Assembly tool for high-heat-density machine room air conditioner

Abstract

The utility model discloses an assembly tool for a high-heat-density machine room air conditioner. The assembly tool comprises a tool base assembly, a tool supporting assembly, a tool stand column assembly and a plurality of hinges. According to the assembling tool, assembling of the high-heat-density machine room air conditioner can be completed in the vertical direction, assembling is conducted in the vertical direction, no shielding exists when the two sides are fastened, and operation is convenient; the whole assembly tool is simple in part, easy to machine, low in cost and simple and easy to assemble, the manufacturing process of the high-heat-density machine room air conditioner is more convenient, safer and more reliable, meanwhile, the air conditioner assembled through the tool better conforms to 6S production, the problem that semi-finished products are placed at will is solved, the space of a manufacturing site is saved, and the production efficiency is improved. And the utilization rate of an assembly workshop is higher.

Description

Technical Field

[0001] The utility model relates to the technical field of computer room air conditioner installation, in particular to an assembly tool for a high-heat-density computer room air conditioner. Background Art

[0002] With the development and growth of data centers, the heat generated by single cabinets in the computer room is getting higher and higher. At present, in order to solve the heat dissipation needs of high-heat-density computer rooms, there is a strong demand for high-heat-density computer room air conditioners. Among them, backplane air conditioners are used in many scenarios. Because they are directly installed on the computer room cabinets, close to the heat source, they can directly solve local hot spots and occupy a small area. Therefore, this type of high-heat-density computer room air conditioner is widely used. However, due to the small size of this air conditioner, it is not easy to complete the installation without the help of tools.

[0003] Therefore, it is necessary to develop an assembly tool for a high heat density computer room air conditioner to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to design an assembly tool for a high heat density computer room air conditioner in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] Assembly tooling for high heat density computer room air conditioners, including:

[0007] Tooling base assembly; the tooling base assembly is installed horizontally;

[0008] The tooling support assembly is tilted, and the lower end of the tooling support assembly is connected to the first end of the tooling base assembly;

[0009] The tooling column assembly is vertically arranged and formed into a U shape; the lower end opening of the tooling column assembly is connected to the tooling base assembly, and the connection is close to the second end of the tooling base assembly; the upper end of the tooling support assembly is connected to the tooling column assembly, and the connection is close to the upper end of the tooling column assembly;

[0010] a plurality of hinges; a first end of the plurality of hinges is mounted on the tooling column assembly, a side of the air conditioning frame is abutted against a side of the tooling column assembly, and a second end of the plurality of hinges is connected to the air conditioning frame.

[0011] The beneficial effects of the present invention are:

[0012] The assembly tool of the present application can complete the assembly of the high heat density computer room air conditioner in the vertical direction. When assembled in the vertical direction, there is no obstruction when tightening on both sides, which is convenient for operation; and the entire assembly tool has simple parts, easy processing, low cost, and simple and easy assembly, making the manufacturing process of the high heat density computer room air conditioner more convenient, safe and reliable. At the same time, the air conditioner assembled with the help of this tool is more in line with 6S production, avoids the problem of random placement of semi-finished products, saves manufacturing site space, and makes the assembly workshop utilization rate higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of this application;

[0014] Figure 2 This is a schematic diagram of the structure of the tooling base assembly in this application;

[0015] Figure 3 It is a structural schematic diagram of the tooling column assembly in the utility model.

[0016] Figure 4 This is a structural diagram of the tooling support assembly of the utility model.

[0017] Figure 5 This is a schematic diagram of the assembly of the air conditioner and tooling of the utility model Figure 1 .

[0018] Figure 6 This is a schematic diagram of the assembly of the air conditioner and tooling of the utility model Figure 2 .

[0019] The main corresponding reference numerals in the accompanying drawings are as follows:

[0020] 1. Tooling base assembly; 1-1. First short rod; 1-2. First long rod; 1-3. Frame connector; 2. Tooling column assembly; 2-1. Second long rod; 2-2. Left column; 2-3. Right column; 2-4. Connecting plate; 2-5. Second short rod; 3. Tooling support assembly; 3-1. Upper fixing plate; 3-2. Lower fixing plate; 3-3. Third short rod; 3-4. Third long rod; 4. Reinforcement plate; 5. Angle piece; 6. M5 cross-slot pan head self-extruding screw; 7. Hinge; 8. Air conditioner frame; 9. Air conditioner evaporator; 10. Air conditioner front door assembly. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the embodiments of the present invention. It should be understood that the described embodiments are only a portion of the embodiments of the present invention, not all of them. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.

[0022] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0023] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0024] In the description of the present utility model, it should be understood that the terms "upper", "lower", "inside", "outside", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the utility model product is usually placed when in use, or are directions or positional relationships commonly understood by those skilled in the art. These directions or positional relationships are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present utility model.

[0025] Furthermore, the terms “first”, “second”, etc. are merely used for distinguishing descriptions and should not be understood as indicating or implying relative importance.

[0026] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, terms such as "disposed" and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0027] The specific implementation of the present invention is described in detail below with reference to the accompanying drawings.

[0028] like Figure 1-6 As shown in the figure, the assembly tooling for high heat density computer room air conditioners includes:

[0029] Tool base assembly 1; the tool base assembly 1 is installed horizontally;

[0030] Tool support assembly 3; the tool support assembly 3 is tilted, and the lower end of the tool support assembly 3 is connected to the first end of the tool base assembly 1;

[0031] The tooling column assembly 2 is vertically arranged and formed into a U shape; the lower end opening of the tooling column assembly 2 is connected to the tooling base assembly 1, and the connection is close to the second end of the tooling base assembly 1; the upper end of the tooling support assembly 3 is connected to the tooling column assembly 2, and the connection is close to the upper end of the tooling column assembly 2;

[0032] Multiple hinges 7; the first ends of the multiple hinges 7 are installed on the tooling column assembly 2, one side of the air conditioning frame 8 is abutted against one side of the tooling column assembly 2, and the second ends of the multiple hinges 7 are connected to the air conditioning frame 8.

[0033] like Figure 2 As shown, in some embodiments, the tooling base assembly 1 includes two first short rods 1-1 and two first long rods 1-2. The two first short rods 1-1 are parallel to each other, the two first long rods 1-2 are parallel to each other, the first short rod 1-1 and the first long rod 1-2 are perpendicular, and the two ends of the first short rod 1-1 are respectively connected to the two first long rods 1-2. One first short rod 1-1 is arranged near the first end of the first long rod 1-2, and the other first short rod 1-1 is arranged near the second end of the first long rod 1-2.

[0034] like Figure 3 As shown, in some embodiments, the tooling column assembly 2 includes two second long rods 2-1, a left column 2-2, a right column 2-3, and a second short rod 2-5. The two second long rods 2-1, the left column 2-2, and the right column 2-3 are arranged in parallel. The second short rod 2-5 is perpendicular to the two second long rods 2-1, the left column 2-2, and the right column 2-3 respectively. The left column 2-2 and the right column 2-3 are respectively mounted on the inner sides of the two second long rods 2-1. The first end of the second short rod 2-5 is connected to one end of one second long rod 2-1 and one end of the left column 2-2. The second end of the second short rod 2-5 is connected to one end of the other second long rod 2-1 and one end of the right column 2-3. The second long rod 2-1 is connected to the first long rod 1-2. A plurality of hinges 7 are evenly divided into two groups and mounted on the two second long rods 2-1 respectively.

[0035] like Figure 4 As shown, in some embodiments, the tooling support assembly 3 includes two upper fixed plates 3-1, two lower fixed plates 3-2, two third short rods 3-3, and two third long rods 3-4. The first ends of the two upper fixed plates 3-1 are respectively installed on the upper ends of the two third long rods 3-4, the first ends of the two lower fixed plates 3-2 are respectively installed on the lower ends of the two third long rods 3-4, the second ends of the two upper fixed plates 3-1 are respectively connected to the two second long rods 2-1, and the second ends of the two lower fixed plates 3-2 are respectively connected to the two first long rods 1-2.

[0036] like Figure 1 and 2As shown in Figures 4 and 5, in some embodiments, the assembly tool also includes multiple angle pieces 5 and multiple frame connectors 1-3. The multiple frame connectors 1-3 are respectively installed at the corners of the connection between the first short rod 1-1 and the first long rod 1-2 and the corners of the connection between the third short rod 3-3 and the third long rod 3-4. The multiple angle pieces 5 are respectively installed at the corners of the connection between the second long rod 2-1 and the first long rod 1-2.

[0037] like Figure 1 As shown, in some embodiments, the assembly tool further includes two reinforcement plates 4, which are arranged at an angle, with the lower ends of the reinforcement plates 4 connected to the first long rod 1-2 and the upper ends of the reinforcement plates 4 connected to the second long rod 2-1. The reinforcement plates 4 are arranged below the tool support assembly 3.

[0038] like Figure 3 As shown, in some embodiments, the tooling column assembly 2 further includes two connecting plates 2-4, and the first end of the second short rod 2-5 and the left column 2-2 are limited and reinforced by the connecting plates 2-4.

[0039] like Figure 1 As shown, in some embodiments, except for the left column 2-2, the right column 2-3 and the reinforcing plate 4, the remaining components are uniformly provided with multiple screw holes along their lengths, and the connection between the components is achieved by M5 cross-slot pan head self-squeezing screws 6. The components are connected by M5 cross-slot pan head self-squeezing screws, which facilitates assembly.

[0040] The assembly method of the assembly tool of the present application is to first pre-connect the tool base assembly 1, then connect the pre-assembled tool column assembly 2 to the tool base assembly 1 through four angle pieces 5, and then connect one end of the assembled tool support assembly 3 to the tool base assembly 1 and the other end to the tool column assembly 2. All connections use M5 cross-slot pan head self-extruding screws 6.

[0041] The application of assembly tooling in the air conditioning assembly process of a high heat density computer room is as follows: First, connect the hinge 7 to the tooling column assembly 2, assemble the air conditioning frame 8 and the tooling column assembly 2 into place through the hinge 7, and at the same time completely lock the air conditioning frame 8 and the tooling column assembly 2 into place through fasteners (the fasteners are M6 cross-slot countersunk screws). At this point, the air conditioning main frame is completely fixed, and the next air conditioning assembly procedure can be carried out. Install the air conditioning evaporator 9 on the air conditioning frame 8, then connect the air conditioning front door assembly 10 to the air conditioning frame 8, and then install the other parts of the air conditioning in place. Finally, the air conditioning pipe welding, electrical wiring operations and other processes can be carried out. After the air conditioning is fully assembled, a functional test is carried out. After the inspection is completed, the entire air conditioning equipment completes the manufacturing link. After the hinge 7 and the tooling column assembly 2 are loosened, the air conditioning packaging, transportation and other work processes can be carried out.

[0042] All parts of the assembly tooling are made of 2.0mm cold-rolled steel plates, and after plastic spraying, they have strong corrosion resistance and wear resistance. In addition, they use non-toxic and odorless plastic powder, which will not produce harmful substances or pollution.

[0043] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. Assembly tooling for high heat density computer room air conditioner, characterized in that: include: Tooling base assembly; The tooling base assembly is installed horizontally; Tooling support assembly; The tooling support assembly is tilted, and the lower end of the tooling support assembly is connected to the first end of the tooling base assembly; The tooling column assembly is vertically arranged and formed into a U shape; the lower end opening of the tooling column assembly is connected to the tooling base assembly, and the connection is close to the second end of the tooling base assembly; the upper end of the tooling support assembly is connected to the tooling column assembly, and the connection is close to the upper end of the tooling column assembly; a plurality of hinges; a first end of the plurality of hinges is mounted on the tooling column assembly, a side of the air conditioning frame is abutted against a side of the tooling column assembly, and a second end of the plurality of hinges is connected to the air conditioning frame.

2. The assembly tool for the high heat density computer room air conditioner according to claim 1, characterized in that: The tooling base assembly includes two first short rods and two first long rods. The two first short rods are parallel to each other, the two first long rods are parallel to each other, the first short rods are perpendicular to the first long rods, and the two ends of the first short rods are respectively connected to the two first long rods. One first short rod is arranged close to the first end of the first long rod, and the other first short rod is arranged close to the second end of the first long rod.

3. The assembly tool for the high heat density computer room air conditioner according to claim 2, characterized in that: The tooling column assembly includes two second long rods, a left column, a right column, and a second short rod. The two second long rods, the left column, and the right column are arranged in parallel. The second short rod is perpendicular to the two second long rods, the left column, and the right column respectively. The left column and the right column are respectively installed on the inner sides of the two second long rods. The first end of the second short rod is connected to one end of a second long rod and one end of the left column. The second end of the second short rod is connected to one end of the other second long rod and one end of the right column. The second long rod is connected to the first long rod.

4. The assembly tool for the high heat density computer room air conditioner according to claim 3, characterized in that: The tooling support assembly includes two upper fixed plates, two lower fixed plates, two third short rods, and two third long rods. The first ends of the two upper fixed plates are respectively installed on the upper ends of the two third long rods, the first ends of the two lower fixed plates are respectively installed on the lower ends of the two third long rods, the second ends of the two upper fixed plates are respectively connected to the two second long rods, and the second ends of the two lower fixed plates are respectively connected to the two first long rods.

5. The assembly tool for the high heat density computer room air conditioner according to claim 4, characterized in that: The assembly tool also includes multiple angle pieces and multiple frame connecting pieces. The multiple frame connecting pieces are respectively installed at the corners of the connection between the first short rod and the first long rod and the corners of the connection between the third short rod and the third long rod. The multiple angle pieces are respectively installed at the corners of the connection between the second long rod and the first long rod.

6. The assembly tool for the high heat density computer room air conditioner according to claim 3, characterized in that: The assembly tool also includes two reinforcing plates, which are arranged obliquely, with the lower ends of the reinforcing plates connected to the first long rod and the upper ends of the reinforcing plates connected to the second long rod.

Images