Boring machine accessory capable of improving production safety of air cylinder sleeve

By setting up a guide barrel and a pressure sensing system on the boring bar, the vibration of the boring bar is monitored and controlled in real time, the problems of boring bar breakage and safety hazards are solved, and the safety of boring machine processing is improved.

CN223289032UActive Publication Date: 2025-09-02JIANGSU AGS-HAIZHU MASCH CO LTD
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Patent Information

Application Number
CN202421714459.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-09-02
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The boring bar is prone to break due to vibration when processing cylinder liners, endangering the safety of staff.

Method used

The guide barrel, rotary plate and pressure sensing head system are installed on the boring bar. Through the rotation of the rotary plate and the induction of the pressure sensing head, the vibration amplitude of the boring bar is monitored in real time, and the boring machine stops working when the warning value exceeds.

Benefits of technology

Effectively avoid breakage of boring bars, ensure processing safety, and prevent parts from splashing and injuring people.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of boring machine machining safety, in particular to a boring machine accessory capable of improving production safety of an air cylinder sleeve, which comprises a boring rod, a boring cutter arranged at the top end of the boring rod, a guide cylinder arranged in the middle of the boring rod, a fixing plate fixedly connected to the outer side wall of the guide cylinder, and a control cylinder arranged on the outer side of the guide cylinder. A rotating groove is formed in the outer side wall of the guide cylinder, a plurality of rotating plates are hinged to the inner wall of the guide cylinder, connecting wheels are rotationally connected to the top ends of the rotating plates, the connecting wheels abut against the side wall of the boring rod, the rotating plates are obliquely arranged, reset springs are fixedly connected between the side ends of the rotating plates and the inner wall of the guide cylinder, and a control plate is slidably connected to the middle of the guide cylinder; a connecting plate is fixedly connected to the upper end of the control plate, a plurality of extrusion blocks are fixedly connected to the inner wall of the control cylinder, a fixing bolt is connected to the middle of the control cylinder in a threaded mode, and the two ends of the fixing bolt penetrate through the control cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of boring machine processing safety, in particular to a boring machine accessory capable of improving the production safety of cylinder sleeves. Background Art

[0002] A boring machine primarily uses a boring bar to drive a boring cutter, which then bores prefabricated holes in the workpiece. The inner wall of the cylinder liner must be smooth to reduce friction caused by the piston moving within the liner, so the boring cutter must machine the entire inner wall of the cylinder liner. During cylinder liner production, the boring cutter must penetrate deep into the liner for rotational machining. This results in the boring bar moving a long distance, placing significant pressure on the bar and causing it to vibrate during machining. If the vibration exceeds its tolerance limit, it can break, and flying parts can injure nearby workers. Utility Model Content

[0003] The purpose of the utility model is to provide a boring machine accessory that can improve the safety of cylinder liner production, so as to solve the problems raised in the above background technology.

[0004] The top end face of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel also is provided with an interlocking structure, and the interlocking structure of described sliding panel also is provided with an interlocking structure.

[0005] Preferably, the rotation groove is arranged around the guide cylinder, the cross section of the rotation groove is a T-shaped structure, and the inner walls at both ends of the control cylinder are rotatably connected to the rotation groove.

[0006] Preferably, the control plate is a T-shaped structure, both ends of the control plate pass through the guide cylinder, and a connecting spring is fixedly connected between the control plate and the outer side wall of the guide cylinder.

[0007] Preferably, the extrusion block and the control plate correspond one to one, the side end of the extrusion block is an arc-shaped structure, and the upper end of the connecting plate abuts against the side end of the extrusion block.

[0008] Preferably, a clamping groove is provided at the lower end of the control board, the rotating board is clamped in the clamping groove, and a pressure sensing head is fixedly connected to the inner wall of the upper end of the clamping groove.

[0009] Preferably, a scale is provided on the right side wall of the control cylinder, and a pointer is fixedly connected to the upper end of the guide cylinder.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: a guide cylinder is provided at the boring machine, and the boring bar moves inside the guide cylinder. When the boring bar vibrates during processing, the boring bar will squeeze the connecting wheel, thereby pushing the rotating plate to rotate. When the vibration amplitude of the boring bar exceeds the warning amplitude, the rotating plate will squeeze the pressure sensing head. At this time, the pressure sensing head senses the pressure and transmits the signal to the control motor of the boring machine, controlling the boring bar to stop processing, avoiding the boring bar from breaking, thereby ensuring the safety of the boring machine during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 Schematic diagram of the guide cylinder connection structure.

[0012] Figure 2 This is an enlarged schematic diagram of point A.

[0013] In the figure: 1 boring bar, 2 boring tool, 3 guide cylinder, 4 fixed plate, 5 control cylinder, 6 pointer, 7 fixing bolt, 8 fixed rubber block, 9 extrusion block, 10 control plate, 11 connecting plate, 12 connecting spring, 13 clamping groove, 14 pressure sensing head, 15 rotating plate, 16 connecting wheel, 17 return spring, 18 rotating groove. DETAILED DESCRIPTION

[0014] In order to deepen the understanding and recognition of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described and introduced in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the embodiments in any form. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0015] See also Figure 1-2The present invention provides a technical solution: a boring machine accessory that can improve the safety of cylinder liner production, including a boring bar 1, a boring tool 2 is provided at the top of the boring bar 1, a guide cylinder 3 is provided in the middle of the boring bar 1, a fixing plate 4 is fixedly connected to the outer wall of the guide cylinder 3, a control cylinder 5 is provided on the outer side of the guide cylinder 3, a rotating groove 18 is provided on the outer wall of the guide cylinder 3, a plurality of rotating plates 15 are hinged on the inner wall of the guide cylinder 3, the top end of the rotating plate 15 is rotatably connected to a connecting wheel 16, the connecting wheel 16 abuts against the side wall of the boring bar 1, the rotating plate 15 is tilted, a return spring 17 is fixedly connected between the side end of the rotating plate 15 and the inner wall of the guide cylinder 3, the middle of the guide cylinder 3 is slidably connected to a control plate 10, the upper end of the control plate 10 is fixedly connected to a connecting plate 11, a plurality of extrusion blocks 9 are fixedly connected to the inner wall of the control cylinder 5, the middle of the control cylinder 5 is threadedly connected to a fixing bolt 7, both ends of the fixing bolt 7 pass through the control cylinder 5, and the lower end of the fixing bolt 7 is fixedly connected to a fixing rubber block 8.

[0016] The rotating groove 18 is arranged around the guide cylinder 3. The cross-section of the rotating groove 18 is a T-shaped structure. The inner walls of both ends of the control cylinder 5 are rotatably connected to the rotating groove 18. The control cylinder 5 rotates around the rotating groove 18, thereby changing the angle of the control cylinder 5 and driving the extrusion block 9 to change its position.

[0017] The control plate 10 is a T-shaped structure. Both ends of the control plate 10 pass through the guide cylinder 3. A connecting spring 12 is fixedly connected between the control plate 10 and the outer wall of the guide cylinder 3. The extrusion block 9 corresponds to the control plate 10 one by one. The side end of the extrusion block 9 is an arc structure. The upper end of the connecting plate 11 rests on the side end of the extrusion block 9. The lower end of the control plate 10 is provided with a clamping groove 13. The rotating plate 15 is clamped in the clamping groove 13. The upper inner wall of the clamping groove 13 is fixedly connected with a pressure sensing head 14. When the control cylinder 5 rotates, the extrusion block 9 moves to squeeze the connecting plate 11, thereby changing the position of the lower end of the control plate 10 and the position of the pressure sensing head 14. When the vibration amplitude of the boring bar 1 exceeds the warning amplitude, the pressure sensing head 14 will be squeezed. The vibration amplitude of the boring bar 1 can be controlled according to the material and elongation distance of the boring bar 1, and the position of the pressure sensing head 14 can be changed to adapt to different situations.

[0018] A scale is provided on the right side wall of the control cylinder 5 , and a pointer 6 is fixedly connected to the upper end of the guide cylinder 3 . When the control cylinder 5 is rotated, the moving distance of the extrusion block 9 can be measured through the pointer 6 and the scale.

[0019] When processing the cylinder liner, the boring tool 2 penetrates into the interior of the cylinder liner, the boring bar 1 moves inside the guide cylinder 3, and the connecting wheel 16 rests on the side wall of the boring bar 1. When the boring bar 1 vibrates, it will drive the connecting wheel 16 and the rotating plate 15 to move. When the vibration amplitude of the boring bar 1 exceeds the warning amplitude, the rotating plate 15 will squeeze the pressure sensing head 14, and the pressure sensing head 14 transmits the signal to control the boring machine to stop working. By rotating the control cylinder 5, the control cylinder 5 drives the extrusion block 9 to move, and the extrusion block 9 moves to squeeze the connecting plate 11, thereby changing the position of the lower end of the control plate 10, and then rotating the fixing bolt 7, the fixing rubber block 8 can limit and fix the position of the control cylinder 5.

[0020] Although the embodiments of the present invention have been shown and described, it should be emphasized that the above description is merely an introduction and description of the use of the embodiments of the present invention and does not limit the present invention in any form. It will be understood by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A boring machine accessory capable of improving the safety of cylinder liner production, comprising a boring bar (1), characterized in that: The top of the boring bar (1) is provided with a boring tool (2), the middle of the boring bar (1) is provided with a guide cylinder (3), the outer wall of the guide cylinder (3) is fixedly connected to a fixed plate (4), the outer side of the guide cylinder (3) is provided with a control cylinder (5), the outer side wall of the guide cylinder (3) is provided with a rotating groove (18), the inner wall of the guide cylinder (3) is hinged with a plurality of rotating plates (15), the top of the rotating plate (15) is rotatably connected to a connecting wheel (16), the connecting wheel (16) abuts against the side wall of the boring bar (1), and the rotating plate (15) is tilted. The guide cylinder (3) is arranged obliquely, and a return spring (17) is fixedly connected between the side end of the rotating plate (15) and the inner wall of the guide cylinder (3). The middle of the guide cylinder (3) is slidably connected to the control plate (10), and the upper end of the control plate (10) is fixedly connected to the connecting plate (11). A plurality of extrusion blocks (9) are fixedly connected to the inner wall of the control cylinder (5). The middle of the control cylinder (5) is threadedly connected to a fixing bolt (7), both ends of the fixing bolt (7) pass through the control cylinder (5), and the lower end of the fixing bolt (7) is fixedly connected to a fixing rubber block (8).

2. The boring machine accessory capable of improving the safety of cylinder liner production according to claim 1, characterized in that: The rotating groove (18) is arranged around the guide cylinder (3), and the cross section of the rotating groove (18) is a T-shaped structure. The inner walls at both ends of the control cylinder (5) are rotatably connected to the rotating groove (18).

3. The boring machine accessory capable of improving the safety of cylinder liner production according to claim 1, characterized in that: The control plate (10) is a T-shaped structure, with both ends of the control plate (10) passing through the guide cylinder (3), and a connecting spring (12) is fixedly connected between the control plate (10) and the outer side wall of the guide cylinder (3).

4. The boring machine accessory capable of improving the safety of cylinder liner production according to claim 1, characterized in that: The extrusion block (9) and the control plate (10) correspond one to one, the side end of the extrusion block (9) is an arc-shaped structure, and the upper end of the connecting plate (11) abuts against the side end of the extrusion block (9).

5. The boring machine accessory capable of improving the safety of cylinder liner production according to claim 1, characterized in that: The lower end of the control plate (10) is provided with a clamping groove (13), the rotating plate (15) is clamped in the clamping groove (13), and the upper inner wall of the clamping groove (13) is fixedly connected with a pressure sensing head (14).

6. The boring machine accessory capable of improving the safety of cylinder liner production according to claim 1, characterized in that: A scale is provided on the right side wall of the control cylinder (5), and a pointer (6) is fixedly connected to the upper end of the guide cylinder (3).