Discharging mechanism for electronic detonator leg wire production

By designing a cutting mechanism that includes components such as the body, pads, shells, etc., the problems of inaccurate material separation and mismatch speed in the production of electronic detonator pins are solved, accurate separation and real-time monitoring are achieved, and production efficiency is improved.

CN223291595UActive Publication Date: 2025-09-02GANSU JIULIAN CIVIL EXPLOSIVE DEVICES & MATERIALS CO LTD
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Patent Information

Application Number
CN202422835170.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-02
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing electronic detonator production cutting mechanism may have deviations when picking the foot line at the designated position, resulting in the failure to proceed smoothly in the subsequent assembly process, the cutting speed does not match other processes, and lacks real-time monitoring functions, making it difficult to find problems in a timely manner and deal with them.

Method used

A feeding mechanism including the body, pad, housing, roller, telescopic pad, feeding box, motor, vehicle and feeding mechanism is designed. Through the clamping device driven by the transmission system and cylinder, the precise separation and transmission of materials is achieved, and real-time monitoring functions are equipped to ensure production continuity.

Benefits of technology

It realizes accurate separation and transmission of materials, avoids production bottlenecks, improves production efficiency, and has real-time monitoring capabilities to detect and deal with problems in a timely manner.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of leg wire production, in particular to a discharging mechanism for electronic detonator leg wire production, and aims to solve the problems that in the prior art, when a leg wire is taken out at a designated position, deviation may occur, so that the subsequent assembly procedure cannot be smoothly carried out, the discharging speed may not be matched with the speed of other procedures, and the production bottleneck is caused. In order to overcome the defects that most discharging mechanisms do not have a real-time monitoring function, and problems are difficult to find and deal with in time, the following scheme is provided: the discharging mechanism comprises a machine body; the six cushion blocks are fixedly connected to the bottom of the machine body; the shell is connected to one side of the machine body; the rolling wheels are fixedly connected to the bottom of the shell, and the number of the rolling wheels is four; according to the wire clamping device, materials can be stably conveyed, the materials can be screened, in the wire clamping process, the situation that multiple materials are clamped by one clamp can be avoided, and the materials can be manually screened.
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Description

Technical Field

[0001] The present application relates to the field of leg wire production, and in particular to a blanking mechanism for producing electronic detonator leg wires. Background Art

[0002] The blanking mechanism for the production of electronic detonator leg wires is an important equipment in the production process of electronic detonator leg wires. Its main function is to cut the raw materials into predetermined lengths and feed them into the production line to ensure the continuity and efficiency of the production process.

[0003] However, existing blanking mechanisms used in the production of electronic detonator wires can deviate when removing the wire from the designated location, disrupting subsequent assembly processes. The blanking speed can also be mismatched with other process steps, creating production bottlenecks. Most blanking mechanisms lack real-time monitoring capabilities, making it difficult to detect and address issues promptly. To address this issue, we propose a blanking mechanism for electronic detonator wire production to address these issues. Utility Model Content

[0004] The purpose of this utility model is to address the existing problem of deviation when removing the leg wire at the designated position, which can lead to subsequent assembly processes being unable to proceed smoothly and the material removal speed being mismatched with the speed of other processes, causing production bottlenecks. Most material removal mechanisms lack real-time monitoring capabilities, making it difficult to detect and address problems in a timely manner. The proposed material removal mechanism is suitable for the production of electronic detonator leg wires.

[0005] The blanking mechanism for producing the electronic detonator leg wire provided in this application adopts the following technical solution:

[0006] The blanking mechanism for the production of electronic detonator leg wires includes:

[0007] body;

[0008] six spacers fixedly connected to the bottom of the machine body;

[0009] a housing connected to one side of the body;

[0010] Rollers, fixedly connected to the bottom of the housing, and provided with four;

[0011] Four telescopic pads are fixedly connected to the bottom of the shell;

[0012] A blanking box, fixedly connected to one side of the shell;

[0013] An electric motor is fixedly connected to the interior of the blanking box;

[0014] a carrier connected to one side of the shell;

[0015] The unloading mechanism is rotatably connected to the interior of the unloading box.

[0016] Furthermore, the unloading mechanism includes two transmission shafts rotatably connected to the inside of the unloading box, and one of the two transmission shafts is fixedly connected to the output end of the motor, and the two transmission shafts are connected to the same belt for transmission, and two adjustment blocks are fixedly connected to the top of the unloading box.

[0017] Furthermore, grooves are opened inside the two adjustment blocks, and springs are fixedly connected inside the two adjustment blocks, and sliding rods are fixedly connected inside the adjustment blocks, and one end of the two sliding rods is slidably connected to a slider, and one side of the two sliders is fixedly connected to the same pressure block.

[0018] Furthermore, the top of the blanking box is fixedly connected to two regulating boxes, and the tops of the two regulating boxes are fixedly connected to fixed frames, and the top of one of the two fixed frames is fixedly connected to a rotating motor.

[0019] Furthermore, the interior of the two fixed frames is rotatably connected to a rotating shaft, and one end of the two rotating shafts is fixedly connected to a sprocket, and the two sprockets are transmission-connected to the same chain, and the interior of the discharge box is rotatably connected to two screws, and both screws are threadedly connected to screw blocks, and one side of the two screw blocks is fixedly connected to the same stabilizing block.

[0020] Furthermore, a plurality of partition plates are fixedly connected to the bottom of the stabilizing block, and the partition plates cooperate with the belts, and a baffle is fixedly connected to the top of the stabilizing block, and the baffle cooperates with the partition plates.

[0021] Furthermore, two guide rails are fixedly connected to the top of the shell, and one side of the two guide rails is slidably connected to the same unloading translation slider plate, and the top of the unloading translation slider plate is fixedly connected to two unloading upper and lower cylinders, and the bottom of the unloading upper and lower cylinders is fixedly connected to the unloading upper and lower slide rail mounting frame.

[0022] Furthermore, two fixed blocks are connected to both sides of the top of the shell, and one side of the two fixed blocks is fixedly connected to the same sliding rail, and a translation buckle block is slidably connected to the sliding rail, and the translation buckle block is connected to the blanking translation slider plate, and the bottom of the upper and lower sliding rail mounting frame for blanking is fixedly connected to the blanking clamp mounting plate, and both sides of the blanking clamp mounting plate are fixedly connected to the blanking pressing screw plate, and one side of the blanking pressing screw plate is fixedly connected to multiple wire taking punches, and the bottom of the blanking clamp mounting plate is connected to multiple large wire taking clamps, and the bottom of the upper and lower sliding rail mounting frame for blanking is fixedly connected to a push rod.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. When it is necessary to move or discharge materials, first place the materials on the belt and start the motor. The output end of the motor drives the transmission shaft to rotate, the transmission shaft drives the conveyor wheel to rotate, and the conveyor wheel drives the belt to run, thereby transmitting the materials on the belt. When the products on the belt are inferior, the motor reverses, causing the belt to run in the opposite direction, thereby discharging the materials.

[0025] 2. When the materials need to be separated, start the rotary motor, and the output end of the rotary motor drives the corresponding rotating shaft to rotate, the rotating shaft drives the sprocket to rotate, the sprocket drives the chain transmission, thereby rotating another sprocket, causing the screw to rotate, the rotating screw drives the screw block to move, the screw block drives the stabilizing block to move, and the stabilizing block drives the partition plate to move, and the materials are separated by the partition plate to prevent one clamp from adding multiple materials when clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a blanking mechanism for producing electronic detonator leg wires in Example 1 of the present application;

[0027] Figure 2 This is the blanking mechanism for producing the electronic detonator leg wire in the first embodiment of the present application. Figure 1 Part A in the middle is an enlarged schematic diagram of the three-dimensional structure;

[0028] Figure 3 It is a three-dimensional structural schematic diagram of part of the structure of the blanking mechanism for producing the electronic detonator leg wire in Example 1 of the present application.

[0029] Figure markings: 1. Machine body; 2. Pad; 3. Shell; 4. Roller; 5. Telescopic pad; 6. Blanking box; 7. Motor; 8. Belt; 9. Transmission shaft; 10. Adjustment block; 11. Slider; 12. Slide rod; 13. Pressure block; 14. Adjustment box; 15. Blanking press screw plate; 16. Rotating motor; 17. Screw; 18. Stabilizing block; 19. Partition plate; 20. Sprocket; 21. Blanking clamp mounting plate; 22. Blanking upper and lower slide rail mounting bracket; 23. Carrier; 24. Sliding rail; 25. Translation buckle block; 26. Blanking translation slider plate; 27. Blanking upper and lower cylinders; 28. Large wire taking clamp; 29. ​​Wire taking punch. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Example 1

[0032] Reference Figure 1-Figure 3 , the blanking mechanism for the production of electronic detonator leg wires includes:

[0033] Body 1;

[0034] six spacers 2 fixedly connected to the bottom of the body 1;

[0035] The housing 3 is connected to one side of the body 1;

[0036] Rollers 4 are fixedly connected to the bottom of the housing 3 and are provided in four numbers;

[0037] Four telescopic pads 5 are fixedly connected to the bottom of the housing 3;

[0038] A blanking box 6 is fixedly connected to one side of the housing 3;

[0039] The motor 7 is fixedly connected to the inside of the blanking box 6;

[0040] The carrier 23 is connected to one side of the housing 3;

[0041] The blanking mechanism is rotatably connected to the interior of the blanking box 6.

[0042] Specifically, the unloading mechanism includes two transmission shafts 9 rotatably connected to the inside of the unloading box 6, and one of the two transmission shafts 9 is fixedly connected to the output end of the motor 7, and the two transmission shafts 9 are transmission-connected with the same belt 8, and two adjustment blocks 10 are fixedly connected to the top of the unloading box 6.

[0043] Specifically, grooves are opened inside the two adjustment blocks 10, and springs are fixedly connected inside the two adjustment blocks 10, and a sliding rod 12 is fixedly connected inside the adjustment blocks 10, and one end of the two sliding rods 12 is slidably connected to a slider 11, and one side of the two sliders 11 is fixedly connected to the same pressure block 13.

[0044] Specifically, the top of the blanking box 6 is fixedly connected to two regulating boxes 14 , and the tops of the two regulating boxes 14 are fixedly connected to fixed frames, and the top of one of the two fixed frames is fixedly connected to a rotating motor 16 .

[0045] Specifically, the interior of the two fixed frames is rotatably connected to a rotating shaft, and one end of the two rotating shafts is fixedly connected to a sprocket 20, and the two sprockets 20 are transmission-connected to the same chain, and the interior of the discharge box 6 is rotatably connected to two screws 17, and the two screws 17 are threadedly connected to screw blocks, and one side of the two screw blocks is fixedly connected to the same stabilizing block 18.

[0046] Specifically, a plurality of partition plates 19 are fixedly connected to the bottom of the stabilizing block 18, and the partition plates 19 cooperate with the belt 8, and a baffle is fixedly connected to the top of the stabilizing block 18, and the baffle cooperates with the partition plates 19.

[0047] Specifically, two guide rails are fixedly connected to the top of the shell 3, and one side of the two guide rails is slidably connected to the same unloading translation slider plate 26, and the top of the unloading translation slider plate 26 is fixedly connected to two unloading upper and lower cylinders 27, and the bottom of the unloading upper and lower cylinders 27 is fixedly connected to the unloading upper and lower slide rail mounting frame 22.

[0048] Specifically, two fixed blocks are connected to both sides of the top of the shell 3, and one side of the two fixed blocks is fixedly connected to the same sliding rail 24, and a translation snap block 25 is slidably connected to the sliding rail 24, and the translation snap block 25 is connected to the blanking translation slider plate 26, and the bottom of the upper and lower sliding rail mounting frame 22 for blanking is fixedly connected to the blanking clamp mounting plate 21, and both sides of the blanking clamp mounting plate 21 are fixedly connected to the blanking pressure screw plate 15, and one side of the blanking pressure screw plate 15 is fixedly connected to multiple wire taking punches 29, and the bottom of the blanking clamp mounting plate 21 is connected to multiple large wire taking clips 28, and the bottom of the upper and lower sliding rail mounting frame 22 for blanking is fixedly connected to a push rod.

[0049] The implementation principle of the unloading mechanism for the production of electronic detonator foot lines in the embodiment of the present application is as follows: when the device needs to be used, the material is first placed on the belt 8, and the motor 7 is started. The output end of the motor 7 drives the transmission shaft 9 to rotate, and the transmission shaft 9 drives the conveying wheel to rotate, and the conveying wheel drives the belt 8 to run, thereby transmitting the material on the belt 8. When the product on the belt 8 is inferior, the motor is reversed, thereby causing the belt 8 to run in the opposite direction, thereby discharging the material. When the material needs to be separated, the rotating motor 16 is started, and the output end of the rotating motor 16 drives the corresponding rotating shaft to rotate, and the rotating shaft drives the sprocket 20 to rotate, and the sprocket 20 drives the chain transmission, thereby causing the other sprocket 20 to rotate, causing the screw 17 to rotate, and the rotating screw 17 drives the screw block to move, and the screw block drives the stabilizing block 18 to move, and the stabilizing block 18 is moved. The solid block 18 drives the partition plate 19 to move, and the materials are separated by the partition plate 19 to prevent one clamp from adding to multiple materials when clamping. Then the upper and lower cylinders 27 for unloading are started, and the upper and lower cylinders 27 for unloading drive the upper and lower slide rail mounting frame 22 for unloading to move. When the upper and lower slide rail mounting frame 22 for unloading moves, it drives the push rod to move, so that the push rod drives the pressure block 13 to move, so that the pressure block 13 restricts the material. The upper and lower slide rail mounting frame 22 for unloading drives the unloading clamp mounting plate 21 to move, and the unloading clamp mounting plate 21 drives the large wire taking clamp 28 to move, clamps the material on the belt 8, and then the unloading upper and lower cylinders 27 drive the device to return to its position, and then the translation buckle block 25, the sliding rail 24 and the unloading translation slider plate 26 cooperate to drive the device to translate, thereby driving the material to move and unloading.

[0050] Example 2

[0051] The difference between this embodiment and the first embodiment is that a storage box is fixedly connected to one side of the shell 3. When the motor reverses and the inferior materials are discharged through the belt 8, the storage box can store them to prevent the inferior materials from being mixed with other materials.

[0052] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A blanking mechanism for the production of electronic detonator leg wires, characterized by: include: Body (1); six spacers (2) fixedly connected to the bottom of the machine body (1); A housing (3) connected to one side of the body (1); Rollers (4) are fixedly connected to the bottom of the housing (3), and four of them are provided; Four telescopic pads (5) are fixedly connected to the bottom of the housing (3); A material discharge box (6) is fixedly connected to one side of the housing (3); An electric motor (7) is fixedly connected to the interior of the blanking box (6); A carrier (23) connected to one side of the housing (3); The unloading mechanism is rotatably connected to the interior of the unloading box (6).

2. The blanking mechanism for producing electronic detonator leg wires according to claim 1, characterized in that: The unloading mechanism comprises two transmission shafts (9) rotatably connected to the inside of the unloading box (6), one of the two transmission shafts (9) is fixedly connected to the output end of the motor (7), and the two transmission shafts (9) are connected to the same belt (8) for transmission, and two adjustment blocks (10) are fixedly connected to the top of the unloading box (6).

3. The blanking mechanism for producing electronic detonator leg wires according to claim 2, characterized in that: Grooves are provided inside the two adjustment blocks (10), and springs are fixedly connected inside the two adjustment blocks (10). A slide bar (12) is fixedly connected inside the adjustment blocks (10), and one end of each slide bar (12) is slidably connected to a slider (11), and one side of each slider (11) is fixedly connected to the same pressing block (13).

4. The blanking mechanism for producing electronic detonator leg wires according to claim 3, characterized in that: The top of the discharge box (6) is fixedly connected to two regulating boxes (14), and the tops of the two regulating boxes (14) are fixedly connected to fixed frames, and the top of one of the two fixed frames is fixedly connected to a rotating motor (16).

5. The blanking mechanism for producing electronic detonator leg wires according to claim 4, characterized in that: The interiors of the two fixed frames are rotatably connected to rotating shafts, and one end of each rotating shaft is fixedly connected to a sprocket (20), and the two sprockets (20) are transmission-connected to the same chain, and the interior of the discharge box (6) is rotatably connected to two screw rods (17), and both screw rods (17) are threadedly connected to screw blocks, and one side of the two screw blocks is fixedly connected to the same stabilizing block (18).

6. The blanking mechanism for producing electronic detonator leg wires according to claim 5, characterized in that: The bottom of the stabilizing block (18) is fixedly connected to a plurality of partition plates (19), and the partition plates (19) cooperate with the belt (8), and the top of the stabilizing block (18) is fixedly connected to a baffle, and the baffle cooperates with the partition plates (19).

7. The blanking mechanism for producing electronic detonator leg wires according to claim 6, characterized in that: The top of the shell (3) is fixedly connected to two guide rails, and one side of the two guide rails is slidably connected to the same blanking translation slider plate (26), and the top of the blanking translation slider plate (26) is fixedly connected to two blanking upper and lower cylinders (27), and the bottom of the blanking upper and lower cylinders (27) is fixedly connected to a blanking upper and lower slide rail mounting frame (22).

8. The blanking mechanism for producing electronic detonator leg wires according to claim 7, characterized in that: Two fixed blocks are connected to both sides of the top of the shell (3), and one side of the two fixed blocks is fixedly connected to the same sliding track (24), and a translation buckle block (25) is slidably connected to the sliding track (24), and the translation buckle block (25) is connected to the blanking translation slider plate (26), and the bottom of the blanking upper and lower slide rail mounting frame (22) is fixedly connected to the blanking clamp mounting plate (21), and both sides of the blanking clamp mounting plate (21) are fixedly connected to the blanking press screw plate (15), and one side of the blanking press screw plate (15) is fixedly connected to multiple wire-taking punches (29), and the bottom of the blanking clamp mounting plate (21) is connected to multiple large wire-taking clamps (28), and the bottom of the blanking upper and lower slide rail mounting frame (22) is fixedly connected to a push rod.