Batching tank for producing water-based paint
By adopting the adjustable stirring paddle angle and combining the flip block and rotating blade in the water-based coating production equipment, the resistance problem during stirring of high-viscosity coatings is solved, the long life of the equipment and the uniform mixing of the coatings is achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422493320.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-15
AI Technical Summary
When existing coating production equipment stirs high viscosity coatings, the stirring leaves bear great resistance, resulting in severe wear of transmission components, affecting the equipment life and the stability and consistency of coating quality.
A dosage tank for water-based coating production is designed, using a stirring structure with adjustable agitating paddle expansion angle, combined with flip blocks and rotating blades, adjusting the stirring range and flow mode according to the viscosity of the coating by adjusting the structure to reduce resistance and ensure uniform mixing.
Effectively extend the service life of the equipment, improve the efficiency and uniformity of paint mixing, ensure the stability and consistency of product quality, and reduce energy consumption.
Smart Images

Figure CN223287917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating production equipment, in particular to a batching tank for water-based coating production. Background Art
[0002] Paint batching tanks are mainly used to mix and stir various raw materials in a certain proportion to prepare paint that meets quality requirements. They are widely used in various fields such as architectural coatings, wood coatings, and automotive coatings.
[0003] A Chinese patent discloses a material mixing tank for paint production (publication number CN213050234U). The patent includes a tank body and a stirring part. One side of the tank body is connected to a supplementary material tank, and the outlet end of the supplementary material tank is connected to a spiral propulsion part. The outlet side of the spiral propulsion part is communicated with the tank body. A pressure plug is provided in the feeding port, and several stirring balls are provided in the tank body. However, the stirring part in the patent cannot be adjusted accordingly according to different paint characteristics. When encountering high-viscosity paint, the stirring blades are subjected to greater resistance and continue to rotate, which will cause the transmission components inside the stirring part to be subjected to greater stress. In the long run, the wear of the equipment is accelerated and the service life of the equipment is shortened, thereby affecting the stirring effect of the entire stirring part and further reducing the stability and consistency of product quality. Utility Model Content
[0004] The purpose of the utility model is to provide a mixing tank for water-based paint production to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A mixing tank for water-based paint production, comprising a tank body, a sealing cover clamped on the top of the tank body, the tank body and the sealing cover being fixedly connected via a locking structure, a feed pipe fixedly mounted on the top surface of the sealing cover, a stirring structure for mixing raw materials rotatably mounted inside the sealing cover via a bearing, a discharge pipe fixedly connected to the bottom surface of the tank body, and a valve for limiting flow fixedly mounted on the outer wall of the discharge pipe;
[0007] The stirring structure includes a rotating shaft, which is rotatably connected to the sealing cover through a bearing. The outer wall of the rotating shaft is provided with three rotating rings through a bearing rotating sleeve. Both sides of each rotating ring are rotatably connected to a stirring paddle through a pin shaft. The top of each rotating ring is rotatably connected to an adjustment structure for adjusting the deployment angle of the stirring paddle according to the viscosity of the raw material.
[0008] As a further solution of the present invention, the adjustment structure includes a fixing ring, and the fixing sleeve of the fixing ring is arranged on the outer wall of the rotating shaft. The outer wall fixing sleeve of the fixing ring is provided with a pull rope for driving the stirring paddle to rotate the angle, and the end of the pull rope away from the fixing ring is connected to the stirring paddle for rotation.
[0009] As a further solution of the present invention, in order to reduce the resistance exerted on the stirring paddle, the inner cavity of the stirring paddle is fixedly connected with a cross bar, the outer wall of the cross bar is rotatably sleeved with a flip block, and the interior of the stirring paddle is provided with a rotating groove for providing rotation of the flip block, and the flip block is located in the rotating groove.
[0010] As a further solution of the present invention, the stirring structure further includes a connecting block, which is fixed at the bottom end of the rotating shaft, and a plurality of rotating blades are fixedly connected to the outer wall of the connecting block.
[0011] As a further solution of the present invention, the locking structure includes an upper sealing sleeve and a lower sealing sleeve, the upper sealing sleeve is fixed at the bottom end of the sealing cover, the lower sealing sleeve is fixed at the top end of the tank body, and the upper sealing sleeve and the lower sealing sleeve are fixedly connected by a locking rod.
[0012] As a further solution of the present invention, a support frame is fixedly installed on the bottom end of the tank body, and a regulator for adjusting the horizontal state of the tank body is threadedly connected to the bottom end of the support frame.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When the utility model is used, the expansion angle of the stirring paddle is adjusted according to the viscosity of the coating by adjusting the structure, and the stirring range of the stirring paddle is controlled, which effectively avoids the wear of the device due to excessive resistance and extends the service life of the equipment. At the same time, the rotation of the flip block is coordinated to facilitate the passage of the raw materials through the stirring paddle, further reducing the influence of resistance on the stirring paddle, ensuring that the device always maintains a good stirring effect, maintaining the stability and consistency of product quality, and ensuring the smooth progress of the entire stirring process.
[0015] 2. When the utility model is used, the rotation of the rotating blades generates axial flow, which drives the paint upward and promotes the overall circulation of the paint. The rotation of the stirring paddle generates radial flow, which enhances the mixing effect of the paint in the horizontal direction, improves the uniformity of the paint stirring, effectively ensures that the paint can be fully stirred in all directions, reduces the dead angle of stirring, avoids the situation of uneven or insufficient mixing of local components, further improves the performance and quality of the paint, and the all-round stirring method can also improve the stirring efficiency, saving production time and energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a schematic diagram of the overall structure of a batching tank for water-based paint production.
[0017] Figure 2 This is a cross-sectional view of the overall structure of a mixing tank used in the production of water-based paint.
[0018] Figure 3 This is a structural diagram of the stirring structure in a batching tank used in the production of water-based paint.
[0019] Figure 4 This is a cross-sectional view of the stirring structure in a mixing tank used in the production of water-based paint.
[0020] In the figure: 1. Tank body; 2. Sealing cover; 3. Locking structure; 301. Upper sealing sleeve; 302. Lower sealing sleeve; 303. Locking rod; 304. Locking sleeve; 4. Feeding pipe; 5. Stirring structure; 501. Rotating shaft; 502. Rotating ring; 503. Stirring paddle; 504. Fixed ring; 505. Pull rope; 506. Connecting buckle; 507. Cross bar; 508. Turning block; 509. Connecting block; 510. Rotating blade; 511. Motor; 6. Discharging pipe; 7. Support frame. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figure 1 -
[0023] Figure 4 A mixing tank for water-based paint production includes a tank body 1, a sealing cover 2 is clamped on the top of the tank body 1, the tank body 1 and the sealing cover 2 are fixedly connected by a locking structure 3, a feed pipe 4 is fixedly installed on the top surface of the sealing cover 2, a stirring structure 5 for mixing raw materials is rotatably installed inside the sealing cover 2 through a bearing, a discharge pipe 6 is fixedly connected to the bottom surface of the tank body 1, and a valve for limiting the flow rate is fixedly installed on the outer wall of the discharge pipe 6;
[0024] The stirring structure 5 includes a rotating shaft 501, which is rotatably connected to the sealing cover 2 via a bearing. The outer wall of the rotating shaft 501 is provided with three rotating rings 502 rotatably sleeved by the bearing. Both sides of each rotating ring 502 are rotatably connected to stirring paddles 503 via pins. The top of each rotating ring 502 is rotatably connected to an adjustment structure for adjusting the deployment angle of the stirring paddles 503 according to the viscosity of the raw material.
[0025] The adjustment structure includes a fixed ring 504, which is fixedly sleeved on the outer wall of the rotating shaft 501. The outer wall of the fixed ring 504 is fixedly sleeved with a pull rope 505 for driving the stirring paddle 503 to rotate the angle. The end of the pull rope 505 away from the fixed ring 504 is rotatably connected to the stirring paddle 503.
[0026] Specifically, the outer wall of the fixing ring 504 is provided with a winding groove for winding the pull rope 505, and the end of the pull rope 505 close to the fixing ring 504 is fixedly wound in the winding groove. The top of the stirring paddle 503 is fixedly installed with a connecting buckle 506, and the connecting buckle 506 is rotatably connected to one end of the pull rope 505.
[0027] More specifically, the rotating ring 502 and the fixed ring 504 are driven to rotate synchronously by the rotating shaft 501, and the stirring paddle 503 rotates along with the rotating ring 502. When the stirring material is too viscous, the stirring paddle 503 is subjected to resistance, causing the rotation speed of the rotating ring 502 to decrease, so that a speed difference is generated between the rotating ring 502 and the fixed ring 504, causing the pull rope 505 to gradually surround the fixed ring 504.
[0028] The stirring paddle 503 is wound around the stirring paddle 503 and its length is gradually shortened, thereby pulling the stirring paddle 503 to rotate and tilt toward the rotating shaft 501 with the pin inserted between the stirring paddle 503 and the rotating ring 502 as the fixed point, so as to shrink the expansion angle of the stirring paddle 503 and reduce the stirring range of the stirring paddle 503, thereby avoiding wear of the device due to excessive resistance, ensuring that the device always maintains a good stirring effect, and ensuring the smooth progress of the entire stirring process;
[0029] More specifically, after the subsequent coating is stirred and mixed gradually and uniformly, the resistance to the stirring paddle 503 gradually decreases, and the rotation speed of the rotating ring 502 is accelerated. Under the gravity of the stirring paddle 503, the pull rope 505 is pulled downward to expand and extend, thereby restoring the stirring paddle 503 to a horizontal state, allowing the stirring paddle 503 to continue stirring at a more appropriate angle and posture, thereby further improving the stirring efficiency, allowing the coating to be mixed more fully and evenly, and providing a higher quality material foundation for subsequent production processes;
[0030] In order to reduce the resistance on the stirring paddle 503, the inner cavity of the stirring paddle 503 is fixedly connected to a crossbar 507. The outer wall of the crossbar 507 is rotatably sleeved with a flip block 508. The interior of the stirring paddle 503 is provided with a rotation groove for providing rotation for the flip block 508, and the flip block 508 is located in the rotation groove.
[0031] Specifically, when the stirring paddle 503 encounters resistance, the flip block 508 inside the stirring paddle 503 flips from its original vertical state to a horizontal state under the push of the resistance, thereby opening the rotating groove to facilitate the passage of the raw materials through the stirring paddle 503, thereby reducing the impact of the resistance on the stirring paddle 503;
[0032] More specifically, a counterweight is fixedly mounted on one end of the inner cavity of the flip block 508. When the resistance to the flip block 508 is reduced, the flip block 508 is flipped again under the action of the counterweight, from a horizontal state to a vertical state, thereby restoring the stirring ability of the stirring paddle 503.
[0033] The stirring structure 5 also includes a connecting block 509, which is fixed at the bottom end of the rotating shaft 501. A plurality of rotating blades 510 are fixedly connected to the outer wall of the connecting block 509. Each rotating blade 510 itself is provided with a twisting angle. The connecting block 509 is driven by the rotating shaft 501 to control the rotation of the plurality of rotating blades 510. The twisting angle of the rotating blades 510 can generate axial flow, lift the paint at the bottom of the tank body 1 upward, promote the overall circulation of the paint, and cooperate with the stirring paddle 503 to generate radial flow, enhance the mixing effect of the paint in the horizontal direction, effectively ensure that the paint can be fully stirred in all directions, and reduce the stirring dead angle.
[0034] Specifically, a motor 511 for providing rotational power to the rotating shaft 501 is fixedly mounted on the top surface of the sealing cover 2 , and an output end of the motor 511 is fixedly connected to the top end of the rotating shaft 501 .
[0035] Example 2: Please refer to Figure 1 、 Figure 2 The locking structure 3 includes an upper sealing sleeve 301 and a lower sealing sleeve 302. The upper sealing sleeve 301 is fixed at the bottom end of the sealing cover 2, and the lower sealing sleeve 302 is fixed at the top end of the tank body 1. The upper sealing sleeve 301 and the lower sealing sleeve 302 are fixedly connected by a locking rod 303.
[0036] Specifically, the top end of the locking rod 303 passes through the upper sealing sleeve 301 , and the outer wall thread sleeve of the locking rod 303 is provided with a locking sleeve 304 , and the bottom end of the locking rod 303 is fixedly connected to the lower sealing sleeve 302 .
[0037] See also Figure 1 、 Figure 2 The top end of the feed pipe 4 is rotatably connected to the cover plate through a pin shaft, and the inner cavity of the cover plate is rotatably installed with a rotating bolt for fixing the cover plate through a bearing, and the bottom end of the rotating bolt passes through the cover plate and is threadedly connected to the feed pipe 4.
[0038] See also Figure 1 、 Figure 2 A support frame 7 is fixedly installed at the bottom end of the tank body 1, and a regulator for adjusting the horizontal state of the tank body 1 is threadedly connected to the bottom end of the support frame 7.
[0039] The working principle of this utility model is:
[0040] First, inject the paint into the interior of the tank body 1 from the feed pipe 4, then close the cover plate and rotate the rotary bolt to fix the cover plate and the feed pipe 4 to prevent splashing when the paint is subsequently stirred;
[0041] The starting motor 511 drives the rotating shaft 501 to rotate, and the rotating shaft 501 is connected to the rotating ring 502 to drive the stirring paddle 503 to rotate to stir the paint. When the paint is too viscous, the stirring paddle 503 encounters resistance, causing the rotation speed of the rotating ring 502 to decrease, so that a speed difference is generated between the rotating ring 502 and the fixed ring 504, causing the pull rope 505 to gradually surround the fixed ring 504.
[0042] The stirring paddle 503 is wound around the stirring paddle 503 and its length is gradually shortened, thereby pulling the stirring paddle 503 to rotate and tilt toward the rotating shaft 501 with the pin inserted between the stirring paddle 503 and the rotating ring 502 as the fixed point, so as to shrink the spreading angle of the stirring paddle 503 and reduce the stirring range of the stirring paddle 503. At the same time, the turning block 508 inside the stirring paddle 503 is turned from the original vertical state to the horizontal state under the push of the resistance, thereby opening the rotating groove to facilitate the raw material to pass through the stirring paddle 503, thereby reducing the influence of the resistance on the stirring paddle 503.
[0043] The rotating shaft 501 drives the connecting block 509 to control the rotation of the multiple rotating blades 510. The twisting angle of the rotating blades 510 can generate axial flow, which lifts the paint at the bottom of the tank 1 upward, promotes the overall circulation of the paint, and ensures that the paint can be fully stirred in all directions.
[0044] Finally, the mixed paint is discharged from the discharge pipe 6, and the locking sleeve 304 is twisted to rotate around the locking rod 303, thereby loosening the tight connection between the upper sealing sleeve 301 and the lower sealing sleeve 302, so that the sealing cover 2 can be opened to clean the inside of the device.
[0045] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A batching tank for water-based paint production, comprising a tank body (1), characterized in that: The top of the tank body (1) is clamped with a sealing cover (2), and the tank body (1) and the sealing cover (2) are fixedly connected via a locking structure (3). A feed pipe (4) is fixedly mounted on the top surface of the sealing cover (2), and a stirring structure (5) for mixing raw materials is rotatably mounted inside the sealing cover (2) via a bearing. A discharge pipe (6) is fixedly connected to the bottom surface of the tank body (1), and a valve for limiting flow is fixedly mounted on the outer wall of the discharge pipe (6); The stirring structure (5) comprises a rotating shaft (501), wherein the rotating shaft (501) is rotatably connected to the sealing cover (2) via a bearing, and the outer wall of the rotating shaft (501) is provided with three rotating rings (502) rotatably sleeved by the bearing, and both sides of each rotating ring (502) are rotatably connected to stirring paddles (503) via a pin shaft, and the top end of each rotating ring (502) is rotatably connected to an adjustment structure for adjusting the deployment angle of the stirring paddles (503) according to the viscosity of the raw materials.
2. A batching tank for water-based paint production according to claim 1, characterized in that: The adjustment structure comprises a fixing ring (504), wherein the fixing ring (504) is fixedly sleeved on the outer wall of the rotating shaft (501), and a pull rope (505) for driving the stirring paddle (503) to rotate at an angle is fixedly sleeved on the outer wall of the fixing ring (504), and the end of the pull rope (505) away from the fixing ring (504) is rotationally connected to the stirring paddle (503).
3. A batching tank for water-based paint production according to claim 1, characterized in that: In order to reduce the resistance experienced by the stirring paddle (503), the inner cavity of the stirring paddle (503) is fixedly connected to a cross bar (507), and a flip block (508) is rotatably sleeved on the outer wall of the cross bar (507). A rotating groove for providing rotation for the flip block (508) is opened inside the stirring paddle (503), and the flip block (508) is located in the rotating groove.
4. A batching tank for water-based paint production according to claim 1, characterized in that: The stirring structure (5) further comprises a connecting block (509), wherein the connecting block (509) is fixedly located at the bottom end of the rotating shaft (501), and a plurality of rotating blades (510) are fixedly connected to the outer wall of the connecting block (509).
5. A batching tank for water-based paint production according to claim 1, characterized in that: The locking structure (3) comprises an upper sealing sleeve (301) and a lower sealing sleeve (302), wherein the upper sealing sleeve (301) is fixedly located at the bottom end of the sealing cover (2), and the lower sealing sleeve (302) is fixedly located at the top end of the tank body (1), and the upper sealing sleeve (301) and the lower sealing sleeve (302) are fixedly connected via a locking rod (303).
6. A batching tank for water-based paint production according to claim 1, characterized in that: A support frame (7) is fixedly mounted on the bottom end of the tank body (1), and a regulator for adjusting the horizontal state of the tank body (1) is threadedly connected to the bottom end of the support frame (7).
Citation Information
Patent Citations
Batching tank for coating production
CN213050234U