Disc type filling and sealing machine
By designing a disc filling and sealing machine, the synchronous filling and sealing of multiple containers is realized. Combined with the automatic discharge function, the problems of high cost and low efficiency of existing equipment are solved, and the production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202422498807.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing filling and sealing machines require additional unloading equipment after filling, which increases production costs and is inefficient in filling, making multiple containers unable to be processed simultaneously.
A disc filling and sealing machine is designed, including a rotating mechanism, a cup placement device, a filling device, a cover placement device and a sealing device. The filling and sealing of multiple containers are realized through synchronous operation, and a cutting mechanism is equipped to achieve automatic discharge.
It improves the efficiency of filling and cutting, reduces production costs, enhances the stability and processing efficiency of equipment, and reduces mechanical obstacles.
Smart Images
Figure CN223291150U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling and sealing machines, and more specifically, to a disc-type filling and sealing machine. Background Art
[0002] Filling and sealing machines are highly automated packaging equipment that are widely used in food, beverage, cosmetics, medicine and other industries. This type of equipment is popular in the market for its high efficiency, stability and reliability.
[0003] However, the existing filling and sealing machine needs to use other unloading equipment to unload materials after filling, which increases the investment cost of production equipment. At the same time, two fillings cannot be performed simultaneously during filling, which reduces the filling efficiency. Therefore, a disc-type filling and sealing machine is proposed. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a disc-type filling and sealing machine to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a disc-type filling and sealing machine, comprising a main control box, a rotating mechanism installed on the main control box, a jig installed on the rotating mechanism, a cup placing device provided on one side of the rotating mechanism, a pouring device provided on one side of the cup placing device, a cap placing device provided on one side of the pouring device, a sealing device provided on one side of the cap placing device, a control screen provided on one side of the sealing device, a support column installed on one side of the control screen, a material discharge mechanism installed on the top end of one side of the support column, a material guide trough installed on the bottom end of one side of the support column, and the material discharge mechanism and the material guide trough are provided in cooperation with each other.
[0006] Preferably, a plurality of the jigs are provided, the plurality of jigs are arranged in a ring shape, and each jig is provided with two placement slots.
[0007] Preferably, the cup placing device is provided with two first feeding ports, the pouring device is provided with two injection heads, the cap placing device is provided with two second feeding ports, and a flipping mechanism is provided at the bottom of the second feeding port, the flipping mechanism is provided with two vacuum suction cups, and the bottom of the sealing device is provided with two thermoplastic sealing plates.
[0008] Preferably, the rotating mechanism includes a motor, a rotating rod and a rotating disk. The motor is installed in the main control box. The output end of the motor is connected to the rotating rod. The top of the rotating rod is installed with a rotating disk located on the top of the main control box.
[0009] Preferably, the unloading mechanism includes a double-axis cylinder, a fixed plate, a rotating cylinder, a connecting shaft and a pushing plate. The double-axis cylinder is installed on a support column. The telescopic end of the double-axis cylinder is connected to the fixed plate. One end of the fixed plate is installed with a rotating cylinder. The rotating end of the rotating cylinder is installed with a connecting shaft. The bottom end of the connecting shaft is connected to one end of the pushing plate.
[0010] Preferably, a slide groove is provided on the support column, a bolt rod is welded on one side of the guide trough, the bolt rod is inserted into the slide groove, and two locking nuts are installed on the bolt rod, and the two locking nuts are respectively against both sides of the support column.
[0011] Technical effects and advantages of this utility model:
[0012] 1. The cup placing device simultaneously places two raw material cups from the two first feeding ports into the corresponding placement slots on the jig. The two injection heads simultaneously inject materials into the corresponding raw material cups. Then, the two vacuum suction cups on the flipping mechanism respectively adsorb the cup lids and place them on the corresponding raw material cups. Finally, two thermoplastic sealing plates respectively hot-press the corresponding cup lids, so that the cup lids are fixedly connected and sealed with the raw material cups, thereby being able to process the two raw materials simultaneously and improving processing efficiency.
[0013] 2. By contracting the double-axis cylinder, the pusher plate at the bottom of the fixed plate pushes the product on the fixture, causing the product to fall into the guide trough for automatic unloading, thereby improving the convenience of unloading. When the pusher plate is reset, the rotary cylinder runs, causing the connecting shaft to drive the pusher plate to rotate, causing the pusher plate to rotate clockwise, and the double-axis cylinder extends again, causing the pusher plate to move to the inside of the fixture, and then rotate clockwise again to reset, and push the product unloading again, thereby avoiding being blocked by the product in the fixture. This can improve the filling efficiency of the product while avoiding mechanical obstruction, thereby improving the stability of the structural operation and improving the product processing efficiency.
[0014] 3. By adjusting the locking nut, the insertion depth of the bolt rod in the slide groove can be adjusted, so that the position of the guide groove can be adjusted, and the bolt rod can be rotated to adjust the inclination angle of the guide groove. By sliding the bolt rod in the slide groove, the distance between the guide groove and the fixture can be adjusted, so as to facilitate the adjustment and coordination of the position between the guide groove and the fixture, so that when the unloading mechanism is unloading, the product can slide smoothly into the guide groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic side view of the three-dimensional structure of the present invention.
[0017] Figure 3 It is a structural schematic diagram of the rotating mechanism of the present utility model.
[0018] Figure 4 It is a structural schematic diagram of the blanking mechanism of the present utility model.
[0019] Figure 5 This is a schematic diagram of the material guide trough connection structure of the utility model.
[0020] The accompanying drawings are marked as follows: 1. Main control box; 2. Rotating mechanism; 201. Motor; 202. Turntable; 3. Jig; 4. Cup placing device; 5. Pouring device; 6. Lid placing device; 7. Sealing device; 8. Control screen; 9. Support column; 10. Unloading mechanism; 1001. Double-axis cylinder; 1002. Fixed plate; 1003. Rotating cylinder; 1004. Connecting shaft; 1005. Pushing plate; 11. Guide trough; 12. Bolt rod; 13. Locking nut. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] As attached Figure 1-5 The disc-type filling and sealing machine shown includes a main control box 1, a rotating mechanism 2 is installed on the main control box 1, a jig 3 is installed on the rotating mechanism 2, a cup placing device 4 is provided on one side of the rotating mechanism 2, a filling device 5 is provided on one side of the cup placing device 4, a cap placing device 6 is provided on one side of the filling device 5, a sealing device 7 is provided on one side of the cap placing device 6, a control screen 8 is provided on one side of the sealing device 7, a support column 9 is installed on one side of the control screen 8, a feeding mechanism 10 is installed on the top end of one side of the support column 9, a material guide trough 11 is installed on the bottom end of one side of the support column 9, and the feeding mechanism 10 is provided in conjunction with the material guide trough 11.
[0023] During specific implementation, the raw material cup is placed in the jig 3 at the bottom through the cup placing device 4, the rotating mechanism 2 is operated, and the raw material cup is moved to the bottom of the filling device 5, and the raw material is filled by the filling device 5, and then moved to the bottom of the cover placing device 6, and the cup lid of the raw material cup is placed on the raw material cup, and then moved to the bottom of the sealing device 7 for sealing, completing the filling and sealing of the product. After sealing, it moves to the side of the guide trough 11, and the unloading mechanism 10 is operated to move the product on the jig 3 onto the guide trough 11 for automatic unloading, thereby realizing the function of automatic unloading, saving the investment in unloading equipment, and reducing production costs.
[0024] There are multiple jigs 3 provided, and the multiple jigs 3 are arranged in a ring shape, and each jig 3 is provided with two placement slots.
[0025] The cup placing device 4 is provided with two first feeding ports, the pouring device 5 is provided with two injection heads, the cap placing device 6 is provided with two second feeding ports, and a flipping mechanism is provided at the bottom of the second feeding port, the flipping mechanism is provided with two vacuum suction cups, and the bottom of the sealing device 7 is provided with two thermoplastic sealing plates.
[0026] During specific implementation, two raw material cups are placed simultaneously from two first discharge ports into the corresponding placement grooves on the jig 3 through the cup placing device 4, and the two injection heads simultaneously inject materials into the corresponding raw material cups. Then, the two vacuum suction cups on the flipping mechanism respectively adsorb the cup lids and place them on the corresponding raw material cups. Finally, there are two thermoplastic sealing plates that hot-press the corresponding cup lids so that the cup lids are connected and fixed to the raw material cups for sealing, so that the two raw materials can be processed synchronously to improve the processing efficiency.
[0027] The rotating mechanism 2 includes a motor 201, a rotating rod and a rotating disk 202. The motor 201 is installed in the main control box 1. The output end of the motor 201 is connected to the rotating rod. The top of the rotating rod is installed with the rotating disk 202 at the top of the main control box 1.
[0028] During specific implementation, the motor 201 is operated to cause the rotating rod to drive the rotating disk 202 to rotate, so that the position of the fixture 3 on the rotating disk 202 can be adjusted.
[0029] The unloading mechanism 10 includes a dual-axis cylinder 1001, a fixed plate 1002, a rotating cylinder 1003, a connecting shaft 1004 and a pushing plate 1005. The dual-axis cylinder 1001 is installed on the support column 9. The telescopic end of the dual-axis cylinder 1001 is connected to the fixed plate 1002. The rotating cylinder 1003 is installed at one end of the fixed plate 1002. The rotating end of the rotating cylinder 1003 is installed with a connecting shaft 1004. The bottom end of the connecting shaft 1004 is connected to one end of the pushing plate 1005.
[0030] During specific implementation, the double-axis cylinder 1001 contracts, so that the push plate 1005 at the bottom of the fixed plate 1002 pushes the product on the fixture 3, so that the product falls into the guide trough 11, and is automatically unloaded, thereby improving the convenience of unloading. When the push plate 1005 is reset, the rotating cylinder 1003 runs, so that the connecting shaft 1004 drives the push plate 1005 to rotate, so that the push plate 1005 rotates 180 degrees clockwise, and the double-axis cylinder 1001 extends again, so that the push plate 1005 moves to the inside of the fixture 3, and then rotates 180 degrees clockwise again to reset, and pushes the product to be unloaded again, thereby avoiding being blocked by the product in the fixture 3, thereby improving the filling efficiency of the product while avoiding mechanical obstruction, thereby improving the stability of the structural operation and improving the product processing efficiency.
[0031] A chute is provided on the support column 9 , and a bolt rod 12 is welded to one side of the guide trough 11 . The bolt rod 12 is inserted into the chute, and two locking nuts 13 are installed on the bolt rod 12 . The two locking nuts 13 are respectively against both sides of the support column 9 .
[0032] During specific implementation, by adjusting the locking nut 13, the insertion depth of the bolt rod 12 in the slide groove can be adjusted, so that the position of the guide groove 11 can be adjusted, and the bolt rod 12 can be rotated to adjust the inclination angle of the guide groove 11. By sliding the bolt rod 12 in the slide groove, the distance between the guide groove 11 and the fixture 3 can be adjusted, thereby facilitating the adjustment and coordination of the position between the guide groove 11 and the fixture 3, so that when the unloading mechanism 10 is unloading, the product can slide smoothly into the guide groove 11.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A disc-type filling and sealing machine, comprising a main control box (1), characterized in that: The main control box (1) is equipped with a rotating mechanism (2), a jig (3) is equipped with the rotating mechanism (2), a cup placing device (4) is provided on one side of the rotating mechanism (2), a pouring device (5) is provided on one side of the cup placing device (4), a cover placing device (6) is provided on one side of the pouring device (5), a sealing device (7) is provided on one side of the cover placing device (6), a control screen (8) is provided on one side of the sealing device (7), a support column (9) is installed on one side of the control screen (8), a material discharge mechanism (10) is installed on the top end of one side of the support column (9), a material guide trough (11) is installed on the bottom end of one side of the support column (9), and the material discharge mechanism (10) is provided in cooperation with the material guide trough (11).
2. The disc-type filling and sealing machine according to claim 1, characterized in that: A plurality of the jigs (3) are provided, the plurality of jigs (3) are arranged in a ring shape, and each jig (3) is provided with two placement slots.
3. The disc-type filling and sealing machine according to claim 2, characterized in that: The cup placing device (4) is provided with two first feeding ports, the pouring device (5) is provided with two injection heads, the cap placing device (6) is provided with two second feeding ports, and a turning mechanism is provided at the bottom of the second feeding port, the turning mechanism is provided with two vacuum suction cups, and the bottom of the sealing device (7) is provided with two thermoplastic sealing plates.
4. The disc-type filling and sealing machine according to claim 3, characterized in that: The rotating mechanism (2) comprises a motor (201), a rotating rod and a rotating disk (202); the motor (201) is installed in a main control box (1); the output end of the motor (201) is connected to the rotating rod; the top end of the rotating rod is equipped with a rotating disk (202) located at the top of the main control box (1).
5. The disc-type filling and sealing machine according to claim 4, characterized in that: The unloading mechanism (10) comprises a double-axis cylinder (1001), a fixed plate (1002), a rotating cylinder (1003), a connecting shaft (1004) and a pushing plate (1005); the double-axis cylinder (1001) is mounted on a support column (9); the telescopic end of the double-axis cylinder (1001) is connected to the fixed plate (1002); one end of the fixed plate (1002) is mounted with the rotating cylinder (1003); the rotating end of the rotating cylinder (1003) is mounted with the connecting shaft (1004); the bottom end of the connecting shaft (1004) is connected to one end of the pushing plate (1005).
6. The disc-type filling and sealing machine according to claim 5, characterized in that: A chute is provided on the support column (9), a bolt rod (12) is welded to one side of the guide trough (11), the bolt rod (12) is inserted into the chute, and two locking nuts (13) are installed on the bolt rod (12), and the two locking nuts (13) respectively abut against both sides of the support column (9).