Bottle unscrambler facilitating feeding
By setting a light transmitter and receiver on the hopper to detect the number of bottles, and combining a buzzer to remind the operator to add the bottle body, the problem of idle rotation of the bottle handler caused by insufficient bottle bodies in the hopper is solved, and the full utilization of working time and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202422449308.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing bottle management machines are prone to idle when the number of bottles in the hopper is insufficient, resulting in wasted working time and it is difficult for operators to add bottles in time.
Light emitters and light receivers are installed on both sides of the hopper to determine the number of bottles in the hopper by detecting whether the light is blocked by the bottle body. Combined with the buzzer, the operator reminds the operator to add the bottle body to avoid idleness.
Effectively avoid idle rotation of the bottle handling machine, ensure that working hours are fully utilized, and improve production efficiency.
Smart Images
Figure CN223291883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding equipment, in particular to a bottle unscrambler which is convenient for feeding. Background Art
[0002] The function of the bottle unscrambler is to sort out the disorderly stacked beverage bottles and arrange them in order and direction on the conveyor belt, and then transfer them to other machines for the next process (such as filling, labeling, boxing, etc.) at high speed and high efficiency, so as to improve the production efficiency of the entire production line.
[0003] Bottle unscramblers are usually equipped with a loading mechanism. The operator pours several bottles into the hopper, and the conveyor belt moves to deliver the bottles in the hopper to the bottle unscrambler in turn.
[0004] When there are few bottles remaining in the hopper of the existing feeding mechanism, the operator needs to add them in time. However, the operator is sometimes busy with other things and neglects to add bottles to the feeding mechanism, causing the feeding mechanism and the bottle unscrambler to run idle, which leads to a serious waste of working time. Utility Model Content
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a bottle unscrambler that is easy to load, has the effect of preventing the bottle unscrambler from idling and ensuring that the working time is fully utilized.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] A bottle unscrambler for convenient loading includes a loading mechanism, the loading mechanism including a hopper and a conveyor belt, first through holes are opened on both sides of the hopper, two first through holes are close to the conveyor belt, and the straight line where the center lines of the two first through holes are collinear;
[0008] A light transmitter and a light receiver are respectively provided in the two first through holes, and the output end of the light transmitter is directly facing the receiving end of the light receiver;
[0009] The hopper is provided with a buzzer;
[0010] A controller is provided on the top of the base in the hopper, and the controller, the light transmitter, the light receiver and the buzzer are all electrically connected.
[0011] In a preferred example, the present invention can be further configured as follows: mounting components are provided on both sides of the hopper.
[0012] In a preferred embodiment, the present invention can be further configured as follows: the mounting assembly includes a fixing plate, two guide rods are symmetrically provided on both sides of the hopper, the guide rods pass through the corresponding fixing plates and are fixed by nuts, and the nuts are threadedly connected to the corresponding guide rods;
[0013] A vertical plate is provided at the bottom of the fixed plate, and a hollow tube is passed through the vertical plate, and the vertical cross-section shape of the hollow tube is the same as the vertical cross-section shape of the first through hole;
[0014] The light emitter and the light receiver are installed in the corresponding hollow tube;
[0015] A fixing component is provided on the hollow tube.
[0016] In a preferred embodiment, the present invention can be further configured as follows: the fixing assembly includes a screw, three second through holes are symmetrically opened on the outer circumference of the hollow tube, a connecting plate is fixed in each of the second through holes, the screw passes through the corresponding connecting plate, and the screw is threadedly connected to the corresponding connecting plate;
[0017] A pressing block is provided at the bottom of the screw, and the pressing block is rotatably connected to the corresponding screw;
[0018] The end of the screw rod corresponding to the outside of the hollow tube is provided with a knob.
[0019] In a preferred example, the present invention can be further configured as follows: protective shells are provided on both sides of the hopper, and an openable cover is provided on the protective shells;
[0020] The hollow tube is located in the corresponding protective shell.
[0021] In summary, the present invention has at least one of the following beneficial technical effects:
[0022] 1. By setting a light transmitter and a light receiver on the hopper, when the bottles in the hopper no longer block the light receiver from receiving the light signal, it means that the number of bottles in the hopper is small. At this time, the buzzer sounds to remind the operator to add bottles in time to avoid idling of the bottle unscrambler and ensure that the working time is fully utilized.
[0023] 2. By providing a protective shell, the hollow tubes are all located in the corresponding protective shell, and the protective shell prevents foreign objects or external forces from touching the light receiver or light transmitter, thereby increasing the service life of the light receiver and the light transmitter. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 Is a schematic diagram of the overall structure of this embodiment;
[0025] Figure 2 yes Figure 1Schematic diagram of the structure of the middle hopper side (cover open);
[0026] Figure 3 yes Figure 2 A in the middle is an enlarged structural diagram;
[0027] Figure 4 yes Figure 3 Enlarged structural diagram at point B in the middle.
[0028] In the figure, 1. feeding mechanism; 11. hopper; 12. conveyor belt; 13. first through hole; 2. light transmitter; 21. light receiver; 22. buzzer; 23. controller; 3. mounting assembly; 31. fixing plate; 32. guide rod; 33. vertical plate; 34. hollow tube; 4. fixing assembly; 41. screw; 42. second through hole; 43. connecting plate; 44. pressure block; 45. knob; 5. protective shell; 51. cover plate. DETAILED DESCRIPTION
[0029] The present invention will be described in further detail below with reference to the accompanying drawings.
[0030] Example:
[0031] Reference Figures 1-4 As shown, the present invention discloses a bottle unscrambler that is convenient for loading, comprising a loading mechanism 1 , which comprises a hopper 11 and a conveyor belt 12 .
[0032] A first through hole 13 is formed on both sides of the hopper 11 . The two first through holes 13 are close to the conveyor belt 12 and the center lines of the two first through holes 13 are collinear.
[0033] A light emitter 2 and a light receiver 21 are respectively disposed within the two first through holes 13, with the output end of the light emitter 2 facing the receiving end of the light receiver 21. A buzzer 22 is disposed on the hopper 11. A controller 23 is disposed at the top of the base of the hopper 11. Controller 23, light emitter 2, light receiver 21, and buzzer 22 are all electrically connected.
[0034] All of the above appliances are powered by mains electricity. When the light receiver 21 receives the light emitted by the light transmitter 2 for more than 10 seconds, the buzzer 22 is activated.
[0035] The hopper 11 is provided with a mounting assembly 3 on both sides. The mounting assembly 3 includes a fixing plate 31. Two guide rods 32 are symmetrically provided on both sides of the hopper 11. The guide rods 32 pass through the corresponding fixing plates 31 and are fixed by nuts, which are threadedly connected to the corresponding guide rods 32.
[0036] The bottom of the fixing plate 31 is provided with a vertical plate 33, and a hollow tube 34 is passed through the vertical plate 33. The vertical cross-section of the hollow tube 34 is the same as that of the first through hole 13. The light emitter 2 and the light receiver 21 are installed in the corresponding hollow tube 34.
[0037] A fixing assembly 4 is provided on the hollow tube 34 .
[0038] The fixing assembly 4 includes a screw 41. Three second through holes 42 are symmetrically defined on the outer circumference of the hollow tube 34. A connecting plate 43 is fixed to each second through hole 42. The screw 41 passes through the corresponding connecting plate 43 and is threadedly connected to the corresponding connecting plate 43. A pressure block 44 is provided at the bottom of the screw 41 and is rotationally connected to the corresponding screw 41. A knob 45 is provided at one end of the screw 41, located outside the corresponding hollow tube 34.
[0039] A protective shell 5 is provided on both sides of the hopper 11 , and an openable cover 51 is provided on the protective shell 5 . The hollow tube 34 is located in the corresponding protective shell 5 .
[0040] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.
Claims
1. A bottle unscrambler convenient for loading, comprising a loading mechanism (1), wherein the loading mechanism (1) comprises a hopper (11) and a conveyor belt (12), and is characterized in that: A first through hole (13) is provided on both sides of the hopper (11), the two first through holes (13) are close to the conveyor belt (12), and the straight line where the center lines of the two first through holes (13) are located is collinear; A light transmitter (2) and a light receiver (21) are respectively provided in the two first through holes (13), and the output end of the light transmitter (2) faces the receiving end of the light receiver (21); The hopper (11) is provided with a buzzer (22); A controller (23) is provided on the top of the base in the hopper (11), and the controller (23), the light transmitter (2), the light receiver (21) and the buzzer (22) are all electrically connected.
2. The bottle unscrambler for easy loading according to claim 1, characterized in that: Mounting components (3) are provided on both sides of the hopper (11).
3. The bottle unscrambler for convenient loading according to claim 2, characterized in that: The mounting assembly (3) includes a fixing plate (31), and two guide rods (32) are symmetrically provided on both sides of the hopper (11). The guide rods (32) pass through the corresponding fixing plates (31) and are fixed by nuts, and the nuts are threadedly connected to the corresponding guide rods (32); A vertical plate (33) is provided at the bottom of the fixed plate (31), a hollow tube (34) is passed through the vertical plate (33), and the vertical cross-section shape of the hollow tube (34) is the same as the vertical cross-section shape of the first through hole (13); The light emitter (2) and the light receiver (21) are installed in the corresponding hollow tube (34); A fixing assembly (4) is provided on the hollow tube (34).
4. The bottle unscrambler for easy loading according to claim 3, characterized in that: The fixing assembly (4) includes a screw (41), and three second through holes (42) are symmetrically opened on the outer circumference of the hollow tube (34). A connecting plate (43) is fixed in each of the second through holes (42). The screw (41) passes through the corresponding connecting plate (43), and the screw (41) is threadedly connected to the corresponding connecting plate (43). A pressing block (44) is provided at the bottom of the screw rod (41), and the pressing block (44) is rotatably connected to the corresponding screw rod (41); A knob (45) is provided at one end of the screw rod (41) located outside the corresponding hollow tube (34).
5. The bottle unscrambler for convenient loading according to claim 4, characterized in that: A protective shell (5) is provided on both sides of the hopper (11), and an openable cover (51) is provided on the protective shell (5); The hollow tube (34) is located in the corresponding protective shell (5).