Rotatable welding jig

By designing the clamping and rotating components of rotatable welding fixtures, the existing welding fixtures are solved, and the automatic clamping and rotation functions are realized, which simplifies the operating steps and reduces the labor intensity of staff.

CN223289269UActive Publication Date: 2025-09-02江西晟鸿智能装备有限公司
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Patent Information

Application Number
CN202422732625.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-02
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During the use of existing welding fixtures, the large number of ply plates leads to cumbersome operation steps, and staff need to frequently adjust the position to ensure the stability of the welded parts, which increases the workload.

Method used

A rotatable welding fixture is designed to realize automatic adjustment of the clamping plate and rotation of the carrier plate by combining the clamping assembly and the rotating assembly, simplifying the operation steps and reducing the amount of movement of the staff.

Benefits of technology

The clamping assembly realizes automatic clamping and loosening of the clamping plate by rotating the rotating rod. The rotating assembly realizes rotation of the carrier plate by rotating the screw, simplifying the operation steps, reducing the workload of the staff and improving the practicality of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotatable welding jig, and relates to the technical field of machine manufacturing. The clamping device comprises a carrier plate, a guide groove is formed in the side wall of the carrier plate, a clamping assembly arranged on the carrier plate comprises a clamping plate and a placement plate, the upper end of a connecting shaft rotationally connected to the placement plate is rotationally connected with the lower surface of the carrier plate, and a screw is in threaded connection with a rotating rod connected to the peripheral side wall of the connecting shaft in a sleeving mode. The free end of a connecting rope wound on the peripheral side wall of the rotating rod is connected with a lug block, and a guide block connected with the lower surface of the clamping plate is slidably connected with the guide groove. A rotating assembly is arranged on the lower surface of the placement plate. According to the welding jig, the clamping assembly is arranged, the operation step of limiting the position of the welding piece is effectively simplified, the workload of workers is reduced, the rotating assembly is arranged, the orientation of the welding piece can be conveniently adjusted in a rotating mode, the workers can conveniently conduct welding machining on different positions of the welding piece at the same position, and the practicability of the welding jig is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical manufacturing, in particular to a rotatable welding jig. Background Art

[0002] Mechanical manufacturing refers to the production of power machinery, lifting and transportation machinery, chemical machinery, textile machinery, machine tools, tools, instruments, meters and other mechanical equipment, such as hardware, plastic parts and electronic boards;

[0003] During the manufacturing process of electronic boards, external welding equipment is required to weld the solder legs of electronic components to the electronic boards. To improve the stability when welding the electronic boards and electronic components, workers confine the electronic boards to welding jigs. The components of the welding jigs include: clamping components, base plates, supports, and bolts.

[0004] However, it still has the following disadvantages in actual use:

[0005] 1. In the use of existing welding jigs, the position of the welded parts on the carrier plate is limited by adjusting the positions of two or more clamping plates and locking the positions of the clamping plates by rotating bolts, which effectively prevents the welded parts from shifting during the welding process and makes it more convenient for workers to operate external welding equipment to weld the welded parts. However, due to the large number of clamping plates and the independent existence of the clamping plates, the workers need to adjust the positions of the clamping plates one by one, which makes the operation steps cumbersome and increases the workload of the workers.

[0006] 2. During use, the existing welding jig is locked to the mounting surface by bolts to prevent the existing welding jig from shaking during use. This improves the stability of the existing welding jig during operation and is beneficial to the welding process of the welded parts. However, it requires the workers to move their positions and perform welding processes on different positions of the welded parts, which increases the amount of movement of the workers and reduces the practicality of the existing welding jig.

[0007] To this end, we provide a rotatable welding fixture to solve the above problems. Utility Model Content

[0008] The purpose of the utility model is to provide a rotatable welding jig, which solves the problems of complicated operation steps for limiting the position of welding parts and low practicality of existing welding jigs by providing a clamping component and a rotating component.

[0009] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0010] The utility model relates to a rotatable welding jig, which comprises a carrier plate. A guide groove is formed on the side wall of the carrier plate. The clamping component arranged on the carrier plate comprises a clamping plate and a placement plate. The upper end of a connecting shaft rotatably connected to the placement plate is rotatably connected to the lower surface of the carrier plate. A screw is threadedly connected to a rotating rod sleeved on the peripheral side wall of the connecting shaft. The free end of a connecting rope wound around the peripheral side wall of the rotating rod is connected to an ear block. A guide block connected to the lower surface of the clamping plate is slidably connected to the guide groove. The end of a spring connected to the side wall of the guide block is connected to a limit seat, and the limit seat is locked to the side wall of the carrier plate by a screw. The ear block is connected to the lower surface of the guide block. A rotating component is arranged on the lower surface of the placement plate. A circular gear in the rotating component is connected to the middle of the lower surface of the placement plate. An interference fit damping bearing is arranged on the side wall of a toothed plate meshed with the outside of the circular gear. An installation frame arranged on the side of the toothed plate is connected to the lower surface of the placement plate. A screw rod threadedly connected to the side wall of the installation frame is rotatably connected to the damping bearing.

[0011] The utility model is further arranged such that support blocks connected to the peripheral side wall of the placement plate are connected to the side wall of the carrier plate, and the number of the support blocks is four.

[0012] The utility model is further arranged such that sliding blocks are symmetrically and fixedly connected to the lower surface of the clamping plate, sliding grooves are symmetrically formed on the carrier plate, and the sliding blocks are slidably connected to the sliding grooves.

[0013] The utility model is further arranged such that there are two guide blocks, the number of the guide blocks is equal to the number of the guide grooves, and both the guide blocks and the guide grooves are in a middle shape.

[0014] The utility model is further arranged such that a guide rail is formed on the inner side wall of the installation frame, and a sliding rod fixedly connected to the side wall of the toothed plate is slidably connected to the guide rail.

[0015] The utility model is further arranged such that the installation frame is in a U shape, and both the sliding rod and the guide rail are in a T shape.

[0016] The utility model is further arranged such that an installation component is arranged below the circular gear. A substrate in the installation component is arranged below the circular gear. Supports are connected to the four corners of the lower surface of the substrate, and bolts are threadedly connected to the supports in an annular array.

[0017] The utility model is further arranged such that a convex rod is rotatably connected to the inside of an interference fit damping bearing on the substrate, the convex rod is connected to the middle of the lower surface of the circular gear, and the outer diameter of the circular gear is two-thirds of the outer diameter of the placement plate.

[0018] The utility model has the following beneficial effects:

[0019] 1. The utility model realizes the winding and unwinding of the connecting rope by setting a clamping assembly, rotating the rotating rod, and rotating the connecting shaft. When the connecting rope is wound, the two clamps clamp the welding parts on the carrier plate. When the connecting rope is unwound, the two clamps release the welding parts. There is no need to limit the position of the two clamps in turn, which effectively simplifies the operation steps and reduces the workload of the staff.

[0020] 2. The utility model sets a rotating component, rotates the screw, and the tooth plate moves with the movement of the screw, driving the circular gear to rotate, the placement plate to rotate, and the carrier plate to rotate, so that the welding part on the carrier plate rotates. There is no need for the staff to move their positions to perform welding processing on different positions of the welding part, which reduces the amount of exercise for the staff and improves the practicality of the rotatable welding fixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments.

[0022] Figure 1 It is a three-dimensional schematic diagram of a rotatable welding jig;

[0023] Figure 2 is an exploded schematic diagram of the carrier plate and the clamping assembly;

[0024] Figure 3 It is a schematic diagram of the connection between the placement plate and the rotating assembly;

[0025] Figure 4 for Figure 3 A schematic diagram of the structure at center A;

[0026] Figure 5 This is a schematic diagram of the exploded view of the circular gear and base plate.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1-carrier plate, 101-guide groove, 102-slide groove, 2-clamping assembly, 201-clamping plate, 201a-limiting seat, 201b-guide block, 201c-spring, 201d-slider, 202-placement plate, 202a-support block, 203-rotating rod, 203a-screw, 203b-connecting rope, 203c-connecting shaft, 203d-ear block, 3-placement assembly, 301-base plate, 302-support, 302a-bolt, 4-rotation assembly, 401-placement frame, 401a-guide rail, 402-tooth plate, 402a-damping bearing, 402b-slide rod, 403-screw, 404-circular gear, 404a-convex rod. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1

[0031] See also Figure 1 and Figure 2 The present invention is a rotatable welding jig, comprising a carrier plate 1, on which a clamping assembly 2 is provided. The clamping assembly 2 comprises a clamping plate 201, a guide block 201b, a spring 201c, a placement plate 202, a rotating rod 203, a screw 203a, a connecting rope 203b, a connecting shaft 203c and an ear block 203d. By rotating the rotating rod 203, the connecting shaft 203c rotates to retract and unwind the connecting rope 203b, thereby adjusting the distance between the two clamping plates 201, clamping or loosening the weldment on the carrier plate 1, simplifying the operation steps and reducing the workload of the staff.

[0032] Specifically, the placement plate 202 is arranged below the carrier plate 1, and the placement plate 202 is rotatably connected to a connecting shaft 203c, and the upper end of the connecting shaft 203c is rotatably connected to the lower surface of the carrier plate 1, and the peripheral side wall of the placement plate 202 is connected to a support block 202a, and the support block 202a is connected to the side wall of the carrier plate 1, and the rotating rod 203 is sleeved on the peripheral side wall of the connecting shaft 203c. The rotating rod 203 is threaded with a screw 203a, and the connecting rope 203b is wound around the peripheral side wall of the connecting shaft 203c. The free end of the connecting rope 203b is connected to the ear block 203d, and the carrier plate 1 A guide groove 101 is provided on the side wall, and a guide block 201b is slidably connected inside the guide groove 101. A spring 201c is connected to the side wall of the guide block 201b. The end of the spring 201c is connected to the limit seat 201a, and the limit seat 201a is locked to the side wall of the carrier plate 1 by a screw 203a. The clamping plate 201 is connected to the guide block 201b, and the ear block 203d is connected to the lower surface of the guide block 201b. The lower surface of the clamping plate 201 is connected to the slider 201d. The carrier plate 1 is symmetrically provided with a slide groove 102, and the slider 201d is slidably connected to the slide groove 102;

[0033] Furthermore, the four support blocks 202a are arranged in a circular array, two connecting ropes 203b are provided, the two ear blocks 203d are symmetrically arranged, the two guide grooves 101 are symmetrically arranged, and the guide grooves 101 are in a Chinese character shape, the two guide blocks 201b are symmetrically arranged, and the guide blocks 201b are in a Chinese character shape, the two splints 201 are symmetrically arranged, the sliders 201d are T-shaped, and there are four sliders 201d, and the two slide grooves 102 are symmetrically opened, and the slide grooves 102 are T-shaped;

[0034] The operation process of this embodiment is as follows: the staff places the workpiece to be welded on the carrier plate 1, rotates the rotating rod 203 clockwise, the connecting shaft 203c rotates clockwise, and the connecting shaft 203c reels the connecting rope 203b clockwise, the two ear blocks 203d move toward each other, the two guide blocks 201b move toward each other, the two clamping plates 201 move toward each other, and the spring 201c stretches until the two clamping plates 201 clamp the weldment, and then controls the external welding equipment to weld the weldment on the carrier plate 1; conversely, when the rotating rod 203 is rotated counterclockwise, the connecting shaft 203c unwinds the connecting rope 203b, the stretched spring 201c gradually shrinks to its original state, the two clamping plates 201 move back to back, loosening the weldment, until the clamping plates 201 move to their original positions, and the weldment is removed.

[0035] Example 2

[0036] See also Figure 1 、 Figure 3 and Figure 4 On the basis of the first embodiment, a rotating assembly 4 is provided. The rotating assembly 4 includes a mounting frame 401, a tooth plate 402, a screw 403 and a circular gear 404. By rotating the screw 403, the circular gear 404 rotates, and the weldment on the carrier plate 1 rotates, which facilitates the workers to perform welding processing on different positions of the weldment in the same orientation, thereby improving practicality.

[0037] Specifically, the circular gear 404 is connected to the middle part of the lower surface of the placement plate 202, and a protruding rod 404a is fixed to the middle part of the lower surface of the circular gear 404. The placement frame 401 is connected to the lower surface of the placement plate 202. The screw 403 is threadedly connected to the side wall of the placement frame 401. The outer side of the circular gear 404 is meshedly connected to the toothed plate 402. The side wall of the toothed plate 402 is interference-connected with a damping bearing 402a, and the end of the screw 403 is rotatably connected to the damping bearing 402a. A sliding rod 402b is fixed to the side wall of the toothed plate 402. A guide rail 401a is provided on the inner side wall of the placement frame 401. The sliding rod 402b is slidably connected to the guide rail 401a.

[0038] Furthermore, the mounting frame 401 is U-shaped, and the length of the screw 403 is equal to half of the inner length of the mounting frame 401, the slide bar 402b is T-shaped, and the guide rail 401a is T-shaped;

[0039] The operation process of this embodiment is as follows: the staff rotates the screw 403 clockwise, the slide bar 402b moves along the guide rail 401a, the screw 403 moves away from the circular gear 404, the gear plate 402 moves with the movement of the screw 403, the circular gear 404 rotates, the placement plate 202 rotates, and the carrier plate 1 rotates clockwise; conversely, when the screw 403 is rotated counterclockwise, the screw 403 approaches the circular gear 404, and the carrier plate 1 rotates counterclockwise.

[0040] Example 3

[0041] See also Figure 1 and Figure 5 On the basis of the first and second embodiments, a placement assembly 3 is provided. The placement assembly 3 includes a base plate 301, a support 302, and a bolt 302a. By rotating the bolt 302a, the placement assembly 3 is locked on the placement surface to complete the placement of the rotatable welding jig.

[0042] Specifically, the base plate 301 is disposed below the circular gear 404. A damping bearing 402a is interference-connected on the base plate 301. The protruding rod 404a is rotatably connected to the damping bearing 402a. The support 302 is connected to the corner of the lower surface of the base plate 301. The bolt 302a is threadedly connected to the support 302.

[0043] Furthermore, the four supports 302 are arranged in a rectangular array, and the supports 302 are T-shaped. Four groups of bolts 302a are provided, and each group of bolts 302a is provided with three bolts, and each group of bolts 302a is arranged in a circular array;

[0044] The operation process of this embodiment is: place the support 302 steadily on the placement surface, rotate the bolt 302a counterclockwise until the bolt 302a locks the support 302 on the placement surface, and locks the rotatable welding jig on the placement surface; otherwise, remove the rotatable welding jig from the placement surface.

[0045] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A rotatable welding jig, comprising a carrier plate (1), wherein a guide groove (101) is provided on a side wall of the carrier plate (1), characterized in that: The clamping component (2) provided on the carrier plate (1) includes a clamping plate (201) and a mounting plate (202). The upper end of the connecting shaft (203c) rotatably connected to the mounting plate (202) is rotatably connected to the lower surface of the carrier plate (1). A screw (203a) is threadedly connected to a rotating rod (203) sleeved on the peripheral side wall of the connecting shaft (203c). The free end of a connecting rope (203b) wound around the peripheral side wall of the rotating rod (203) is connected to an ear block (203d). A guide block (201b) connected to the lower surface of the clamping plate (201) is slidably connected to a guide groove (101). The end of a spring (201c) connected to the side wall of the guide block (201b) is connected to a limit seat (201a). The limit seat (201a) is locked to the side wall of the carrier plate (1) by a screw (203a). The ear block (203d) is connected to the lower surface of the guide block (201b). A rotating component (4) is provided on the lower surface of the mounting plate (202). A circular gear (404) in the rotating component (4) is connected to the middle of the lower surface of the mounting plate (202). An interference-fit damping bearing (402a) is connected to the side wall of a toothed plate (402) meshed with the outside of the circular gear (404). A mounting bracket (401) provided on the side of the toothed plate (402) is connected to the lower surface of the mounting plate (202). A screw rod (403) threadedly connected to the side wall of the mounting bracket (401) is rotatably connected to the damping bearing (402a).

2. The rotatable welding jig according to claim 1, characterized in that: Support blocks (202a) connected to the peripheral side wall of the mounting plate (202) are connected to the side wall of the carrier plate (1). The number of the support blocks (202a) is four.

3. The rotatable welding jig according to claim 1, characterized in that: Sliders (201d) are symmetrically and fixedly connected to the lower surface of the clamping plate (201). Sliding grooves (102) are symmetrically formed on the carrier plate (1). The sliders (201d) are slidably connected to the sliding grooves (102).

4. The rotatable welding jig according to claim 1, characterized in that: There are two guide blocks (201b). The number of the guide blocks (201b) is equal to the number of the guide grooves (101). Both the guide blocks (201b) and the guide grooves (101) are in a middle shape.

5. The rotatable welding jig according to claim 1, characterized in that: A guide rail (401a) is formed on the inner side wall of the mounting bracket (401). A sliding rod (402b) fixedly connected to the side wall of the toothed plate (402) is slidably connected to the guide rail (401a).

6. The rotatable welding jig according to claim 5, characterized in that: The mounting bracket (401) is in a U shape. Both the sliding rod (402b) and the guide rail (401a) are in a T shape.

7. The rotatable welding jig according to claim 1, characterized in that: An installation component (3) is provided below the circular gear (404). A substrate (301) in the installation component (3) is arranged below the circular gear (404). Four corner positions on the lower surface of the substrate (301) are respectively connected with supports (302). Bolts (302a) are threadedly connected to the supports (302) in an annular array.

8. The rotatable welding jig according to claim 7, characterized in that: The damping bearing (402a) with interference fit on the base plate (301) is internally rotatably connected with a protruding rod (404a), which is connected to the middle of the lower surface of a circular gear (404). The outer diameter of the circular gear (404) is two-thirds of the outer diameter of the placement plate (202).