Automatic bagging machine for formula tobacco shreds
By designing an automated formula tobacco bagging machine, integrating multiple components to achieve automatic supply, sealing and bagging of plastic bags, solving the problems of low efficiency and unstable quality of artificial bagging, and improving production efficiency and product consistency.
Patent Information
- Application Number
- CN202421842691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, the process of carton bagging in the tobacco factory relies on manual operations, resulting in poor bagging, affecting production efficiency and product quality consistency, and consuming manpower and material resources.
Design a formula tobacco automatic bagging machine, integrating bag roller parts, film feeding parts, sealing and cutting parts, film opening parts and bagging parts, automatic completion of the supply, sealing, bag opening and bagging processes of plastic bags to ensure the fit between the plastic bag and the carton.
Improve production efficiency and quality consistency, reduce human operation errors and costs, and meet the high efficiency and consistent quality requirements of large-scale production.
Smart Images

Figure CN223291202U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic tobacco boxing systems, in particular to an automatic bagging machine for formula tobacco. Background Art
[0002] Currently, tobacco factories rely heavily on manual labor for a series of processes, including unpacking cartons, bagging cartons, packing tobacco, weighing, sealing plastic bags, and sealing cartons. However, manual labor introduces numerous uncertainties: bagging cartons manually can lead to poor fit between the bag and the carton, impacting subsequent tobacco packing.
[0003] The economic benefits of a tobacco factory depend on the size of its output, so production efficiency is very important for the factory. Manual bagging has low technical content and is time-consuming and labor-intensive. The market needs an automatic bagging machine for formula tobacco to replace manual bagging and improve production efficiency. At the same time, the manpower and material resources saved can be allocated to other areas, and staff can be trained to perform work with higher technical content. It also reduces the mobility of personnel at the operation site, improves the degree of automation at the site, and makes the work order at the site more standardized and efficient. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the utility model provides an automatic bagging machine for formula tobacco, which uses the automatic bagging machine for formula tobacco to replace manual bagging, improves production efficiency and quality consistency, reduces human operation errors and costs, and meets the tobacco product market's demand for high efficiency and consistent quality in a large-scale production environment.
[0005] The utility model aims to provide an automatic bagging machine for blended tobacco, comprising: a frame, in which a bagging roller component, a film feeding component, a sealing and cutting component, a film clamping and bagging component, and a bagging component are installed;
[0006] The bagging roller component is used to convey cartons, and the two ends of the bagging roller component respectively form an input end and an output end, and a bagging station is formed between the input end and the output end;
[0007] The film feeding component is used for storing and supplying plastic film, and the film feeding component has a film storage station and a film discharge station, the film storage station is arranged on one side of the bagging drum component, and the film discharge station is arranged above the bagging station;
[0008] The sealing and cutting component is arranged near the film discharging station, and is used to seal and cut the plastic film to form an independent plastic bag;
[0009] The film-clamping bag-opening component is arranged below the sealing and cutting component, and is used to open the mouth of the plastic bag;
[0010] The bagging component is arranged above the bagging station, and is used for putting the plastic bag with an open mouth into the carton, and folding the mouth of the plastic bag at the box mouth of the carton.
[0011] As a preferred embodiment, the bagging drum component includes a conveying device, a baffle device and a carton limiting fence;
[0012] The conveying device includes a conveying mounting frame, a conveying roller and a conveying driving member; the conveying mounting frame is fixed to the frame, and the input end and the output end are respectively formed at opposite ends of the conveying mounting frame; a plurality of conveying rollers are arranged in parallel with the conveying mounting frame, and the two ends of the conveying rollers are respectively rotatably connected to the opposite sides of the conveying mounting frame, and two adjacent conveying rollers are connected by synchronous pulleys; the conveying driving member has an output shaft, and the output shaft of the conveying driving member is connected to the conveying rollers; the conveying driving member provides power to drive each conveying roller to rotate, thereby driving the carton from the input end to the output end;
[0013] The baffle device includes a baffle driving member and a carton baffle, the baffle driving member having a fixed end and a telescopic end, the fixed end of the baffle driving member being connected to the conveying mounting frame, and the telescopic end of the baffle driving member being connected to the carton baffle; the carton baffle is arranged between two adjacent conveying rollers, and the carton baffle has an intercepting state and a releasing state; in the intercepting state, the carton baffle is extended from between the two adjacent conveying rollers under the drive of the baffle driving member to position the carton at the bagging station; in the releasing state, the carton baffle is retracted from between the two adjacent conveying rollers under the drive of the baffle driving member to allow the carton to pass through the bagging station;
[0014] The carton limiting fence includes a fixed rod, a sliding rod and a movable guide rod. Several of the fixed guide rods are vertically arranged on opposite sides of the conveying mounting frame, and the movable guide rod is horizontally arranged. The movable guide rod is connected to the side of the guide rod close to the bagging station through the sliding rod. The movable guide rod is formed with a transition section close to the input end, and the transition end is used to guide the carton to the bagging station.
[0015] As a preferred embodiment, the film feeding component includes a film feeding mounting frame, the film feeding mounting frame is fixed to the frame, and the film storage device, the film opening device and the film guiding device are sequentially arranged on the film feeding mounting frame;
[0016] The film storage device includes a film storage roller; the film storage roller is used to cover the rolled plastic film to be transported; the film storage station is formed on the film storage roller;
[0017] The film opening device is arranged between the film storage device and the film guiding device, and the film opening device includes a film opening spacer rod, and the film opening spacer rod is used to be placed in the plastic film to separate the inner layer of the plastic film;
[0018] The film guiding device includes a film guiding drive, a conveying guide roller, a film pressing assembly and a film guiding plate; the film pressing assembly is arranged on one side of the conveying guide roller, the film pressing assembly is used to press the plastic film against the surface of the conveying guide roller, and the film guiding plate is arranged on one side of the conveying guide roller; the film guiding drive drives the conveying guide roller to rotate so that the plastic film is delivered to the film discharging station through the film guiding plate.
[0019] The film-feeding roller is connected to the film-feeding active roller by the film-feeding active roller and the film-feeding support roller by the film-feeding active roller.
[0020] The film opening device also includes a first limiting component and a second limiting component, the first limiting component and the second limiting component are respectively arranged on opposite sides of the film opening spacer, for limiting the film opening spacer between the first limiting component and the second limiting component; the first limiting component includes a first limiting fixed roller and a first limiting movable roller, the first limiting fixed roller is arranged in parallel with the first limiting movable roller, a first limiting gap is formed between the first limiting fixed roller and the first limiting movable roller, the first limiting gap can allow the plastic film to pass through, and the maximum width of the first limiting gap is smaller than the diameter of the film opening spacer; the second limiting component includes a second limiting fixed roller and a second limiting movable roller, the second limiting fixed roller is arranged in parallel with the second limiting movable roller, a second limiting gap is formed between the second limiting fixed roller and the second limiting movable roller, the second limiting gap can allow the plastic film to pass through, and the maximum width of the second limiting gap is smaller than the diameter of the film opening spacer;
[0021] The cam is fixed to one end of the support frame, and the cam is fixed on one side of the support frame by a connecting member. The cam is fixed on one side of the support frame by a connecting member. The cam is provided with a pressure wheel, and the pressure wheels are evenly distributed along the axial direction of the pressure wheel. The cam is driven by the cam to move the pressure wheels on the pressure wheel toward or away from the conveying guide roller. The cam is provided with a rocker arm, and the cam is driven by the rocker arm to rotate the cam. The end of the rocker arm is provided with an elastic member, one end of the elastic member of the rocker arm is connected to the end of the rocker arm, and the other end of the elastic member of the rocker arm is fixed to the mounting bracket; the elastic member at the end of the rocker arm provides an elastic force to press the pressure wheel toward the surface of the conveying guide roller; the film guide plate comprises two oppositely arranged film guide units, the film guide unit comprises a film guide connecting rod, the two ends of the film guide connecting rod are respectively fixed to the film feeding mounting bracket, and a plurality of spring plates are arranged at intervals on one side of the film guide connecting rod; a film guide channel from wide to narrow is formed between the opposite spring plates on the two film guide units.
[0022] As a preferred embodiment, the bag sealing and cutting component includes a bag sealing and cutting mounting frame, and an opening and closing device, a sealing device and a bag cutting device mounted on the bag sealing and cutting mounting frame;
[0023] The opening and closing device includes a first support seat, a second support seat and an opening and closing driving member; the first support seat and the second support seat are both slidably connected to the bag sealing and cutting mounting frame, the first support seat having a first clamping surface, and the second support seat having a second clamping surface, respectively arranged on two opposite sides of the film discharging station; the opening and closing driving member is used to drive the first support seat and the second support seat to move closer to or away from each other; an upper pressure plate and a lower pressure plate are arranged on the first clamping surface; an upper buffer bar and a lower buffer bar are arranged on the second clamping surface; the upper buffer bar and the lower buffer bar are respectively arranged opposite to the upper pressure plate and the lower pressure plate; when the first support seat and the second support seat are close to each other, the upper buffer bar and the lower buffer bar respectively abut against the upper pressure plate and the lower pressure plate, thereby clamping the plastic film in the film discharging station.
[0024] As a preferred embodiment, the sealing device includes a hot knife, a hot knife driving member, a heating element and a resist plate, the hot knife is arranged between the upper pressing plate and the lower pressing plate, and the resist plate is arranged between the upper buffer bar and the lower buffer bar; the heating element is connected to the hot knife, the hot knife driving member has a fixed end and a telescopic end, the fixed end of the hot knife driving member is fixed to the first supporting seat, and the telescopic end of the hot knife driving member is connected to the hot knife, and the hot knife driving member drives the hot knife to move horizontally, so that the hot knife extends from between the upper pressing plate and the lower pressing plate, presses the plastic film against the resist plate, and realizes sealing of the plastic film between the upper pressing plate and the lower pressing plate;
[0025] The bag cutting device is arranged on the second support seat, and the bag cutting device includes a cutter disc drive and a rotating cutter disc, the cutter disc drive has an output end, and the rotating cutter disc is connected to the output end of the cutter disc drive; a blade is formed circumferentially on the rotating cutter disc, and the blade is used to cut the plastic film; the rotating cutter disc is arranged between the support plate and the lower buffer bar, and the blade extends from the gap between the support plate and the lower buffer bar; the bag cutting device also includes a knife holder and a knife holder drive; the knife disc drive and the rotating cutter disc are slidably connected to the second support seat through the knife holder, and the knife holder drive is connected to the knife holder, so that the rotating cutter disc can translate back and forth along the length direction of the second support seat.
[0026] As a preferred embodiment, the film clamping and bag opening component includes a translation device, a first film clamping device and a second film clamping device;
[0027] The translation device includes a translation mounting frame, a first mounting plate and a second mounting plate, wherein the first mounting plate and the second mounting plate are both slidably connected to the translation mounting frame, so that the first mounting plate and the second mounting plate can both translate in the length direction of the mounting plate;
[0028] The first film clamping device includes a first film clamping arm, the end of which is fixed to the first mounting plate, and a plurality of film opening clamps are provided on the side of the first film clamping arm; the second film clamping device includes a second film clamping arm, the end of which is fixed to the second mounting plate, and a plurality of film opening clamps are provided on the side of the second film clamping arm; a bag opening channel for the plastic bag to pass through is formed between the first film clamping arm and the second film clamping arm;
[0029] The first mounting plate and the second mounting plate respectively drive the first film clamping arm and the second film clamping arm to approach each other, so that the film opening clamps on the first film clamping arm and the film opening clamps on the second film clamping arm clamp both sides of the plastic bag opening in the bag opening channel, and the first mounting plate and the second mounting plate respectively drive the first film clamping arm and the second film clamping arm to move away from each other, so that the plastic bag opening clamped on the film opening clamps on the first film clamping arm and the second film clamping arm is opened.
[0030] As a preferred embodiment, the bagging component includes a lifting device, an opening device and a bag-supporting device;
[0031] The lifting device includes a bag mounting frame, and a lifting mounting plate is slidably connected to the bag mounting frame, so that the lifting mounting plate can move back and forth in the height direction of the bag mounting frame;
[0032] The opening device includes a lifting frame, the end of which is fixed to the lifting mounting plate, and a first opening plate and a second opening plate are slidably connected to the lifting frame, so that the first opening plate and the second opening plate can move back and forth in the horizontal direction of the lifting frame;
[0033] The bag-stretching device includes a first bag-stretching assembly and a second bag-stretching assembly. The first bag-stretching assembly is arranged on the first opening plate, and the second bag-stretching assembly is arranged on the second opening plate, so that the first bag-stretching assembly and the second bag-stretching assembly can approach or move away from each other under the drive of the first opening plate and the second opening plate; the first bag-stretching assembly includes a first inner bag-stretching structure and a first outer bag-stretching structure, and a gap is formed between the first inner bag-stretching structure and the first outer bag-stretching structure for the carton box board to pass through; the second bag-stretching assembly includes a second inner bag-stretching structure and a second outer bag-stretching structure, and a gap is formed between the second inner bag-stretching structure and the second outer bag-stretching structure for the carton box board to pass through.
[0034] As a preferred embodiment, the first inner support bag structure includes an inner support plate, an inner support connecting frame and an inner support driving member, the inner support plate has a vertically arranged upright portion and a horizontally arranged horizontal portion; the top end of the inner support connecting frame is fixed to the bottom of the first open plate, the inner support connecting frame is slidably connected to the inner support plate, so that the inner support plate can be translated in the height direction relative to the inner support connecting frame; the inner support driving member has a fixed end and a telescopic end, the fixed end of the inner support driving member is fixed to the inner support connecting frame, and the telescopic end of the inner support driving member is connected to the inner support plate;
[0035] The first outer support bag structure includes a first outer support plate and a second outer support plate. The first outer support plate is connected to one end of the first opening plate through a first adjusting block, and the second outer support plate is connected to the other end of the first opening plate through a second adjusting block. The first outer support plate and the second outer support plate are arranged opposite to each other; the first adjusting block is slidably connected to the first opening plate, and the second outer support plate is slidably connected to the first opening plate; the first outer support plate and the second outer support plate are both formed with an inner folding angle, and the inner folding angle is adapted to the outer edge of the carton.
[0036] Compared with the prior art, the beneficial effects of the present invention are:
[0037] The automatic bagging machine for formula tobacco of the utility model has the following steps: the carton to be bagged is brought into the interior of the machine frame from the input end; the bagging roller component positions the carton to the bagging station; the tubular plastic film roll is installed to the film storage station of the film feeding component; the inner layer of the plastic film is separated by the film feeding component 0 and the separated plastic film is transported to the film discharging station; the sealing and cutting component clamps and fixes the separated plastic film, and seals and cuts the plastic film to form an independent plastic bag; then the film clamping and bag opening component clamps the opposite sides of the plastic bag, separates the two sides of the plastic bag from each other, opens the mouth of the plastic bag, and moves the plastic bag with the opened mouth to the top of the carton; the bagging component puts the opened plastic bag into the carton, and folds the mouth of the plastic bag to the box mouth; finally, the bagging roller component delivers the bagged carton from the output end. The utility model integrates the functions of plastic bag supply and bagging. It can seal and cut the plastic film and open the bag according to the actual bagging demand, ensuring the continuous supply of plastic bags and accurately putting the pre-prepared plastic bags into the carton. The plastic film of the inner layer of the plastic bag has a high degree of fit with the wall of the carton, which improves the production efficiency and quality consistency, reduces the errors and costs of human operation, and meets the tobacco product market's demand for high efficiency and consistent quality in a large-scale production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 This is a schematic diagram of the structure of the automatic bagging machine for formula tobacco of the utility model;
[0039] Figure 2 This is a schematic diagram of the internal structure of the automatic bagging machine for formula tobacco of the utility model;
[0040] Figure 3 This is a structural diagram of the bagging drum component of the automatic bagging machine for formula tobacco of the utility model;
[0041] Figure 4 This is a structural diagram of the film feeding component of the automatic bagging machine for formula tobacco of the utility model;
[0042] Figure 5 This is a schematic diagram of the use status of the film feeding component of the automatic bagging machine for formula tobacco of the utility model;
[0043] Figure 6 This is a structural diagram of the film guiding device of the automatic bagging machine for formula tobacco of the utility model;
[0044] Figure 7 This is a schematic structural diagram of the sealing and cutting components of the automatic bagging machine for formula tobacco of the present invention;
[0045] Figure 8 This is a structural diagram of the bag cutting device of the sealing and cutting components of the automatic bagging machine for formula cut tobacco of the present invention;
[0046] Figure 9 This is a structural diagram of the sealing device of the sealing and cutting components of the automatic bagging machine for formula tobacco of the utility model;
[0047] Figure 10 This is a structural diagram of the film clamping and bag opening components of the automatic bagging machine for formula tobacco of the present utility model;
[0048] Figure 11 This is a structural schematic diagram of the first film clamping device of the film clamping and bag opening component of the automatic bagging machine for formula tobacco of the present invention;
[0049] Figure 12 This is a structural diagram of the film opening clamp of the film opening component of the automatic bagging machine for formula tobacco of the present invention;
[0050] Figure 13 This is a structural diagram of the bagging components of the automatic bagging machine for formula tobacco of the utility model;
[0051] Figure 14 This is a schematic structural diagram of the opening device of the bagging component of the automatic bagging machine for formula tobacco of the present invention;
[0052] Figure 15 This is a structural schematic diagram of the first bag-supporting component of the bagging part of the automatic bagging machine for formula tobacco of the utility model.
[0053] In the figure: 10, frame; 20, bagging roller component; 21, conveying device; 211, conveying mounting frame; 212, conveying roller; 22, baffle device; 221, baffle driving member; 222, box baffle; 23, carton limit fence; 231, fixed rod; 232, slide rod; 233, movable guide rod; 24, input end; 25, bagging station; 26, output end; 30, film feeding component; 31, film feeding mounting frame; 32, film storage device; 321, film storage station; 322, film feeding driving member; 323, film feeding active roller; 324, film feeding support roller; 325, film storage support frame; 326, film storage roller; 33, Film opening device; 331, film opening spacer; 332, first limit assembly; 333, second limit assembly; 34, film guiding device; 341, film guiding drive member; 342, conveying guide roller; 343, film pressing assembly; 3431, rotating rod; 3432, pressing rod; 3433, pressing wheel; 344, film guide plate; 345, film discharging station; 35, tension guide roller; 40, sealing and cutting components; 41, sealing and cutting bag mounting frame; 42, opening and closing device; 421, first support seat; 4211, upper pressing plate; 4212, lower pressing plate; 422, second support seat; 4221, upper buffer strip; 4222, lower buffer strip; 423, Opening and closing drive member; 43, sealing device; 431, hot knife; 432, hot knife drive member; 433, stop plate; 44, bag cutting device; 441, cutter head drive member; 442, rotating cutter head; 443, cutter holder; 444, cutter holder drive member; 50, film clamping and bag opening member; 51, translation device; 511, translation mounting frame; 512, first mounting plate; 513, second mounting plate; 52, first film clamping device; 521, first film clamping arm; 53, second film clamping device; 531, second film clamping arm; 54, film opening clamp; 541, film clamping drive member; 542, fixing member; 543, sliding member; 544, rubber sleeve; 60 , bagging parts; 61, lifting device; 611, bagging mounting frame; 612, lifting mounting plate; 62, opening device; 621, lifting frame; 622, first opening plate; 623, second opening plate; 63, first bag supporting assembly; 631, first inner bag supporting structure; 6311, inner supporting plate; 6312, inner supporting connecting frame; 6313, inner supporting driving member; 632, first outer bag supporting structure; 6321, first outer supporting plate; 6322, second outer supporting plate; 6323, first adjusting block; 6324, second adjusting block; 64, second bag supporting assembly; 641, second inner bag supporting structure; 642, second outer bag supporting structure. DETAILED DESCRIPTION
[0054] Below, in conjunction with the accompanying drawings and specific embodiments, the utility model is further described. It should be noted that, under the premise of no conflict, the various embodiments described below or the various technical features can be arbitrarily combined to form a new embodiment. Unless otherwise specified, the materials and equipment used in this embodiment can be purchased from the market. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and cannot be understood as limiting this application.
[0055] In the description of this application, it should be understood that the terms "upper," "lower," "front," "back," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting this application. In the description of this application, "plurality" means two or more, unless otherwise specifically specified.
[0056] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "connected," "connected," and "connected" should be understood in a broad sense. For example, they may refer to a fixed connection, a connection through an intermediary medium, internal communication between two components, or an interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0057] The terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a particular order or sequential sequence. In addition, the terms "including," "comprising," and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to the process, method, product, or apparatus.
[0058] Example 1:
[0059] like Figure 1-15 As shown, this embodiment provides an automatic bagging machine for blended tobacco, comprising a frame 10, in which a bagging roller component 20, a film feeding component 30, a sealing and cutting component 40, a film clamping and bagging component 50, and a bagging component 60 are installed;
[0060] The frame 10 of this embodiment is a rectangular or square frame structure made of several high-strength steel or aluminum alloy profiles. Its surface is covered with several protective panels and openable and closable door panels. Several mounting brackets are fixed inside to support and secure various components. Various electronic and mechanical components, such as electrical control boxes, sensors, and actuators, are mounted on the frame 10. This provides excellent strength and durability, capable of withstanding the pressures required during operation, and facilitates maintenance. This ensures that the automatic tobacco bagging machine of this formula can operate stably and is not affected by vibration or external environmental factors.
[0061] The bagging drum component 20 of this embodiment is mainly used for conveying cartons. An input end 24 and an output end 26 are formed at both ends of the bagging drum component 20, and a bagging station 25 is formed between the input end 24 and the output end 26.
[0062] The film feeding component 30 is used for storing and supplying plastic film. The film feeding component 30 has a film storage station 321 and a film discharge station 345. The film storage station 321 is arranged on one side of the bagging drum component 20, and the film discharge station 345 is arranged above the bagging station 25.
[0063] The sealing and cutting component 40 is disposed near the film discharging station 345 and is used to seal and cut the plastic film to form an independent plastic bag.
[0064] The film-clamping bag-opening component 50 is disposed below the sealing and cutting component 40 and is used to open the mouth of the plastic bag;
[0065] The bagging component 60 is arranged above the bagging station 25, and is used to put the plastic bag with an open mouth into the carton and fold the mouth of the plastic bag to the box mouth of the carton.
[0066] Based on the above structure, during use, the carton to be bagged is brought into the interior of the frame 10 from the input end 24, the bagging roller component 20 positions the carton to the bagging station 25, and the tubular plastic film roll is installed to the film storage station 321 of the film feeding assembly; the inner layer of the plastic film is diaphragm-layered by the film feeding component 30 and the layered plastic film is transported to the film discharge station 345; the layered plastic film is clamped and fixed by the sealing and cutting component 40, and the plastic film is sealed and cut to form an independent plastic bag; then the film clamping and bag opening component 50 clamps the opposite sides of the plastic bag, and then separates the two sides of the plastic bag from each other, opens the mouth of the plastic bag, and moves the plastic bag with the opened mouth to the top of the carton; the bagging component 60 puts the plastic bag with the opened mouth into the carton, and folds the mouth of the plastic bag at the box mouth of the carton; finally, the bagging roller component 20 delivers the bagged carton from the output end 26. It improves production efficiency and quality consistency, reduces human errors and costs, and meets the tobacco product market's demand for high efficiency and consistent quality in large-scale production environments.
[0067] Specifically, the bagging drum component 20 includes a conveying device 21, a baffle device 22 and a carton limiting fence 23;
[0068] The conveying device 21 includes a conveying mounting frame 211, a conveying roller 212 and a conveying drive member; the conveying mounting frame 211 is fixed to the bottom of the frame 10, and the input end 24 and the output end 26 are respectively formed at the opposite ends of the conveying mounting frame 211; a plurality of conveying rollers 212 are arranged in parallel to the conveying mounting frame 211, and the two ends of the conveying rollers are respectively rotatably connected to the opposite sides of the conveying mounting frame 211, and the adjacent conveying rollers are connected by synchronous pulleys; the conveying drive member has an output shaft, and the output shaft of the conveying drive member is connected to the conveying rollers; the conveying drive member provides power to drive each conveying roller 212 to rotate, thereby driving the carton placed on the conveying roller 212 to move from the input end 24 to the output end 26.
[0069] The baffle device 22 includes a baffle driving member 221 and a baffle plate 222. The baffle driving member 221 has a fixed end and a telescopic end. The fixed end of the baffle driving member 221 is connected to the conveying mounting frame 211, and the telescopic end of the baffle driving member 221 is connected to the baffle plate 222; the baffle plate 222 is arranged between two adjacent conveying rollers 212, so that the baffle plate 222 can be extended or retracted from between the two adjacent conveying rollers 212 under the drive of the baffle driving member 221, so that the baffle plate 222 has an intercepting state and a releasing state; the intercepting state is that the baffle plate 222 is extended from between the two adjacent conveying rollers 212, restricting the movement of the carton under the drive of the conveying roller 212, thereby positioning the carton at the bagging station 25; the releasing state is that the baffle plate 222 is retracted from between the two adjacent conveying rollers 212 under the drive of the baffle driving member 221, making way for the carton to pass through, so that the carton can pass through the bagging station 25 smoothly.
[0070] The carton limiting fence 23 includes a fixed rod 231, a sliding rod 232 and a movable guide rod 233. Several of the fixed guide rods are vertically arranged on the opposite sides of the conveying mounting frame 211, and the movable guide rod 233 is horizontally arranged. The movable guide rod 233 is connected to the side of the guide rod close to the bagging station 25 through the sliding rod 232. The movable guide rod 233 is formed with a transition section near the input end 24, and the transition end is used to guide the carton to the bagging station 25; the movable guide rods 233 on the opposite sides of the conveying mounting frame 211 are used to guide and limit the opposite sides of the carton, so that the carton enters the bagging station 25, providing a positioning basis for subsequent bagging; the setting of the sliding rod 232 can realize the adjustment of the relative distance between the movable guide rods 233 on the opposite sides of the conveying mounting frame 211, so as to adapt to the bagging of cartons of different models.
[0071] The film feeding component 30 of this embodiment includes a film feeding mounting frame 31, which is mainly composed of a plurality of support rods. The film feeding component 30 is mounted on the frame 10 through the film feeding mounting frame 31. The film feeding mounting frame 31 is sequentially provided with a film storage device 32, a film opening device 33 and a film guiding device 34.
[0072] Specifically, the film storage device 32 is fixed to the bottom of the film feeding mounting frame 31, and the film storage device 32 includes a film storage roller 326, on which the rolled plastic film to be transported is sleeved; the film storage station 321 is formed on the film storage roller 326; a protective partition is also provided on the side of the film storage device 32 close to the bagging roller component 20.
[0073] The film opening device 33 is provided between the film storage device 32 and the film guiding device 34. The film opening device 33 includes a film opening spacer 331. The film opening spacer 331 is used to be placed in the plastic film to separate the inner layer of the plastic film.
[0074] The film guiding device 34 includes a film guiding drive 341, a conveying guide roller 342, a film pressing assembly 343 and a film guiding plate 344; the film guiding drive 341 is a servo motor, and the film guiding drive 341 has an output shaft, and the output shaft of the film guiding drive 341 is connected to the conveying guide roller 342 through a synchronous wheel transmission assembly; the film pressing assembly 343 is arranged on one side of the conveying guide roller 342, and the film pressing assembly 343 is used to press the plastic film against the surface of the conveying guide roller 342, and the film guiding plate 344 is arranged on one side of the conveying guide roller 342 in the film discharging direction; the film guiding drive 341 drives the conveying guide roller 342 to rotate so that the plastic film is delivered to the film discharging station 345 through the film guiding plate 344.
[0075] During use, the rolled plastic film is placed on the film storage roller 326, and the film opening rod 331 is placed inside the plastic film. The film opening rod 331 blocks the inner wall of the plastic film, separating the layers of the plastic film that are tightly attached together. After being layered by the film opening rod 331, the plastic film is wrapped around the conveying guide roller 342. The film pressing assembly 343 provides pressure to press the plastic film against the surface of the conveying guide roller 342, increasing the friction between the plastic film and the surface of the conveying guide roller 342. The film guide drive 341 is activated, and the power provided by the film guide drive 341 drives the conveying guide roller 342 to rotate, sending the plastic film through the film guide plate 344 to the film discharge station 345, thereby ensuring that the plastic film layers can be independently and smoothly conveyed to the subsequent processing stage without interruption. By pre-layering the plastic film during the film feeding process, the subsequent bag opening efficiency of the bagging machine is greatly improved, thereby improving the bagging success rate of the bagging machine.
[0076] Specifically, the film storage device 32 of this embodiment further includes a film feeding drive 322 , a film feeding active roller 323 , a film feeding support roller 324 and a film storage support frame 325 ;
[0077] Both ends of the film storage roller 326 are connected to the top of the film storage support frame 325 through sliding bearing seats, so that the film storage roller 326 can rotate relative to the film storage support frame 325, and the film storage roller 326 can move in the vertical direction relative to the film storage support frame 325.
[0078] The active film feeding roller 323 and the film feeding support roller 324 are respectively arranged on the opposite sides of the bottom of the film storage support frame 325; so that the film storage roller 326 is located above the active film feeding roller 323 and the film feeding support roller 324 in the direction of gravity. During the operation of the equipment, as the plastic film on the film storage roller 326 is consumed, the film storage roller 326 can slide downward under the action of its own mass and gravity, so that the surface of the plastic film at the bottom of the film storage roller 326 can always be in contact with the top of the active film feeding roller 323 and the film feeding support roller 324.
[0079] The film feeding drive 322 is a servo motor, which has an output shaft. The output shaft of the film feeding drive 322 is connected to the film feeding active roller 323 through a synchronous belt drive assembly; the film feeding drive 322 provides power to drive the film feeding active roller 323 to rotate and feed the plastic film into the film opening device 33.
[0080] The film-opening spacer rod 331 of this embodiment is a slender cylindrical rod, and the number of the film-opening spacer rod 331 is 2;
[0081] The film-opening device 33 also includes a first limiting assembly 332 and a second limiting assembly 333. The first limiting assembly 332 and the second limiting assembly 333 are respectively arranged on opposite sides of the film-opening spacer 331, and are used to limit the film-opening spacer 331 between the first limiting assembly 332 and the second limiting assembly 333. The first limiting assembly 332 is arranged below the second limiting assembly 333 in the direction of gravity; the plastic film delivered by the film storage device 32 passes through the first limiting assembly 332 and the second limiting assembly 333 from bottom to top, and the film-opening spacer 331 is wrapped by the plastic film between the first limiting assembly 332 and the second limiting assembly 333. Under the action of gravity, it always stays close to the second limiting assembly 333 below, effectively preventing deviation.
[0082] Specifically, the first limiting assembly 332 includes a first limiting fixed roller and a first limiting movable roller. The first limiting fixed roller and the first limiting movable roller are arranged in parallel. A first limiting gap is formed between the first limiting fixed roller and the first limiting movable roller. The first limiting gap allows the plastic film to pass through. The maximum width of the first limiting gap is smaller than the diameter of the film-opening spacer 331 to prevent the film-opening spacer 331 from escaping from the first limiting gap. The second limiting assembly 333 includes a second limiting fixed roller and a second limiting movable roller. The second limiting fixed roller and the second limiting movable roller are arranged in parallel. A second limiting gap is formed between the second limiting fixed roller and the second limiting movable roller. The second limiting gap allows the plastic film to pass through. The maximum width of the second limiting gap is smaller than the diameter of the film-opening spacer 331 to prevent the film-opening spacer 331 from escaping from the first limiting gap. In this way, the film-opening spacer 331 is controlled between the first limiting assembly 332 and the second limiting assembly 333.
[0083] In this embodiment, a plurality of tension guide rollers 35 are provided between the film storage device 32 and the film opening device 33, and a plurality of tension guide rollers 35 are provided between the film opening device 33 and the film guiding device 34. By winding the plastic film around each tension guide roller 35 in sequence, the direction of the plastic film is guided, and at the same time, the wrap angle of the plastic film on the tension guide roller 35 is increased, so that the tension of the plastic film is adjusted to ensure that the plastic film will not be damaged or twisted during the transmission process, thereby maintaining the stability and neatness of the plastic film.
[0084] The film pressing assembly 343 of this embodiment includes a rotating rod 3431 and a pressure rod 3432. The rotating rod 3431 is rotatably connected to the film feeding mounting frame 31 at both ends. The pressure rod 3432 is fixed to one side of the rotating rod 3431 via a connecting piece. The pressure rod 3432 is provided with a pressure roller 3433, and a plurality of the pressure rollers 3433 are evenly distributed along the axial direction of the pressure rod 3432. The rotating rod 3431 is rotated to drive the pressure rollers 3433 on the pressure rod 3432 toward or away from the conveying guide roller 342. The pressure rollers 3433 can apply pressure to the plastic film under the action of their own weight, pressing it against the surface of the conveying guide roller 342.
[0085] The rotating rod 3431 is provided with a rocker, which drives the rotating rod 3431 to rotate; by swinging the rocker to rotate the rotating rod 3431 counterclockwise, the pressure wheel 3433 can be driven away from the conveying guide roller 342, so as to make a channel between the pressure wheel 3433 and the conveying guide roller 342 for the loading of the plastic film; by swinging the rocker to rotate the rotating rod 3431 clockwise, the pressure wheel 3433 presses the plastic film toward the conveying guide roller 342; by applying pressure by the pressure wheels 3433 arranged at several intervals on the pressure rod 3432, the layered plastic films can be squeezed and stuck together again.
[0086] Furthermore, an elastic member is provided at the end of the rocker arm, which may be a tension spring. One end of the elastic member is connected to the end of the rocker arm, and the other end of the elastic member is fixed to the film feeding mounting frame 31. The tension spring provides elastic force to stably press the pressure wheel 3433 toward the surface of the conveying guide roller 342.
[0087] The film guide plate 344 of this embodiment includes two oppositely arranged film guide units, and the film guide units include a connecting rod, both ends of the connecting rod are respectively fixed to the film feeding mounting frame 31, and a plurality of spring plates are spaced apart on one side of the connecting rod; a film guide channel from wide to narrow is formed between the opposite spring plates on the two film guide units, and the wide end is arranged close to the film discharge direction of the conveying guide roller 342. After the plastic film is delivered by the conveying guide roller 342, it enters the film guide channel from the wide end, and is guided and automatically adjusted by the plurality of spring plates spaced apart on both sides, so that the plastic film maintains its flatness, ensuring that the plastic film is delivered to the film discharge station 345 through the film guide plate 344.
[0088] A plastic film length measuring device is also provided near the film discharging station 345. The plastic film length measuring device is a plurality of sensors provided near the film discharging station 345. The device is used to measure the length of the plastic film passing through the film discharging station 345. When the length of the plastic film passing through the film discharging station 345 reaches a preset length, the sensor sends a signal to the main control system to stop the film feeding component 30 from feeding the film.
[0089] The bag sealing and cutting component 40 of this embodiment includes a bag sealing and cutting mounting frame 41 , which provides support and mounting base for various components and mounts the bag sealing and cutting component 40 inside the frame 10 .
[0090] The bag sealing and cutting mounting frame 41 is provided with an opening and closing device 42, a sealing device 43 and a bag cutting device 44;
[0091] The opening and closing device 42 includes a first support seat 421, a second support seat 422 and an opening and closing drive member 423; the two ends of the first support seat 421 are respectively connected to the bag sealing and cutting mounting frame 41 through a slider slide rail mechanism, and the two ends of the second support seat 422 are also respectively connected to the bag sealing and cutting mounting frame 41 through a slider slide rail mechanism; so that the first support seat 421 and the second support seat 422 can be translated relative to the bag sealing and cutting mounting frame 41, approaching or moving away from each other. The first support seat 421 has a first clamping surface, and the second support seat 422 has a second clamping surface, and the first clamping surface and the second clamping surface are arranged opposite to each other on both sides of the film discharge station 345; the opening and closing drive member 423 is used to drive the first support seat 421 and the second support seat 422 to approach or move away from each other; specifically, the opening and closing drive member 423 includes a first opening and closing cylinder and a second opening and closing cylinder, and the two first opening and closing cylinders are respectively arranged at both ends of the first support seat 421, and are used to drive the first support seat 421 to approach or move away from the second support seat 422; the two second opening and closing cylinders are respectively arranged at both ends of the second support seat 422, and are used to drive the second support seat 422 to approach or move away from the first support seat 421.
[0092] The sealing device 43 is provided on the first support seat 421 and is used to seal the plastic film in the film discharging station 345;
[0093] The bag cutting device 44 is arranged on the second support seat 422, and the bag cutting device 44 includes a cutter disc drive 441 and a rotating cutter disc 442. The cutter disc drive 441 has an output end, and the rotating cutter disc 442 is arranged at the output end of the cutter disc drive 441; the rotating cutter disc 442 is driven by the cutter disc drive 441 to rotate to cut the plastic film in the film discharge station 345.
[0094] During use, the plastic film is sent to the film discharge station 345 by the film feeding component 30. When the length of the plastic film passing through the film discharge station 345 reaches a preset length, the plastic film stops being transported; the opening and closing driving component 423 of the opening and closing device 42 provides power to drive the first support seat 421 and the second support seat 422 to approach each other, clamping the plastic film between the first clamping surface and the second clamping surface; the knife disc driving component 441 of the bag cutting device 44 drives the rotating knife disc 442 to rotate, cutting the plastic film fixed in the film passing channel, and the sealing device 43 seals the plastic film in the film passing channel, thereby realizing continuous cutting and sealing of the plastic film. Compared with the existing fixed blade, the setting of the rotating knife disc 442 has the characteristics of good cutting effect, which can ensure that the incision is neat and there is no pulling, thereby ensuring the sealing and integrity of the bag.
[0095] Specifically, an upper pressure plate 4211 and a lower pressure plate 4212 are provided on the first clamping surface of this embodiment, and an upper buffer bar 4221 and a lower buffer bar 4222 are provided at the corresponding positions of the second clamping surface, so that the upper buffer bar 4221 and the lower buffer bar 4222 are respectively arranged opposite to the upper pressure plate 4211 and the lower pressure plate 4212; the upper buffer bar 4221 and the lower buffer bar 4222 have the characteristic of elastic deformation under force; when the first support seat 421 and the second support seat 422 approach each other, the upper buffer bar 4221 and the lower buffer bar 4222 respectively abut against the upper pressure plate 4211 and the lower pressure plate 4212, thereby clamping the plastic film in the film passing channel, providing a more stable and reliable clamping effect for the plastic film.
[0096] The sealing device 43 of this embodiment includes a hot knife 431, a heating element, and a stop plate 433. The hot knife 431 is disposed between the upper pressing plate 4211 and the lower pressing plate 4212, and the stop plate 433 is disposed between the upper buffer bar 4221 and the lower buffer bar 4222. The heating element is connected to the hot knife 431. The sealing device 43 also includes a hot knife driver 432. In this embodiment, the hot knife driver 432 is a telescopic cylinder having a fixed end and a telescopic end. The fixed end of the hot knife driver 432 is fixed to the first support base 421, and the telescopic end of the hot knife driver 432 is connected to the hot knife 431. The hot knife driver 432 drives the hot knife 431 to move horizontally, causing the hot knife 431 to extend or retract from between the upper pressing plate 4211 and the lower pressing plate 4212. The hot knife 431 is heated by a heating element, and the hot knife 431 extends to press the plastic film against the abutment plate 433, thereby sealing the plastic film between the upper pressing plate 4211 and the lower pressing plate 4212, making the seal smooth and having a good sealing effect. The upper pressing plate 4211 and the lower pressing plate 4212 also have the function of a guard plate to prevent the hot knife 431 from contacting the plastic film when in standby mode, thereby improving the safety of the equipment.
[0097] The rotary cutter disc 442 of this embodiment has a circumferentially formed blade for cutting plastic film. The rotary cutter disc 442 is disposed between the abutment plate 433 and the lower buffer bar 4222, with the blade extending from the gap between the abutment plate 433 and the lower buffer bar 4222. The abutment plate 433 and the lower buffer bar 4222 serve as guards on both sides of the rotary cutter disc 442. The bag cutting device 44 also includes a knife holder 443 and a knife holder driver 444. The knife holder driver 441 and the rotary cutter disc 442 are slidably connected to the second support seat 422 via the knife holder 443. The knife holder driver 444 is connected to the knife holder 443, thereby enabling the rotary cutter disc 442 to translate back and forth along the length of the second support seat 422 to cut the plastic film. The tool holder driving component 444 is a rodless cylinder, which has an outer cylinder, a piston and a guide rod. The outer cylinder is fixed to the second support seat 422, the guide rod is arranged along the length direction of the second support seat 422, and the piston is fixed to the tool holder 443.
[0098] The cutting depth can be controlled by controlling the amount the blade extends from the gap between the abutment plate 433 and the lower buffer strip 4222. The plastic film cutting area is clamped on both sides between the upper pressure plate 4211 and the upper buffer strip 4221, and the lower pressure plate 4212 and the lower buffer strip 4222, respectively. This prevents displacement during the cutting process, ensuring a smooth and complete cut of the plastic film. A rodless cylinder acts as a driving element, driving the rotating cutter disc 442 back and forth along the length of the second support base 422 to perform the cutting. This provides the rotating cutter disc 442 with efficient, space-saving, and reliable linear power, further improving the bag cutting device 44's effectiveness in cutting the plastic film.
[0099] The film clamping and bag opening component 50 of this embodiment includes a translation device 51, on which a first film clamping device 52 and a second film clamping device 53 are provided;
[0100] The translation device 51 includes a translation mounting frame 511, a first mounting plate 512 and a second mounting plate 513. The translation mounting frame 511 is used to provide support and installation basis for each component, and the film clamping bag opening component 50 is installed in the frame 10 through the translation mounting frame 511; the first mounting plate 512 is used to install the first film clamping device 52, and the second film clamping device 53 is used to install the second film clamping device 53. Specifically, a slide rail is formed on the translation mounting frame 511, and the slide rail is arranged along the length direction of the translation mounting frame 511, and the number of the slide rails is 2; a slider adapted to the slide rail is fixed on the back of the first mounting plate 512, and the first mounting plate 512 is slidably connected to the translation mounting frame 511 through the slider and the slide rail; a slider adapted to the slide rail is fixed on the back of the second mounting plate 513, and the second mounting plate 513 is slidably connected to the translation mounting frame 511 through the slider and the slide rail; thereby, the first mounting plate 512 and the second mounting plate 513 can both be translated in the length direction of the mounting plate, and the first mounting plate 512 and the second mounting plate 513 can be close to or away from each other.
[0101] The first clamping device 52 includes a first clamping arm 521, the end of which is fixed to the first mounting plate 512, and a supporting rib is provided at the connection between the first clamping arm 521 and the first mounting plate 512, so that the first clamping arm 521 is vertically fixed to the side of the first mounting plate 512; the second clamping device 53 includes a second clamping arm 531, the end of which is fixed to the second mounting plate 513, and a supporting rib is also provided at the connection between the second clamping arm 531 and the second mounting plate 513, so that the second clamping arm 531 is vertically fixed to the side of the second mounting plate 513; the first clamping arm 521 and the second clamping arm 531 are arranged in parallel, and the first clamping arm 521 and the second clamping arm 531 can approach or move away from each other under the drive of the first mounting plate 512 and the second mounting plate 513.
[0102] The first film clamping arm 521 is provided with a plurality of film opening clamps 54 on its side; the second film clamping arm 531 is provided with a plurality of film opening clamps 54 on its side. In this embodiment, there are two film opening clamps 54 on the first film clamping arm 521 and two film opening clamps 54 on the second film clamping arm 531. The film opening clamps 54 on the side of the first film clamping arm 521 are arranged opposite to the film opening clamps 54 on the side of the second film clamping arm 531. The film opening clamps 54 are used to clamp the plastic film layer at the opening of the plastic bag. A bag opening passage is formed between the first film clamping arm 521 and the second film clamping arm 531, through which the plastic bag can pass.
[0103] During use, the first clamping arm 521 and the second clamping arm 531 are initially away from each other to make way for the bag opening passage. After the plastic bag passes through the film feeding, sealing, and cutting processes of the film feeding component 30 and the sealing and cutting component, it is positioned in the bag opening passage between the first clamping arm 521 and the second clamping arm 531. The first mounting plate 512 and the second mounting plate 513 respectively drive the first clamping arm 521 and the second clamping arm 531 to move closer to each other, so that the film opening clamp 54 on the first clamping arm 521 and the film opening clamp 55 on the second clamping arm 531 are moved closer to each other. The four pairs of film-opening clamps 54 clamp the plastic film on both sides of the bag opening in the bag opening channel. The four film-opening clamps 54 are arranged in a "mutual" shape to clamp the plastic film. Subsequently, the first film-opening arm 521 and the second film-opening arm 531 are respectively driven away from each other by the first mounting plate 512 and the second mounting plate 513, so that the plastic bag opening on the film-opening clamps 54 clamped on the first film-opening arm 521 and the film-opening clamps 54 on the second film-opening arm 531 is opened. The simultaneous movement of the first mounting plate 512 and the second mounting plate 513 can also achieve translational movement of the plastic bag and position it above the carton. The film-opening component 50 of the automatic bagging machine for formula tobacco of this embodiment clamps the plastic film at the bag opening with the film-opening clamps 54, and the translation device 51 drives the translation of the first film-opening arm 521 and the second film-opening arm 531, respectively, to ensure that the bag opening is accurately and quickly opened and can be translated and positioned above the carton so that subsequent filling and sealing operations can proceed smoothly. The bag opening efficiency is high and the flexibility is strong.
[0104] The first film clamping device 52 of this embodiment further includes a sliding assembly and a locking assembly. The film opening clamp 54 is connected to the first film clamping arm 521 via the sliding assembly, so that the film opening clamp 54 can slide along the length of the first film clamping arm 521. The locking assembly is provided at the connection between the film opening clamp 54 and the first film clamping arm 521, and the relative position of the film opening clamp 54 and the first film clamping arm 521 is fixed by the locking assembly.
[0105] The relative positions of the two film clamps 54 on the first film clamping arm 521 can be adjusted by the sliding assembly and the locking assembly, so that the device has a certain adaptability and can be adjusted according to plastic bags or cartons of different sizes and shapes.
[0106] The film opening clamp 54 of this embodiment includes a connecting plate, one side of which is connected to the sliding assembly, and the other side of which is formed with a slide rail. The film opening clamp 54 also includes a film clamping driver 541, a fixed member 542, and a sliding member 543. The film clamping driver 541 is fixed to the connecting plate via a fixed plate, and the film clamping driver 541 has a fixed end and a telescopic end; the fixed member 542 is connected to the fixed end of the film clamping driver 541; the end of the sliding member 543 cooperates with the slide rail on the side of the connecting plate via a slider, and the side of the sliding member 543 is connected to the telescopic end of the film clamping driver 541; the fixed member 542 is used to clamp the plastic film and is provided with a rubber sleeve 544 at one end, and the sliding member 543 is used to clamp the plastic film and is provided with a rubber sleeve 544 at one end. The film clamping driving member 541 is telescopically driven to drive the fixing member 542 and the sliding member 543 closer to or farther from each other, thereby clamping or releasing the opening of the plastic bag, improving the clamping stability of the film opening clamp 54 on the opening of the plastic bag, and preventing the plastic bag from falling off during the bag opening process.
[0107] The translation device 51 of this embodiment also includes a first translation component and a first translation component. The first translation component is used to drive the first mounting plate 512 to translate relative to the translation mounting frame 511, and the first translation component is used to drive the second mounting plate 513 to translate relative to the translation mounting frame 511, so that the movements of the two are independent of each other and do not interfere with each other. The first clamping arm 521 or the second clamping arm 531 can be adjusted independently, and it has strong flexibility.
[0108] The second film clamping device 53 of this embodiment has the same structure as the first film clamping device 52. The two are arranged relative to each other. Those skilled in the art will understand and implement this, and will not be described in detail here. The vertical or parallel mentioned in this embodiment includes approximately vertical or approximately parallel, which will be understood by those skilled in the art.
[0109] The bagging component 60 of this embodiment includes a lifting device 61, an opening device 62 and a bag-supporting device;
[0110] The lifting device 61 includes a bag mounting frame 611 , and the various components of the bag mounting frame 611 provide support and installation basis, and the bag mounting frame 611 is used to install the bag component 60 in the frame 10.
[0111] The bag mounting frame 611 is vertically provided with a slide rail, and the back of the lifting mounting plate 612 is provided with a slider. The lifting mounting plate 612 is slidably connected to the bag mounting frame 611 through the cooperation of the slide rail and the slider, so that the lifting mounting plate 612 can move back and forth in the height direction of the bag mounting frame 611, driving the opening device 62 and the bag supporting device to move in the height direction.
[0112] The opening device 62 includes a lifting frame 621, the end of which is fixed to the lifting mounting plate 612. A plurality of reinforcing ribs are provided at the connection between the lifting frame 621 and the lifting mounting plate 612, thereby improving the connection strength between the lifting frame 621 and the lifting mounting plate 612 and the stability of the lifting frame 621.
[0113] The first opening plate 622 and the second opening plate 623 are slidably connected to the lifting frame 621; a sliding rail is horizontally provided on the bottom surface of the lifting frame 621, and sliders are fixed on the first opening plate 622 and the second opening plate 623. Through the cooperation of the sliding rail and the slider, the first opening plate 622 and the second opening plate 623 are respectively slidably connected to the bottom surface of the lifting frame 621, so that the first opening plate 622 and the second opening plate 623 can move back and forth in the horizontal direction of the lifting frame 621.
[0114] The bag-stretching device includes a first bag-stretching assembly 63 and a second bag-stretching assembly 64. The first bag-stretching assembly 63 is arranged on the first opening plate 622, and the second bag-stretching assembly 64 is arranged on the second opening plate 623, so that the first bag-stretching assembly 63 and the second bag-stretching assembly 64 are driven by the first opening plate 622 and the second opening plate 623 to move back and forth in the horizontal direction of the lifting frame 621, and the two can approach or move away from each other; the first bag-stretching assembly 63 includes a first inner bag-stretching structure 631 and a first outer bag-stretching structure 632, and a gap is formed between the first inner bag-stretching structure 631 and the first outer bag-stretching structure 632 for the carton box board to pass through; the second bag-stretching assembly 64 includes a second inner bag-stretching structure 641 and a second outer bag-stretching structure 642, and a gap is formed between the second inner bag-stretching structure 641 and the second outer bag-stretching structure 642 for the carton box board to pass through.
[0115] During use, the opened plastic bag is moved from the film bag opening component 50 to the bottom of the bagging component 60, and the lifting device 61 drives the opening device 62 and the bag-stretching device installed on the lifting frame 621 to descend. The initial state of the first bag-stretching component 63 and the second bag-stretching component 64 is a gathered state close to each other. The first bag-stretching component 63 and the second bag-stretching component 64 in the gathered state enter the plastic bag under the drive of the lifting device 61, and then the first opening plate 622 and the second opening plate 623 on the opening device 62 drive the first bag-stretching component 63 and the second bag-stretching component 64 to enter the plastic bag. The first and second bag-stretching components 63 and 64 are separated from each other, and the mouth of the plastic bag is tightened between the first and second bag-stretching components 63 and 64. The lifting device 61 drives the first and second bag-stretching components 63 and 64 and the plastic bag supported between the first and second bag-stretching components 63 and 64 to rise. When the carton below is in place, the lifting device 61 drives the first and second bag-stretching components 63 and 64 and the plastic bag to descend. The first opening plate 622 and the second opening plate 623 drive the first and second bag-stretching components 63 and 64 to open. The bag assembly 64 is adjusted in the horizontal direction to align the box plates on opposite sides of the carton with the gap between the first inner bag support structure 631 and the first outer bag support structure 632 of the first bag support assembly 63, and the gap between the second inner bag support structure 641 and the second outer bag support structure 642 of the second bag support assembly 64. The first outer bag support structure 632 and the second outer bag support structure 642 fold the mouth of the plastic bag on the outside of the upper edge of the carton during the process of descending. The first inner bag support structure 631 and the second inner bag support structure 641 are lowered. During the process, the bag slides along the inner wall of the carton, pressing the inner plastic film of the plastic bag to the inner wall of the carton. Then, the opening device 62 drives the first bag-stretching component 63 and the second bag-stretching component 64 to aggregate, so that the plastic bag changes from a tightened state to a relaxed state. Finally, the lifting device 61 drives the opening device 62 and the bag-stretching device to rise, thus completing the entire bagging action. This ensures that the mouth of the plastic bag is stably supported at the mouth of the carton, and the inner plastic film of the plastic bag fits perfectly with the wall of the carton, and the bag mouth of the plastic bag is not easy to fall off during the subsequent material filling process.
[0116] Specifically, the first inner support bag structure 631 includes an inner support plate 6311, and the inner support plate 6311 has a vertically arranged upright portion and a horizontally arranged horizontal portion, and the upright portion and the horizontal portion respectively smooth and fit the inner plastic film of the plastic bag on the side wall and the bottom wall of the carton; the surface of the inner support plate 6311 is evenly distributed with a number of hollow holes, and the air pressure on both sides of the inner support plate 6311 is connected through the hollow holes to avoid the formation of air pressure difference to generate air flow stirring and cause the plastic film to shift; the edges of the inner support plate 6311 are formed with transition fillets, and the transition fillets prevent the inner support plate 6311 from damaging and pulling the plastic film during the contact with the plastic bag.
[0117] Furthermore, the first inner support bag structure 631 of this embodiment also includes an inner support connecting frame 6312 and an inner support driving member 6313. The top end of the inner support connecting frame 6312 is fixed to the bottom of the first opening plate 622, and the inner support connecting frame 6312 is slidably connected to the inner support plate 6311, so that the inner support plate 6311 can be translated in the height direction relative to the inner support connecting frame 6312; specifically, circular flange linear bearings are fixed at both ends of the bottom of the inner support connecting frame 6312, and a guide column is connected in the circular flange linear bearing, and the guide column is vertically arranged, and the bottom end of the guide column is connected to the horizontal part of the inner support plate 6311; so that the inner support connecting frame 6312 is slidably connected to the inner support plate 6311, and the inner support plate 6311 can be translated in the height direction relative to the inner support connecting frame 6312. The inner support driving member 6313 has a fixed end and a telescopic end. The fixed end of the inner support driving member 6313 is fixed to the inner support connecting frame 6312, and the telescopic end of the inner support driving member 6313 is connected to the inner support plate 6311. When the first inner support bag structure 631 enters the carton, the inner support driving member 6313 provides power to drive the inner support plate 6311 to move back and forth in the height direction of the inner support connecting frame 6312, causing the inner support plate 6311 to slide along the inner wall of the carton, further increasing the contact area between the inner support plate 6311 and the carton. At the same time, the back and forth movement can squeeze out the air between the plastic bag and the carton, thereby improving the fit of the plastic bag to the inner wall of the carton.
[0118] The first outer support bag structure 632 of this embodiment includes a first outer support plate 6321 and a second outer support plate 6322. The first outer support plate 6321 is connected to one end of the first opening plate 622 through a first adjusting block 6323, and the second outer support plate 6322 is connected to the other end of the first opening plate 622 through a second adjusting block 6324. The first outer support plate 6321 and the second outer support plate 6322 are arranged opposite to each other; the positions of the first outer support plate 6321 and the second outer support plate 6322 correspond to two adjacent folding corners of the carton, and inner folding corners are formed on the inner sides of the first outer support plate 6321 and the second outer support plate 6322, and the inner folding corners are adapted to the outer edges of the carton; the opening of the plastic bag is folded and pushed along the vertical edges of the carton through the first outer support plate 6321 and the second outer support plate 6322, thereby improving the fit between the opening of the plastic bag and the opening of the carton and the bagging efficiency. Both ends of the first opening plate 622 are provided with long grooves along their length, each of which is threaded with a screw. One end of the screw is connected to the first adjustment block 6323 or the second adjustment block 6324, thereby allowing the first adjustment block 6323 or the second adjustment block 6324 to slide with the first opening plate 622. By loosening the screw, the first adjustment block 6323 or the second adjustment block 6324 slides relative to the first opening plate 622. Tightening the screw locks the relative position of the first adjustment block 6323 or the second adjustment block 6324 with the first opening plate 622, thereby adjusting the relative position of the first outer support plate 6321 and the second outer support plate 6322 to adapt to the bagging requirements of cartons of different sizes. The edges of the first outer support plate 6321 and the second outer support plate 6322 are formed with transition fillets to prevent the first outer support plate 6321 or the second outer support plate 6322 from damaging or pulling the plastic film during contact with the plastic bag.
[0119] The second bag-supporting assembly 64 of this embodiment has the same structure as the first bag-supporting assembly 63 , and the two are arranged relative to each other, which can be understood by those skilled in the art and will not be described in detail here.
[0120] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. An automatic bagging machine for formula tobacco, characterized in that: include: A frame, wherein a bagging roller component, a film feeding component, a sealing and cutting component, a film clamping and bag opening component, and a bagging component are installed in the frame; The bagging roller component is used to convey cartons, and the two ends of the bagging roller component respectively form an input end and an output end, and a bagging station is formed between the input end and the output end; The film feeding component is used for storing and supplying plastic film, and the film feeding component has a film storage station and a film discharge station, the film storage station is arranged on one side of the bagging drum component, and the film discharge station is arranged above the bagging station; The sealing and cutting component is arranged near the film discharging station, and is used to seal and cut the plastic film to form an independent plastic bag; The film-clamping bag-opening component is arranged below the sealing and cutting component, and is used to open the mouth of the plastic bag; The bagging component is arranged above the bagging station, and is used for putting the plastic bag with an open mouth into the carton, and folding the mouth of the plastic bag at the box mouth of the carton.
2. The automatic bagging machine for formula tobacco according to claim 1, characterized in that: The bagging drum components include a conveying device, a baffle device and a carton limiting fence; The conveying device includes a conveying mounting frame, a conveying roller and a conveying driving member; the conveying mounting frame is fixed to the frame, and the input end and the output end are respectively formed at opposite ends of the conveying mounting frame; a plurality of conveying rollers are arranged in parallel with the conveying mounting frame, and the two ends of the conveying rollers are respectively rotatably connected to the opposite sides of the conveying mounting frame, and two adjacent conveying rollers are connected by synchronous pulleys; the conveying driving member has an output shaft, and the output shaft of the conveying driving member is connected to the conveying rollers; the conveying driving member provides power to drive each conveying roller to rotate, thereby driving the carton from the input end to the output end; The baffle device includes a baffle driving member and a carton baffle, the baffle driving member having a fixed end and a telescopic end, the fixed end of the baffle driving member being connected to the conveying mounting frame, and the telescopic end of the baffle driving member being connected to the carton baffle; the carton baffle is arranged between two adjacent conveying rollers, and the carton baffle has an intercepting state and a releasing state; in the intercepting state, the carton baffle is extended from between the two adjacent conveying rollers under the drive of the baffle driving member to position the carton at the bagging station; in the releasing state, the carton baffle is retracted from between the two adjacent conveying rollers under the drive of the baffle driving member to allow the carton to pass through the bagging station; The carton limiting fence includes a fixed rod, a sliding rod and a movable guide rod. Several of the fixed guide rods are vertically arranged on opposite sides of the conveying mounting frame, and the movable guide rod is horizontally arranged. The movable guide rod is connected to the side of the guide rod close to the bagging station through the sliding rod. The movable guide rod is formed with a transition section close to the input end, and the transition end is used to guide the carton to the bagging station.
3. The automatic bagging machine for formula tobacco according to claim 1, characterized in that: The film feeding component includes a film feeding mounting frame, the film feeding mounting frame is fixed to the frame, and the film storage device, the film opening device and the film guiding device are sequentially arranged on the film feeding mounting frame; The film storage device includes a film storage roller; the film storage roller is used to cover the rolled plastic film to be transported; the film storage station is formed on the film storage roller; The film opening device is arranged between the film storage device and the film guiding device, and the film opening device includes a film opening spacer rod, and the film opening spacer rod is used to be placed in the plastic film to separate the inner layer of the plastic film; The film guiding device includes a film guiding drive, a conveying guide roller, a film pressing assembly and a film guiding plate; the film pressing assembly is arranged on one side of the conveying guide roller, the film pressing assembly is used to press the plastic film against the surface of the conveying guide roller, and the film guiding plate is arranged on one side of the conveying guide roller; the film guiding drive drives the conveying guide roller to rotate so that the plastic film is delivered to the film discharging station through the film guiding plate.
4. The automatic bagging machine for formula tobacco according to claim 3, characterized in that: The film storage device also includes a film feeding drive member, a film feeding active roller, a film feeding support roller and a film storage support frame; the film storage roller is arranged above the film feeding active roller and the film feeding support roller in the direction of gravity through the film storage support frame, and the film feeding active roller and the film feeding support roller are respectively arranged on two opposite sides of the film storage support frame; the film feeding drive member has an output shaft, and the film feeding drive member output shaft is connected to the film feeding active roller through a transmission assembly; the film feeding active roller is driven by the film feeding drive member to rotate to feed the plastic film into the film opening device; both ends of the film storage roller are respectively connected to the film storage support frame for sliding connection, so that the film storage roller can translate in the direction of gravity, so that the plastic film roll sleeved on the film storage roller contacts the surfaces of the film feeding active roller and the film feeding support roller; The film opening device also includes a first limiting component and a second limiting component, the first limiting component and the second limiting component are respectively arranged on opposite sides of the film opening spacer, for limiting the film opening spacer between the first limiting component and the second limiting component; the first limiting component includes a first limiting fixed roller and a first limiting movable roller, the first limiting fixed roller is arranged in parallel with the first limiting movable roller, a first limiting gap is formed between the first limiting fixed roller and the first limiting movable roller, the first limiting gap can allow the plastic film to pass through, and the maximum width of the first limiting gap is smaller than the diameter of the film opening spacer; the second limiting component includes a second limiting fixed roller and a second limiting movable roller, the second limiting fixed roller is arranged in parallel with the second limiting movable roller, a second limiting gap is formed between the second limiting fixed roller and the second limiting movable roller, the second limiting gap can allow the plastic film to pass through, and the maximum width of the second limiting gap is smaller than the diameter of the film opening spacer; The cam is fixed to one end of the support frame, and the cam is fixed on one side of the support frame by a connecting member. The cam is fixed on one side of the support frame by a connecting member. The cam is provided with a pressure wheel, and the pressure wheels are evenly distributed along the axial direction of the pressure wheel. The cam is driven by the cam to move the pressure wheels on the pressure wheel toward or away from the conveying guide roller. The cam is provided with a rocker arm, and the cam is driven by the rocker arm to rotate the cam. The end of the rocker arm is provided with an elastic member, one end of the elastic member of the rocker arm is connected to the end of the rocker arm, and the other end of the elastic member of the rocker arm is fixed to the mounting bracket; the elastic member at the end of the rocker arm provides an elastic force to press the pressure wheel toward the surface of the conveying guide roller; the film guide plate comprises two oppositely arranged film guide units, the film guide unit comprises a film guide connecting rod, the two ends of the film guide connecting rod are respectively fixed to the film feeding mounting bracket, and a plurality of spring plates are arranged at intervals on one side of the film guide connecting rod; a film guide channel from wide to narrow is formed between the opposite spring plates on the two film guide units.
5. The automatic bagging machine for formula tobacco according to claim 1, characterized in that: The bag sealing and cutting component includes a bag sealing and cutting mounting frame, and an opening and closing device, a sealing device and a bag cutting device mounted on the bag sealing and cutting mounting frame; The opening and closing device includes a first support seat, a second support seat and an opening and closing driving member; the first support seat and the second support seat are both slidably connected to the bag sealing and cutting mounting frame, the first support seat having a first clamping surface, and the second support seat having a second clamping surface, respectively arranged on two opposite sides of the film discharging station; the opening and closing driving member is used to drive the first support seat and the second support seat to move closer to or away from each other; an upper pressure plate and a lower pressure plate are arranged on the first clamping surface; an upper buffer bar and a lower buffer bar are arranged on the second clamping surface; the upper buffer bar and the lower buffer bar are respectively arranged opposite to the upper pressure plate and the lower pressure plate; when the first support seat and the second support seat are close to each other, the upper buffer bar and the lower buffer bar respectively abut against the upper pressure plate and the lower pressure plate, thereby clamping the plastic film in the film discharging station.
6. The automatic bagging machine for formula tobacco according to claim 5, characterized in that: The sealing device includes a hot knife, a hot knife driving member, a heating element and a resisting plate, wherein the hot knife is arranged between the upper pressing plate and the lower pressing plate, and the resisting plate is arranged between the upper buffer bar and the lower buffer bar; the heating element is connected to the hot knife, and the hot knife driving member has a fixed end and a telescopic end, the fixed end of the hot knife driving member is fixed to the first supporting seat, and the telescopic end of the hot knife driving member is connected to the hot knife, and the hot knife driving member drives the hot knife to move horizontally, so that the hot knife extends from between the upper pressing plate and the lower pressing plate, presses the plastic film against the resisting plate, and realizes sealing of the plastic film between the upper pressing plate and the lower pressing plate; The bag cutting device is arranged on the second support seat, and the bag cutting device includes a cutter disc drive and a rotating cutter disc, the cutter disc drive has an output end, and the rotating cutter disc is connected to the output end of the cutter disc drive; a blade is formed circumferentially on the rotating cutter disc, and the blade is used to cut the plastic film; the rotating cutter disc is arranged between the support plate and the lower buffer bar, and the blade extends from the gap between the support plate and the lower buffer bar; the bag cutting device also includes a knife holder and a knife holder drive; the knife disc drive and the rotating cutter disc are slidably connected to the second support seat through the knife holder, and the knife holder drive is connected to the knife holder, so that the rotating cutter disc can translate back and forth along the length direction of the second support seat.
7. The automatic bagging machine for formula tobacco according to claim 1, characterized in that: The film clamping and bag opening component includes a translation device, a first film clamping device and a second film clamping device; The translation device includes a translation mounting frame, a first mounting plate and a second mounting plate, wherein the first mounting plate and the second mounting plate are both slidably connected to the translation mounting frame, so that the first mounting plate and the second mounting plate can both translate in the length direction of the mounting plate; The first film clamping device includes a first film clamping arm, the end of which is fixed to the first mounting plate, and a plurality of film opening clamps are provided on the side of the first film clamping arm; the second film clamping device includes a second film clamping arm, the end of which is fixed to the second mounting plate, and a plurality of film opening clamps are provided on the side of the second film clamping arm; a bag opening channel for the plastic bag to pass through is formed between the first film clamping arm and the second film clamping arm; The first mounting plate and the second mounting plate respectively drive the first film clamping arm and the second film clamping arm to approach each other, so that the film opening clamps on the first film clamping arm and the film opening clamps on the second film clamping arm clamp both sides of the plastic bag opening in the bag opening channel, and the first mounting plate and the second mounting plate respectively drive the first film clamping arm and the second film clamping arm to move away from each other, so that the plastic bag opening clamped on the film opening clamps on the first film clamping arm and the second film clamping arm is opened.
8. The automatic bagging machine for formula tobacco according to claim 1, characterized in that: The bagging component includes a lifting device, an opening device and a bag supporting device; The lifting device includes a bag mounting frame, and a lifting mounting plate is slidably connected to the bag mounting frame, so that the lifting mounting plate can move back and forth in the height direction of the bag mounting frame; The opening device includes a lifting frame, the end of which is fixed to the lifting mounting plate, and a first opening plate and a second opening plate are slidably connected to the lifting frame, so that the first opening plate and the second opening plate can move back and forth in the horizontal direction of the lifting frame; The bag-stretching device includes a first bag-stretching assembly and a second bag-stretching assembly. The first bag-stretching assembly is arranged on the first opening plate, and the second bag-stretching assembly is arranged on the second opening plate, so that the first bag-stretching assembly and the second bag-stretching assembly can approach or move away from each other under the drive of the first opening plate and the second opening plate; the first bag-stretching assembly includes a first inner bag-stretching structure and a first outer bag-stretching structure, and a gap is formed between the first inner bag-stretching structure and the first outer bag-stretching structure for the carton box board to pass through; the second bag-stretching assembly includes a second inner bag-stretching structure and a second outer bag-stretching structure, and a gap is formed between the second inner bag-stretching structure and the second outer bag-stretching structure for the carton box board to pass through.
9. The automatic bagging machine for formula tobacco according to claim 8, characterized in that: The first inner support bag structure includes an inner support plate, an inner support connecting frame and an inner support driving member, the inner support plate has a vertically arranged upright portion and a horizontally arranged horizontal portion; the top end of the inner support connecting frame is fixed to the bottom of the first open plate, the inner support connecting frame is slidably connected to the inner support plate, so that the inner support plate can be translated in the height direction relative to the inner support connecting frame; the inner support driving member has a fixed end and a telescopic end, the fixed end of the inner support driving member is fixed to the inner support connecting frame, and the telescopic end of the inner support driving member is connected to the inner support plate; The first outer support bag structure includes a first outer support plate and a second outer support plate. The first outer support plate is connected to one end of the first opening plate through a first adjusting block, and the second outer support plate is connected to the other end of the first opening plate through a second adjusting block. The first outer support plate and the second outer support plate are arranged opposite to each other; the first adjusting block is slidably connected to the first opening plate, and the second outer support plate is slidably connected to the first opening plate; the first outer support plate and the second outer support plate are both formed with an inner folding angle, and the inner folding angle is adapted to the outer edge of the carton.