Cover-shaped product arranging mechanism

By designing the main body of the material sizing mechanism, and using linear vibrators and photoelectric switches to automatically adjust the orientation and flip of the cover-shaped product, the problems of low detection efficiency and inconsistent standards of non-magnetic plastic cover-shaped products are solved, and automated inspection and unified standards are achieved.

CN223291797UActive Publication Date: 2025-09-02CHENGDU TUOYUAN ZHONGMA TECH CO LTD
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Patent Information

Application Number
CN202422747933.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-02
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The prior art cannot effectively organize and detect the direction of non-magnetic plastic cover-shaped products, resulting in low detection efficiency and inconsistent standards, low manual detection efficiency and subjective influence.

Method used

The main body of the material processing mechanism is adopted, including the product material processing trough, linear vibrator, dual-axis cylinder, photoelectric switch and inclined slider. The product orientation is distinguished through the photoelectric switch, the product direction is automatically adjusted, and the automatic detection and flip is realized. The position of the photoelectric switch is adjusted in combination with the fixed mechanism to adapt to products of different sizes.

Benefits of technology

It realizes automatic inspection and organization of non-magnetic plastic cover-shaped products, improves detection efficiency, unifies detection standards, reduces manual intervention, and improves the convenience of equipment use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223291797U_ABST
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Abstract

The utility model relates to the field of round cover type product arranging equipment, in particular to a cover-shaped product arranging mechanism. A product arranging groove is formed in one end of the arranging mechanism main body, a product feeding main body is arranged at one end of the arranging mechanism main body, two sets of linear vibrators are arranged below the arranging mechanism main body, a double-shaft air cylinder is arranged on the outer wall of one side of the arranging mechanism main body, an upper arranging check block is arranged over the arranging mechanism main body, and a lower arranging check block is arranged on the outer wall of one side of the arranging mechanism main body. Two sets of slope sliding blocks are arranged in the material arranging mechanism body, a fixing mechanism is arranged on the outer wall of one side of the material arranging mechanism body, two sets of optoelectronic switches are arranged on the surface of the fixing mechanism, a plurality of sets of installation limiting grooves are formed in the surface of the fixing mechanism, and each set of optoelectronic switch is connected with a connecting wire. And a material pushing block is arranged in the material arranging mechanism main body. According to the embodiment, through automatic detection, the product detection efficiency can be improved, the detection standard is unified, and the product consistency is kept.
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Description

Technical Field

[0001] The utility model belongs to the field of round cover product sorting equipment, in particular to a cover-shaped product sorting mechanism. Background Art

[0002] The product has a cover-like structure. When the materials are received, the products are arranged neatly but in different directions (the mouth may be facing up or down). The mechanism can effectively identify the direction of the products and arrange all the products in a uniform manner with the mouth facing down. At present, there is no automatic appearance inspection equipment for injection molded products on the market. The appearance and size inspection of products are all manual inspections, and then they are packaged and boxed. Manual inspection is inefficient, and the judgment standards are subject to subjective influences, resulting in inconsistent inspection standards.

[0003] After searching, in the prior art, Chinese patent announcement number: CN217650319U, authorization date: 2022-10-25, discloses an automatic material receiving and sorting mechanism for magnetic round cover products, including a material receiving chute, a material receiving mechanism and an incoming material feeding mechanism; the material receiving chute is also provided with a movable support assembly for keeping the product in an upright state after sorting; the material receiving mechanism includes a driving mechanism, a transmission shaft driven by the driving mechanism and two material receiving wheels symmetrically arranged on the transmission shaft and with an adjustable distance; the material receiving wheel includes a fixed wheel seat, a magnet mounted on the fixed wheel seat and a cover plate that covers the magnet on the fixed wheel seat, the cover plate includes a flat cover plate fixed and parallel to the fixed wheel seat and an arc-shaped cover plate connecting the edge of the flat cover plate and the edge of the fixed wheel seat, and the material receiving chute extends between the two flat cover plates near the end of the material receiving mechanism.

[0004] However, the device still has the following drawbacks: Although the above embodiment realizes automatic sorting and storage of magnetic dome-shaped products through the automatic collecting and sorting mechanism, and the sorting efficiency is high, it is limited to plastic products and cannot perform magnetic suction operation. Utility Model Content

[0005] In response to the above problems, the present invention provides a material sorting mechanism, comprising a material sorting mechanism body, one end of which is provided with a product sorting trough, one end of which is provided with a product feeding body, two sets of linear vibrators are provided below the material sorting mechanism body, a double-axis cylinder is provided on one side outer wall of the material sorting mechanism body, and an upper material sorting block is provided directly above the material sorting mechanism body;

[0006] Two groups of inclined sliders are provided inside the main body of the material sorting mechanism, a fixing mechanism is provided on the outer wall of one side of the main body of the material sorting mechanism, two groups of photoelectric switches are provided on the surface of the fixing mechanism, and several groups of mounting limit grooves are opened on the surface of the fixing mechanism. Each group of the photoelectric switches is connected to a connecting wire, and a pushing block is provided inside the main body of the material sorting mechanism.

[0007] Furthermore, the product sorting trough is connected to one end of the sorting mechanism body, one end of the product feeding body is connected to the other end of the sorting mechanism body, and the central axis of the product feeding body and the central axis of the sorting mechanism body are located in the same horizontal plane.

[0008] Furthermore, two groups of supporting base plates are provided below the main body of the material sorting mechanism, the two groups of linear vibrators are respectively located on the top of the two groups of supporting base plates, and the output ends of the two groups of linear vibrators are respectively connected to the bottom ends of the main body of the material sorting mechanism and the product feeding body.

[0009] Furthermore, a rectangular baffle is provided at the inner center of the material sorting mechanism body and the product feeding body, the material sorting upper stopper is vertically connected to the top of the rectangular baffle, and several groups of mounting bolts are provided at the connection between the material sorting mechanism body, the product feeding body and the rectangular baffle.

[0010] Furthermore, the fixing mechanism is fitted and connected to the edge of the product sorting trough, and the dual-axis cylinder is located on one side of the fixing mechanism.

[0011] Furthermore, one group of the photoelectric switches is located above the main body of the material sorting mechanism, one group of the photoelectric switches is located on the side of the main body of the material sorting mechanism, and the two groups of the photoelectric switches are arranged at a vertical angle, several groups of the installation limit grooves are distributed at equal intervals, and one group of the photoelectric switches is movably connected to several groups of the installation limit grooves.

[0012] Furthermore, the dual-axis cylinder is located on one side of the product sorting trough, and the output end of the dual-axis cylinder is transmission-connected with two sets of transmission support rods, and the pushing block is slidingly fitted with the bottom end of the inner wall of the main body of the sorting mechanism.

[0013] Furthermore, one side of the pusher block is connected to one end of two sets of transmission support rods, the pusher block is located on one side of the two sets of photoelectric switches, and a protective gasket is fitted on the surface of the pusher block, and the protective gasket is detachably connected to the pusher block.

[0014] The beneficial effects of the utility model are:

[0015] 1. The cover-shaped product body enters the product sorting trough from the gap on the left side of the product sorting trough, and the linear vibrator drives the product sorting trough to move the cover-shaped product body forward; when the cover-shaped product body passes the photoelectric switch, two groups of vertically installed photoelectric switches identify the direction of the cover-shaped product body. When the mouth of the cover-shaped product body is facing downward, the system drives the double-axis cylinder, and drives the pushing block through the transmission support rod to push it to the other side channel of the product sorting trough; if the mouth of the cover-shaped product body is facing upward, the double-axis cylinder does not work, and the cover-shaped product body is driven forward by the linear vibrator, and the product is turned over by the inclined slider inside the main body of the material sorting mechanism and the upper stopper of the material sorting. Therefore, this device can perform material sorting work on cover-shaped products of different materials. Automated detection can improve product detection efficiency, unify detection standards, and maintain product consistency.

[0016] 2. A fixing mechanism is provided on the outer wall of one side of the main body of the material sorting mechanism, and two groups of photoelectric switches are provided on the surface of the fixing mechanism, which are arranged at vertical angles. Several groups of installation limit grooves are opened on the surface of the fixing mechanism, and the several groups of installation limit grooves are evenly spaced. A group of photoelectric switches is movably connected with the several groups of installation limit grooves, which can adjust the position of the photoelectric switches according to the sizes of cover-shaped products and achieve the effect of improving the convenience of equipment use.

[0017] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained by the structures indicated in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 Shows a structural schematic diagram according to an embodiment of the present utility model;

[0020] Figure 2 Shows a top view of the structure according to an embodiment of the present utility model;

[0021] Figure 3 Shows a schematic structural diagram of a fixing mechanism according to an embodiment of the present utility model;

[0022] Figure 4 A schematic diagram of the dual-axis cylinder structure according to an embodiment of the present utility model is shown.

[0023] In the figure: 1. Material sorting mechanism body; 2. Product sorting trough; 3. Product feeding body; 4. Support base; 5. Linear vibrator; 6. Double-axis cylinder; 7. Transmission support rod; 8. Material sorting upper block; 9. Inclined slider; 10. Rectangular baffle; 11. Mounting bolts; 12. Protective gasket; 13. Fixing mechanism; 14. Photoelectric switch; 15. Installation limit slot; 16. Connecting wires; 17. Pushing block. DETAILED DESCRIPTION

[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0025] The present invention provides a cover-shaped product sorting mechanism, including a material sorting mechanism body 1; illustratively, as Figure 1-4 shown.

[0026] One end of the material sorting mechanism body 1 is provided with a product sorting trough 2, and the product sorting trough 2 is connected to one end of the material sorting mechanism body 1. One end of the material sorting mechanism body 1 is provided with a product feeding body 3, and one end of the product feeding body 3 is connected to the other end of the material sorting mechanism body 1, and the central axis of the product feeding body 3 and the central axis of the material sorting mechanism body 1 are located in the same horizontal plane. Two sets of supporting bottom plates 4 are provided below the material sorting mechanism body 1;

[0027] Two groups of linear vibrators 5 are provided below the main body 1 of the material sorting mechanism. The two groups of linear vibrators 5 are respectively located on the top of the two groups of supporting base plates 4, and the output ends of the two groups of linear vibrators 5 are respectively connected to the main body 1 of the material sorting mechanism and the bottom end of the product feeding main body 3. A double-axis cylinder 6 is provided on the outer wall of one side of the main body 1 of the material sorting mechanism. The double-axis cylinder 6 is located on one side of the product sorting trough 2. The output end of the double-axis cylinder 6 is connected to two groups of transmission support rods 7.

[0028] A rectangular baffle 10 is provided at the inner center of the material sorting mechanism body 1 and the product feeding body 3. A material sorting upper stopper 8 is provided just above the material sorting mechanism body 1. The material sorting upper stopper 8 is vertically connected to the top of the rectangular baffle 10. Two groups of inclined sliders 9 are provided inside the material sorting mechanism body 1. Both groups of inclined sliders 9 are of special-shaped structures. Several groups of mounting bolts 11 are provided at the connection between the material sorting mechanism body 1, the product feeding body 3 and the rectangular baffle 10.

[0029] A fixing mechanism 13 is provided on one side outer wall of the material sorting mechanism body 1. The fixing mechanism 13 is in close contact with the edge of the product sorting trough 2, and the dual-axis cylinder 6 is located on one side of the fixing mechanism 13. Two groups of photoelectric switches 14 are provided on the surface of the fixing mechanism 13, and one group of the photoelectric switches 14 is located above the material sorting mechanism body 1;

[0030] A group of photoelectric switches 14 is located on the side of the material sorting mechanism main body 1, and the two groups of photoelectric switches 14 are arranged at a vertical angle. The surface of the fixing mechanism 13 is provided with a plurality of groups of mounting limit grooves 15, and the plurality of groups of mounting limit grooves 15 are arranged at equal intervals. A group of photoelectric switches 14 is movably connected to the plurality of groups of mounting limit grooves 15. Each group of photoelectric switches 14 is connected to a connecting wire 16. A pusher block 17 is provided inside the material sorting mechanism main body 1.

[0031] The pushing block 17 is slidably fitted and connected to the bottom end of the inner wall of the material sorting mechanism body 1, and one side of the pushing block 17 is connected to one end of the two groups of transmission support rods 7. The pushing block 17 is located on one side of the two groups of photoelectric switches 14, and a protective gasket 12 is fitted on the surface of the pushing block 17, and the protective gasket 12 is detachably connected to the pushing block 17.

[0032] Specifically, the cover-shaped product body enters the product sorting trough 2 from the left notch of the product sorting trough 2, and the linear vibrator 5 drives the product sorting trough 2 to move the cover-shaped product body forward; when the cover-shaped product body passes through the photoelectric switch 14, two groups of vertically installed photoelectric switches 14 identify the orientation of the cover-shaped product body. When the mouth of the cover-shaped product body is facing downward, the system drives the double-axis cylinder 6, and drives the pushing block 17 through the transmission support rod 7 to push it to the other side channel of the product sorting trough 2; if the mouth of the cover-shaped product body is facing upward, the double-axis cylinder 6 does not work, and the cover-shaped product body is driven forward by the linear vibrator 5, and the product is turned over by the inclined slider 9 inside the main body 1 of the sorting mechanism and the upper stopper 8 of the sorting mechanism, so that the device can sort cover-shaped products of different materials;

[0033] A fixing mechanism 13 is provided on the outer wall of one side of the material sorting mechanism body 1, and two groups of photoelectric switches 14 are provided on the surface of the fixing mechanism 13, and the two groups of photoelectric switches 14 are arranged at a vertical angle. A plurality of groups of installation limit grooves 15 are opened on the surface of the fixing mechanism 13, and the plurality of groups of installation limit grooves 15 are distributed at equal intervals. Then, a group of the photoelectric switches 14 is movably connected with the plurality of groups of installation limit grooves 15, and the position of the photoelectric switches 14 can be adjusted according to the sizes and dimensions of the cover-shaped products.

[0034] The working principle of the cover-shaped product sorting mechanism proposed in the embodiment of the present invention is as follows:

[0035] The cover-like product body enters the product sorting trough 2 from the left notch of the product sorting trough 2, and the linear vibrator 5 drives the product sorting trough 2 to move the cover-like product body forward; when the cover-like product body passes the photoelectric switch 14, two groups of vertically installed photoelectric switches 14 identify the orientation of the cover-like product body. When the mouth of the cover-like product body is facing downward, the system drives the double-axis cylinder 6, and drives the pushing block 17 through the transmission support rod 7 to push it to the other side channel of the product sorting trough 2; if the mouth of the cover-like product body is facing upward, the double-axis cylinder 6 does not work, and the cover-like product body is driven forward by the linear vibrator 5, and the product is turned over by the inclined slider 9 inside the main body 1 of the sorting mechanism and the upper stopper 8 of the sorting mechanism, so that the device can sort cover-like products of different materials;

[0036] A fixing mechanism 13 is provided on the outer wall of one side of the material sorting mechanism body 1, and two groups of photoelectric switches 14 are provided on the surface of the fixing mechanism 13, and the two groups of photoelectric switches 14 are arranged at a vertical angle. A plurality of groups of installation limit grooves 15 are opened on the surface of the fixing mechanism 13, and the plurality of installation limit grooves 15 are distributed at equal intervals. Then, a group of photoelectric switches 14 and the plurality of installation limit grooves 15 are movably connected to each other, so that the position of the photoelectric switches 14 can be adjusted according to the size and dimensions of the cover-shaped products.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A cover-shaped product sorting mechanism, comprising a material sorting mechanism body (1), characterized in that: A product sorting trough (2) is provided at one end of the material sorting mechanism body (1), a product feeding body (3) is provided at one end of the material sorting mechanism body (1), two sets of linear vibrators (5) are provided below the material sorting mechanism body (1), a double-axis cylinder (6) is provided on one side outer wall of the material sorting mechanism body (1), and a material sorting upper stopper (8) is provided directly above the material sorting mechanism body (1); Two groups of inclined slide blocks (9) are provided inside the main body (1) of the material sorting mechanism, a fixing mechanism (13) is provided on one side outer wall of the main body (1), two groups of photoelectric switches (14) are provided on the surface of the fixing mechanism (13), a plurality of groups of mounting limit grooves (15) are opened on the surface of the fixing mechanism (13), each group of the photoelectric switches (14) is connected to a connecting wire (16), and a pushing block (17) is provided inside the main body (1) of the material sorting mechanism.

2. The cover-shaped product sorting mechanism according to claim 1, characterized in that: The product sorting trough (2) is connected to one end of the sorting mechanism body (1), one end of the product feeding body (3) is connected to the other end of the sorting mechanism body (1), and the central axis of the product feeding body (3) and the central axis of the sorting mechanism body (1) are located in the same horizontal plane.

3. The cover-shaped product sorting mechanism according to claim 2, characterized in that: Two groups of supporting base plates (4) are provided below the material sorting mechanism main body (1), the two groups of linear vibrators (5) are respectively located on the top of the two groups of supporting base plates (4), and the output ends of the two groups of linear vibrators (5) are respectively connected to the bottom ends of the material sorting mechanism main body (1) and the product feeding main body (3) in a transmission manner.

4. The cover-shaped product sorting mechanism according to claim 3, characterized in that: A rectangular baffle (10) is provided at the inner center of the material sorting mechanism body (1) and the product feeding body (3); the material sorting upper stopper (8) is vertically connected to the top of the rectangular baffle (10); and a plurality of groups of mounting bolts (11) are provided at the connection points of the material sorting mechanism body (1), the product feeding body (3) and the rectangular baffle (10).

5. The cover-shaped product sorting mechanism according to claim 1, characterized in that: The fixing mechanism (13) is connected to the edge of the product sorting trough (2) in a close fit, and the dual-axis cylinder (6) is located on one side of the fixing mechanism (13).

6. The cover-shaped product sorting mechanism according to claim 2, characterized in that: One group of the photoelectric switches (14) is located above the material sorting mechanism body (1), and another group of the photoelectric switches (14) is located on the side of the material sorting mechanism body (1), and the two groups of the photoelectric switches (14) are arranged at a vertical angle, and the plurality of groups of the installation limit grooves (15) are arranged at equal intervals, and one group of the photoelectric switches (14) is movably connected to the plurality of groups of the installation limit grooves (15).

7. The cover-shaped product sorting mechanism according to claim 3, characterized in that: The double-axis cylinder (6) is located on one side of the product sorting trough (2), and the output end of the double-axis cylinder (6) is transmission-connected with two sets of transmission support rods (7), and the pushing block (17) is slidingly connected to the bottom end of the inner wall of the material sorting mechanism body (1).

8. The cover-shaped product sorting mechanism according to claim 7, characterized in that: One side of the pusher block (17) is connected to one end of two groups of transmission support rods (7). The pusher block (17) is located on one side of the two groups of photoelectric switches (14). A protective gasket (12) is attached to the surface of the pusher block (17). The protective gasket (12) is detachably connected to the pusher block (17).