Rubber raw material heating equipment
By introducing magnetic filters, guide plates, stirring mechanisms and scrapers into the rubber raw material heating equipment, the moisture and impurities problems before heating the raw material are solved, and an efficient and clean rubber heating process is achieved, which improves product quality and equipment service life.
Patent Information
- Application Number
- CN202422353167.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing rubber raw material heating equipment cannot dry the raw material before heating, resulting in excessive moisture content to produce gas, and contains fine metal impurities that affect product quality. The rubber is prone to stick to the inner wall of the device, causing waste of raw materials.
A rubber raw material heating equipment including a magnetic filter, a guide plate, agitator and a scraper is designed. The magnetic filter removes metal impurities, the guide plate drys raw materials, mixes the stirring mechanism evenly, and the scraper cleans the inner wall adhereds, and combines the heating element and shock absorption mechanism to improve the equipment efficiency and cleanliness.
Effectively remove metal impurities, reduce moisture content, ensure the purity and uniform mixing of raw materials, prevent adhesion, extend equipment life, and improve product quality and equipment stability.
Smart Images

Figure CN223290101U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of rubber processing, and in particular relates to a rubber raw material heating device. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is highly elastic at room temperature and can deform significantly under minimal external force, returning to its original shape upon removal. Early rubber was derived from the latex of plants such as rubber trees and rubber grass, processed into a material that is elastic, insulating, and impermeable to water and air. Rubber is widely used as an insulating material in cables. This process requires heating and melting the raw material to make it fluid. This melting process requires specialized heating equipment, which is then used for further processing.
[0003] The current rubber raw material heating equipment can meet basic usage requirements, but there are still some deficiencies and technical defects in actual use. For example, a rubber raw material melting and processing device disclosed in announcement number CN207838946U can effectively melt the rubber, but the raw material cannot be dried before heating and melting. The moisture content in the raw material is too high, and gas will be generated when heated, affecting the quality of the finished product. At the same time, if some small metal objects contained in the rubber raw material particles are not cleaned out in time, they will damage the equipment and affect the product quality. In addition, during the melting process, the rubber easily adheres to the inner wall of the device, and the device cannot clean the inner wall of the device in time, resulting in waste of raw materials.
[0004] Therefore, the above problems are issues that should be considered and solved in the process of rubber production. Utility Model Content
[0005] In view of the above problems, the purpose of the present invention is to provide a rubber raw material heating device to solve the problems raised in the above background technology.
[0006] The specific technical solution of the present utility model is as follows: The present utility model provides a rubber raw material heating device, comprising a feed box and a heating box connected to each other, wherein the feed box and the heating box are both provided with heating elements, the top of the feed box is provided with a feed inlet, the inside of the feed box is provided with a magnetic filter screen, and a plurality of guide plates arranged obliquely and staggered are provided below the magnetic filter screen, the heating box comprises an outer shell and an inner liner, a shock absorbing mechanism is provided between the outer shell and the inner liner, a stirring mechanism is provided inside the inner liner, the stirring mechanism comprises a stirring frame, the stirring frame comprises a main shaft and a mixing frame arranged around the outer periphery of the main shaft, a plurality of stirring rods are evenly arranged on the mixing frame, the main shaft is also provided with a scraper adapted to the shape of the inner wall of the heating box, a discharge port is provided at the bottom of the heating box, and a supporting mechanism is also provided at the bottom of the heating box.
[0007] A further improvement of the present invention is that the heating element comprises heating plates arranged on the inner walls of the feed box and the heating box, and a heating wire arranged inside the guide plate.
[0008] A further improvement of the present invention is that the shock absorbing mechanism is a buffer pad, the buffer pad is arc-shaped, and the interior of the buffer pad is filled with honeycomb-type butyl rubber particles.
[0009] A further improvement of the present invention is that: slide grooves are provided on the opposite side walls of the feed box, convex rails adapted to the slide grooves are provided on the sides of the magnetic filter, and a lifting rod is provided in the middle of the magnetic filter.
[0010] A further improvement of the present invention is that the stirring mechanism further comprises a driving motor for driving the main shaft to rotate.
[0011] A further improvement of the present invention is that: the support mechanism includes a plurality of support legs arranged at the bottom of the heating box, the bottom of the support legs is provided with a base, and the bottom of the base is provided with a shock-absorbing pad.
[0012] A further improvement of the present invention is that a polytetrafluoroethylene coating layer is provided on the inner walls of the feed box and the inner container.
[0013] A further improvement of the present invention is that a heat-insulating asbestos layer is further provided on the inner wall of the shell.
[0014] The beneficial effects of the present invention are as follows: 1. It has a simple structure. By providing a magnetic filter, the rubber raw material particles can be filtered out under the magnetic adsorption of the magnetic filter before heating to remove small metal objects that may be impurities in the rubber raw material particles, thereby improving the purity of the raw material and avoiding affecting the quality of the product; 2. The material is guided by a guide plate and a heating element is provided inside the guide plate, so that the rubber raw material particles are dried in the process of sliding from the guide plate, thereby avoiding the situation where the raw material produces a large amount of gas due to its own high moisture content during the heating process in the heating box; 3. By providing a mixing rack and arranging multiple stirring rods on the mixing rack, the mixing efficiency of the heated and melted rubber raw material is improved, the distribution of the rubber raw material components is more uniform, and the quality of the rubber raw material is guaranteed; 4. The scraper is provided, which drives the scraper to rotate synchronously with the rotation of the main shaft, and is used to scrape off the rubber raw material adhered to the inner wall of the heating box, thereby ensuring the cleanliness of the interior of the heating tank; 5. The provided shock-absorbing mechanism has shock-absorbing and buffering capabilities, thereby avoiding strong vibration of the device during operation, extending the service life of the device, and improving the practicality of the mixing device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the feed box in the utility model;
[0017] Figure 3 This is a schematic diagram of the heating box in the utility model;
[0018] Figure 4 This is a schematic diagram of the connection between the magnetic filter screen and the feed box in the utility model;
[0019] Among them, 1-feed box, 2-heating box, 3-magnetic filter, 4-chute, 5-convex rail, 6-lifting rod, 7-guide plate, 8-heating plate, 9-heating wire, 10-shell, 11-inner tank, 12-buffer pad, 13-spindle, 14-mixing frame, 15-stirring rod, 16-scraper, 17-drive motor, 18-discharge port, 19-support leg, 20-base, 21-shock-absorbing pad, 22-polytetrafluoroethylene coating layer, 23-insulating asbestos layer. DETAILED DESCRIPTION
[0020] In order to deepen the understanding of the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the scope of protection.
[0021] This embodiment provides a rubber raw material heating device, comprising a feed box 1 and a heating box 2 connected to each other, wherein heating elements are provided in both the feed box 1 and the heating box 2. The feed box 1 has an inlet at the top, a magnetic filter 3 is provided inside the feed box 1, and chutes 4 are provided on the opposite side walls of the feed box 1. The sides of the magnetic filter 3 are provided with raised rails 5 adapted to the chutes 4. A lifting rod 6 is provided in the middle of the magnetic filter 3 to facilitate filter replacement. A plurality of guide plates 7 are provided below the magnetic filter 3, arranged in an oblique and staggered manner. The heating elements include heating plates 8 provided on the inner walls of the feed box 1 and the heating box 1, and heating wires 9 provided inside the guide plates 7.
[0022] The heating box 2 includes an outer shell 10 and an inner shell 11. A shock-absorbing mechanism is provided between the outer shell 10 and the inner shell 11. The shock-absorbing mechanism is a buffer pad 12. The buffer pad 12 is arc-shaped and filled with honeycomb butyl rubber particles. A stirring mechanism is provided inside the inner tank 11, and the stirring mechanism includes a stirring frame, which includes a main shaft 13 and a mixing frame 14 arranged around the outer periphery of the main shaft 13, and a plurality of stirring rods 15 are evenly arranged on the mixing frame 14. The main shaft 13 is also provided with a scraper 16 adapted to the shape of the inner wall of the heating box 2, and a driving motor 17 for driving the main shaft 13 to rotate is provided on the top of the heating box 2, and a discharge port 18 is provided at the bottom of the heating box 2, and a valve is provided at the discharge port 18. A supporting mechanism is also provided at the bottom of the heating box 2, and the supporting mechanism includes a plurality of supporting legs 19 arranged at the bottom of the heating box 2, and a base 20 is provided at the bottom of the supporting legs 19, and a shock-absorbing pad 21 is provided at the bottom of the base 20 to buffer the vibration generated during the operation of the buffer equipment, so that the operation of the equipment is more stable. The inner walls of the feed box 1 and the inner liner 11 are both provided with a polytetrafluoroethylene coating layer 22, so that the inner walls of the feed box 1 and the inner liner 11 are smooth, forming an inner wall structure similar to a non-stick pan, effectively preventing rubber from sticking to the inner wall. The inner wall of the outer shell 10 is also provided with an insulating asbestos layer 23, which reduces heat loss and saves energy.
[0023] The present embodiment provides a rubber raw material heating device, in which the rubber raw material enters from the feed box 1 and first passes through the provided magnetic filter 3, so that before heating, the rubber raw material particles can be filtered out under the magnetic adsorption of the magnetic filter 3 to remove the possible metal small objects contained in the rubber raw material particles, thereby improving the purity of the raw material. Then the raw material slides evenly from the guide plate 7, so that the rubber raw material particles are dried in the process of sliding from the guide plate, thereby avoiding the situation where the raw material produces a large amount of gas due to its own high moisture content during the heating process of the heating box 2. Then the raw material enters the heating box 2 for heating, and the heated and melted raw materials are mixed by the mixing rack 14 in cooperation with the stirring rod 15, so that the distribution of the rubber raw material components is more uniform. When the main shaft 13 rotates, the scraper 16 is driven to rotate synchronously, and the scraper 16 is used to scrape off the rubber raw material adhered to the inner wall of the heating box 2 to ensure the cleanliness of the inside of the heating tank. Then the raw material is discharged from the discharge port.
[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. The present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.
Claims
1. A rubber raw material heating device, comprising a feed box and a heating box connected to each other, characterized in that: Both the feed box and the heating box are provided with heating elements, the top of the feed box is provided with a feed inlet, the inside of the feed box is provided with a magnetic filter screen, and a plurality of guide plates arranged obliquely and staggered are provided below the magnetic filter screen. The heating box includes an outer shell and an inner tank, a shock absorbing mechanism is provided between the outer shell and the inner tank, a stirring mechanism is provided inside the inner tank, the stirring mechanism includes a stirring frame, the stirring frame includes a main shaft and a mixing frame arranged around the outer periphery of the main shaft, a plurality of stirring rods are evenly arranged on the mixing frame, the main shaft is also provided with a scraper adapted to the shape of the inner wall of the heating box, a discharge port is provided at the bottom of the heating box, and a support mechanism is also provided at the bottom of the heating box.
2. The rubber raw material heating device according to claim 1, characterized in that: The heating element includes a heating plate arranged on the inner wall of the feed box and the heating box, and a heating wire arranged inside the guide plate.
3. The rubber raw material heating device according to claim 1, characterized in that: The shock absorbing mechanism is a buffer pad, which is arc-shaped and filled with honeycomb butyl rubber particles.
4. The rubber raw material heating device according to claim 1, characterized in that: The opposite side walls of the feed box are provided with slide grooves, the side surfaces of the magnetic filter are provided with convex rails adapted to the slide grooves, and the middle part of the magnetic filter is provided with a lifting rod.
5. The rubber raw material heating device according to claim 1, characterized in that: The stirring mechanism also includes a driving motor for driving the main shaft to rotate.
6. The rubber raw material heating device according to claim 1, characterized in that: The support mechanism includes a plurality of support legs arranged at the bottom of the heating box, a base is provided at the bottom of the support legs, and a shock-absorbing pad is provided at the bottom of the base.
7. The rubber raw material heating device according to claim 1, characterized in that: The inner walls of the feed box and the inner container are both provided with a polytetrafluoroethylene coating layer.
8. The rubber raw material heating device according to claim 1, characterized in that: A heat-insulating asbestos layer is also provided on the inner wall of the shell.
Citation Information
Patent Citations
Rubber material melts processingequipment
CN207838946U