraper is fixedly connected with the filter screen. The top of the treatment box is fixedly connected with a communicating pipe in a penetrating mode, and one side of the communicating pipe is fixedly connected with a first electromagnetic valve. According to the device, an access port is formed in the bottom, a filter screen is arranged, and due to the fact that hot air flows upwards, gas and impurities generated during boiler combustion can be preliminarily filtered; according to the device disclosed by the invention, large impurities are left below the filter screen, so that the large impurities are conveniently treated, gas exhaust and gas inlet can be respectively controlled through the first electromagnetic valve and the second electromagnetic valve, filtered gas is exhausted, and the impurities attached to the cloth bag are blown down through gas inlet for treatment, so that the treatment effect of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bag dust removal, in particular to a novel boiler bag dust removal device. Background Art

[0002] In industrial production, boilers, as crucial thermal energy conversion equipment, are widely used in power generation, heating, chemical engineering, and other fields. However, the boiler combustion process produces large amounts of exhaust gas containing smoke, particulate matter, and harmful gases. If these exhaust gases are directly discharged into the atmosphere, they will seriously pollute the environment, affecting human health and the ecological balance. Therefore, effectively treating boiler exhaust gas and reducing pollutant emissions have become urgent issues in the environmental protection field.

[0003] Traditional boiler exhaust gas treatment equipment often utilizes wet dust removal or electrostatic dust removal technologies, but these methods have numerous shortcomings in practical application. While wet dust removal can effectively remove some particulate matter, it can easily cause secondary pollution, and the treated wastewater is difficult to handle. While electrostatic dust removal offers high dust removal efficiency, it has limited effectiveness in capturing fine particles, and the equipment is complex and requires high maintenance costs. Bag filter technology, as an efficient and stable dust removal method, has gained widespread application in boiler exhaust gas treatment due to its simple structure, high dust removal efficiency, and strong adaptability.

[0004] However, existing boiler bag filters still have some shortcomings. First, because boiler exhaust contains a large amount of hot, humid, and highly viscous soot and particulate matter, these particles easily form lumps on the bag surface, causing blockage and affecting dust removal efficiency. Second, over time, large amounts of dust accumulate on the bag surface. If not cleaned promptly, this not only reduces dust removal efficiency but can also damage the bags, shortening the life of the equipment. Utility Model Content

[0005] The utility model solves the technical problems in the above-mentioned background technology and provides a novel boiler bag dust removal device.

[0006] In order to solve the above technical problems, the technical solutions provided by the present invention are as follows:

[0007] A new type of boiler bag dust removal device includes a treatment box, an access port is fixedly connected to the bottom of one side of the treatment box, a slide is provided in the treatment box, a filter is slidably connected in the slide, a scraper is fixedly connected in the treatment box, a connecting pipe is fixedly connected through the top of the treatment box, a first solenoid valve is fixedly connected to one side of the connecting pipe, a second solenoid valve is fixedly connected to the side of the connecting pipe away from the first solenoid valve, and a bag is fixedly connected to the bottom of the connecting pipe.

[0008] Preferably, a mounting plate is fixedly connected to one side of the processing box, a motor is fixedly connected to the mounting plate, a first pulley is fixedly connected to the output end of the motor, a transmission belt is provided on the first pulley, a second pulley is provided at the end of the transmission belt away from the first pulley, a rotating shaft is fixedly connected through the second pulley, and a beating plate is fixedly connected to one end of the rotating shaft.

[0009] Preferably, a door panel is rotatably connected to the side of the processing box away from the access port, a fixing rod is fixedly connected to the bottom of the mounting plate, a limiting plate is slidably connected to the fixing rod, the limiting plate slides in the door panel, and a spring is sleeved on the fixing rod.

[0010] Preferably, the top of the processing box is fixedly connected with a top plate by screws, and the top plates are provided in four groups and are evenly distributed.

[0011] Preferably, the filter screen is located above the access port, the cloth bags are provided in several groups, the cloth bags are located above the filter screen, and the scraper is L-shaped and fits above the filter screen.

[0012] Preferably, the transmission belt passes through the processing box, the rotating shaft is rotatably connected to the scraper, and the beating plate is attached to the bottom of the cloth bag.

[0013] Preferably, the shape of the limiting plate is L-shaped, the fixing rods are provided in three groups, one end of the spring is fixedly connected to the mounting plate, and the other end of the spring is fixedly connected to the limiting plate.

[0014] With the above structure, the utility model has the following advantages:

[0015] 1. The utility model sets the access port at the bottom and is provided with a filter. Since the hot gas flows upward, the gas and impurities generated by the boiler combustion can be preliminarily filtered, and large impurities are left under the filter, which is convenient for their treatment. The first solenoid valve and the second solenoid valve can respectively control the exhaust and the intake, discharge the filtered gas, and blow down the impurities attached to the bag through the intake for treatment, thereby improving the treatment effect of the device.

[0016] 2. When the utility model processes internal impurities, the motor is started to drive the rotating shaft to rotate reciprocally, which can knock the bottom of the beating plate, so that the impurities on the cloth bag can be processed more thoroughly, and by pulling the limit plate out of the door panel, the door panel can be opened, and then the filter can be pulled out to process it, and the impurities and dust pushed under the filter can be processed. In the process of pulling, the dust above the filter will be scraped off through the upper access port, thereby improving the practicality of the device.

[0017] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a cross-sectional view of a new boiler bag dust removal device of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of a new boiler bag dust removal device in this utility model. Figure 1 ;

[0021] Figure 3 This is a schematic diagram of the structure of a new boiler bag dust removal device in this utility model. Figure 2 ;

[0022] Figure 4 yes Figure 1 A in the enlarged view.

[0023] As shown in the figure: 1. Processing box; 2. Access port; 3. Chute; 4. Filter; 5. Scraper; 6. Connecting pipe; 7. First solenoid valve; 8. Second solenoid valve; 9. Cloth bag; 10. Mounting plate; 11. Motor; 12. First pulley; 13. Drive belt; 14. Second pulley; 15. Rotating shaft; 16. Beating plate; 17. Door panel; 18. Fixing rod; 19. Limiting plate; 20. Spring; 21. Screw; 22. Top plate. DETAILED DESCRIPTION

[0024] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.

[0025] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0026] The following is a further detailed description of the present invention in conjunction with the full text:

[0027] Combined with attachment Figures 1 to 4 The filter screen 4 is provided on the bottom of the filter screen 4, and the filter screen 4 is provided on the bottom of the filter screen 4. ...

[0028] Among them, a mounting plate 10 is fixedly connected to one side of the processing box 1, a motor 11 is fixedly connected to the mounting plate 10, a first pulley 12 is fixedly connected to the output end of the motor 11, a transmission belt 13 is provided on the first pulley 12, a second pulley 14 is provided on the end of the transmission belt 13 away from the first pulley 12, a rotating shaft 15 is fixedly connected to the second pulley 14, one end of the rotating shaft 15 is fixedly connected to a hitting plate 16, a door panel 17 is rotatably connected to the side of the processing box 1 away from the access port 2, a fixing rod 18 is fixedly connected to the bottom of the mounting plate 10, and a sliding rod 18 is provided on the fixing rod 18. The limit plate 19 is connected, the limit plate 19 slides in the door panel 17, the fixing rod 18 is sleeved with a spring 20, the top of the processing box 1 is fixedly connected to the top plate 22 by a screw 21, the top plate 22 is provided with four groups and is evenly distributed, the filter screen 4 is located above the access port 2, the cloth bag 9 is provided with several groups, the cloth bag 9 is located above the filter screen 4, the scraper 5 is L-shaped and fits above the filter screen 4, the side of the processing box 1 away from the access port 2 is rotatably connected to the door panel 17, the bottom of the mounting plate 10 is fixedly connected to the fixing rod 18, the fixing rod 18 is slidably connected to the limit plate 19, and the limit plate 19 slides The filter 4 is located above the access port 2, and the cloth bag 9 is provided with several groups. The cloth bag 9 is located above the filter 4. The scraper 5 is L-shaped and fits above the filter 4. The transmission belt 13 passes through the processing box 1, and the rotating shaft 15 is rotatably connected to the scraper 5. The beating plate 16 fits below the cloth bag 9. The limit plate 19 is L-shaped. The fixing rod 18 is provided with three groups. One end of the spring 20 is fixedly connected to the mounting plate 1. 0, the other end of the spring 20 is fixedly connected to the limit plate 19. When processing internal impurities, the starting motor 11 drives the rotating shaft 15 to rotate reciprocatingly, and the bottom of the beating plate 16 can be knocked, so that the impurities on the cloth bag 9 are processed more thoroughly, and by pulling the limit plate 19 out of the door panel 17, the door panel 17 can be opened, and then the filter screen 4 can be pulled out for processing, and the impurities and dust pushed under the filter screen 4 can be processed. In the process of pulling, the dust above the filter screen 4 will be scraped off through the upper access port 2, thereby improving the practicality of the device.

[0029] The working principle of the present utility model is as follows: when in use, the exhaust pipe of the boiler is fixedly connected to the fan of the access port 2, and then the air suction pump (not shown) and the air outlet pump (not shown) are connected to the first solenoid valve 7 and the second solenoid valve 8. When the exhaust gas of the boiler is processed, the air outlet pump (not shown) and the connected solenoid valve are closed, and the air suction pump (not shown) is started to suck out the gas discharged from the access port 2 into the processing box 1. At this time, the gas is preliminarily filtered through the filter screen 4 to filter out the opened impurities, and is secondary filtered through the cloth bag 9 and discharged through the connecting pipe 6. When it is necessary to clean the interior, the air outlet pump (not shown) can be turned on, and the solenoid valve connected to the air suction pump (not shown) can be closed, and the gas The dust attached to the cloth bag 9 is blown to the top of the filter 4, and the motor 11 is started to drive the first pulley 12 to rotate reciprocatingly, and then the second pulley 14 drives the rotating shaft 15 to rotate reciprocatingly through the transmission belt 13. At this time, the rotating shaft 15 drives the beating plate 16 to rotate reciprocatingly to hit the bottom of the cloth bag 9, and the dust attached to the cloth bag 9 is knocked off. Then, the limit plate 19 is pulled upward on the fixed rod 18 to slide the compression spring 20 until the limit plate 19 is pulled out of the door panel 17 and then the door panel 17 is opened. At this time, the filter 4 is pulled to slide outward in the chute 3, and the scraper 5 can scrape off the dust above the filter 4, and then the dust and impurities in the filter 4 and the processing box 1 can be cleaned.

[0030] The above description of the present invention and its embodiments is non-limiting. What is shown in the full text is only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs a structure and embodiment similar to the technical solution without creatively designing, they shall fall within the scope of protection of the present invention.

Claims

1. A novel boiler bag dust removal device, comprising a treatment box (1), characterized in that: The bottom of one side of the processing box (1) is fixedly connected with an access port (2), a chute (3) is provided in the processing box (1), a filter screen (4) is slidably connected in the chute (3), a scraper (5) is fixedly connected in the processing box (1), a connecting pipe (6) is fixedly connected through the top of the processing box (1), a first solenoid valve (7) is fixedly connected to one side of the connecting pipe (6), a second solenoid valve (8) is fixedly connected to the side of the connecting pipe (6) away from the first solenoid valve (7), and a cloth bag (9) is fixedly connected below the connecting pipe (6).

2. A novel boiler bag dust removal device according to claim 1, characterized in that: A mounting plate (10) is fixedly connected to one side of the processing box (1), a motor (11) is fixedly connected to the mounting plate (10), a first pulley (12) is fixedly connected to the output end of the motor (11), a transmission belt (13) is provided on the first pulley (12), a second pulley (14) is provided at one end of the transmission belt (13) away from the first pulley (12), a rotating shaft (15) is fixedly connected to the second pulley (14), and one end of the rotating shaft (15) is fixedly connected to a beating plate (16).

3. A novel boiler bag dust removal device according to claim 2, characterized in that: A door panel (17) is rotatably connected to a side of the processing box (1) away from the access port (2), a fixing rod (18) is fixedly connected to the bottom of the mounting plate (10), a limiting plate (19) is slidably connected to the fixing rod (18), the limiting plate (19) slides in the door panel (17), and a spring (20) is sleeved on the fixing rod (18).

4. A novel boiler bag dust removal device according to claim 3, characterized in that: The top of the processing box (1) is fixedly connected to a top plate (22) via screws (21), and the top plates (22) are provided in four groups and are evenly distributed.

5. The novel boiler bag dust removal device according to claim 4 is characterized in that: The filter screen (4) is located above the inlet (2), the cloth bags (9) are provided in a plurality of groups, the cloth bags (9) are located above the filter screen (4), and the scraper (5) is L-shaped and fits above the filter screen (4).

6. The novel boiler bag dust removal device according to claim 5 is characterized in that: The transmission belt (13) passes through the processing box (1), the rotating shaft (15) is rotatably connected to the scraper (5), and the beating plate (16) is attached to the bottom of the cloth bag (9).

7. The novel boiler bag dust removal device according to claim 6 is characterized in that: The limiting plate (19) is L-shaped, the fixing rod (18) is provided with three groups, one end of the spring (20) is fixedly connected to the mounting plate (10), and the other end of the spring (20) is fixedly connected to the limiting plate (19).