Tensioner for PTFE membrane material processing
Through the reverse thread column and the tensioning mechanism driven by the motor, combined with the clamping block and friction column, the problem of inaccurate tension control in PTFE film processing is solved, the flatness and dimensional stability of the film material are achieved, and the product quality is improved.
Patent Information
- Application Number
- CN202422802541.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-18
AI Technical Summary
Manual tensioning during processing of existing PTFE films cannot accurately control tension, which can easily lead to problems such as relaxation, wrinkles and fracture of the films.
The reverse threaded column and a motor-driven tensioning mechanism are used, combined with the clamping block and the friction column to achieve precise tensioning and stable fixation of the membrane material.
Ensure that the membrane maintains proper tension during processing, avoid slack and wrinkle, improve product appearance quality, and ensure the dimensional stability and accuracy of the membrane.
Smart Images

Figure CN223292004U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tensioning, in particular to a tensioner used for processing PTFE membrane materials. Background Art
[0002] Membrane structure is a new type of building structure that can beautify, block rain, and provide sunshade. Membrane material is an important component of membrane structure, and membrane material is also called membrane cloth. PTFE membrane material is a membrane material that is widely used in the construction field. PTFE membrane material is a coated fabric composed of a glass fiber base material and a PTFE emulsion coating. It has high self-cleaning, aging resistance, fire resistance and other properties.
[0003] In the existing tensioner technology for PTFE membrane processing, the membrane material often needs to be manually tensioned during processing. However, the tensioning force cannot be accurately controlled during manual tensioning, which can easily cause problems such as loosening, wrinkling and breakage. Therefore, we propose a tensioner for PTFE membrane processing. Utility Model Content
[0004] The purpose of the utility model is to provide a tensioner for PTFE membrane material processing, which drives the reverse threaded column 2 to rotate by manually rotating the knob. When the reverse threaded column 2 rotates, it drives the fixed plate 1 and the fixed plate 2 to move away from each other for tensioning, thereby solving the problem that the tensioning force cannot be accurately controlled during manual tensioning.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model discloses a tensioner for processing PTFE membrane materials, comprising a tensioning mechanism and a fixed plate; a clamping mechanism is provided on the back of the tensioning mechanism; a notch is provided on the inner wall of the fixed plate; a fixed column is slidably connected to the inner wall of the notch; two fixed columns are provided in total; a telescopic column is fixedly connected to the outer wall of the fixed column; a fixed plate three is fixedly connected to the outer wall of the fixed column; a fixed plate four is fixedly connected to the outer wall of the fixed plate four; a motor is fixedly connected to the outer wall of the fixed plate four; an output shaft at the bottom of the motor is fixedly connected to a reverse threaded column through a coupling; an outer surface of the reverse threaded column is threadedly connected to the inner wall of the fixed plate three; and the fixing mechanism is driven to move left and right by providing the notch.
[0007] Furthermore, the end of the reverse threaded column 1 away from the motor is fixedly connected to a limiting plate, the bottom of the fixed plate 1 is fixedly connected to a telescopic column 2, and the inner wall of the telescopic column 2 is provided with a plurality of circular holes 2, and the height of the two fixed plates is fixed by setting the circular holes 2.
[0008] Furthermore, a cylinder is clamped on the inner wall of the second circular hole, a second fixing plate is fixedly connected to the bottom of the second telescopic column, a fixed plate is fixedly connected to the outer wall of the second fixing plate, a plurality of circular holes are opened on the inner wall of the fixed plate, a second slot is opened on the inner wall of the second fixing plate, and a second fixing column is fixedly connected to the outer wall of the second telescopic column. The fixing mechanism is fixed in the horizontal direction by setting the circular holes.
[0009] Furthermore, a fixed cylinder is clamped on the inner wall of the second fixed column, the outer surface of the fixed cylinder is clamped on the inner wall of the circular hole, the top of the fixed cylinder is fixedly connected to the second limiting plate, the top of the second limiting plate is fixedly connected to the handle, and the inner wall of the second slot is provided with a third slot, and the fixing mechanism is fixed in the horizontal direction by setting the third slot.
[0010] Furthermore, a plurality of fixing plates are fixedly connected to the top of the fixing column 2, a roller is rotatably connected to the inner wall of the fixing plate, the outer surface of the roller is slidably connected to the inner wall of the slot 3, the inner wall of the fixing plate 1 is threadedly connected to the reverse threaded column 2, the bottom of the reverse threaded column 2 passes through the fixing plate 1 and the fixing plate 2 and extends to the outside, and a knob is fixedly connected to the top of the reverse threaded column 2, and the horizontal movement of the fixing mechanism is facilitated by setting the roller.
[0011] Furthermore, the clamping mechanism includes a fixed block fixedly connected to the outer wall of the telescopic column. There are four fixed blocks in total. The parts included in the outer surface of the fixed block are the same. The outer wall of the fixed block is fixedly connected to the clamping block one. The inner wall of the fixed block is provided with several slots four. The slots four are provided to facilitate the movement of the clamping block two.
[0012] Furthermore, the inner wall of the slot four is slidably connected to the clamping block two, the outer wall of the fixed block is fixedly connected to the fixed block two, and the inner wall of the fixed block two is threadedly connected to a threaded column, and the clamping block two is pushed to move by setting the threaded column.
[0013] Furthermore, the back of the threaded column passes through the fixing block 2 and extends to the outer wall of the clamping block 2. The back of the threaded column is rotatably connected to the outer wall of the clamping block 2. The front of the threaded column is fixedly connected to the knob 2. The outer wall of the clamping block 1 is fixedly connected to several friction columns. The friction columns are provided to increase the fixation of the membrane material.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model provides a reverse threaded column 1 and a reverse threaded column 2. When tensioning is required, the cylinder is first removed, and the knob is manually rotated to drive the fixed plate 1 and the fixed plate 2 to move away from each other for tensioning. When it is moved to the appropriate position, the cylinder is again placed in the circular hole 2 at the appropriate position, and then the handle is manually pulled to drive the fixed cylinder to move, and then the motor is started to drive the reverse threaded column 1 to rotate. While the reverse threaded column 1 rotates, it drives the fixed column 1 to move away from each other, thereby driving the telescopic column 1 to move away from each other. When it reaches the appropriate position, the fixed cylinder is manually placed in the circular hole at the appropriate position to fix it. During the processing of PTFE membrane materials, this mechanism can make the membrane material always maintain appropriate tension, avoid slack, wrinkles, etc., thereby ensuring the flatness of the membrane surface, and can effectively prevent problems such as blurred patterns and uneven coating caused by uneven membrane materials, thereby improving the appearance quality of the product.
[0016] 2. The utility model sets clamping block 1 and clamping block 2. Before tensioning, the PTFE material needs to be fixed first. First, one corner of the PTFE material is placed between clamping block 1 and clamping block 2, and then the knob 2 is manually rotated to drive the threaded column to rotate, thereby driving the clamping block 2 to move. When the clamping block 2 moves, the PTFE material is pushed to contact the friction column, thereby fixing the PTFE material. This mechanism can ensure the stability of the membrane material during the processing process, reduce the dimensional deviation caused by the shaking or expansion of the membrane material, ensure the dimensional accuracy of the produced membrane material, and meet the production requirements of the membrane material.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the back of the overall structure of the utility model;
[0021] Figure 3 For this utility model Figure 2 The enlarged schematic diagram of point B in the middle;
[0022] Figure 4 For this utility model Figure 2 A in the middle is an enlarged schematic diagram;
[0023] Figure 5 This is an overall schematic diagram of the practical fixing mechanism.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Tensioning mechanism; 101. Fixing plate 1; 102. Fixing plate 2; 103. Notch 1; 104. Fixing column 1; 105. Fixing plate 3; 106. Reverse threaded column 1; 107. Motor; 108. Fixing plate 4; 109. Limiting piece; 110. Fixing plate; 111. Round hole; 112. Notch 2; 113. Fixing column 2; 114. Fixing cylinder; 115. Limiting piece 2; 116. Handle; 11 7. Fixing plate; 118. Roller; 119. Notch three; 120. Reverse threaded column two; 121. Knob; 122. Telescopic column one; 123. Telescopic column two; 124. Round hole two; 125. Cylinder; 2. Clamping mechanism; 201. Clamping block one; 202. Fixing block; 203. Notch four; 204. Clamping block two; 205. Fixing block two; 206. Threaded column; 207. Knob two; 208. Friction column. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, the utility model is a tensioner for PTFE membrane processing, comprising a tensioning mechanism 1 and a fixed plate 101, a clamping mechanism 2 is provided on the back of the tensioning mechanism 1, a notch 103 is provided on the inner wall of the fixed plate 101, a fixed column 104 is slidably connected to the inner wall of the notch 103, two fixed columns 104 are provided, a telescopic column 122 is fixedly connected to the outer wall of the fixed column 104, a fixed plate 3 105 is fixedly connected to the outer wall of the fixed plate 101, a fixed plate 4 108 is fixedly connected to the outer wall of the fixed plate 4 108, a motor 107 is fixedly connected to the outer wall of the fixed plate 4 108, the output shaft at the bottom of the motor 107 is fixedly connected to a reverse threaded column 106 through a coupling, and the outer surface of the reverse threaded column 106 is threadedly connected to the inner wall of the fixed plate 3 105.
[0028] Among them Figure 1-3As shown, the end of the reverse threaded column 106 away from the motor 107 is fixedly connected to the limit plate 109, and the bottom of the fixed plate 101 is fixedly connected to the telescopic column 2 123. The inner wall of the telescopic column 2 123 is provided with a plurality of round holes 124. When tensioning is required, the cylinder 125 is first removed, and the knob 121 is manually rotated to drive the fixed plate 101 and the fixed plate 2 102 away from each other for tensioning. When the cylinder 125 is moved to the appropriate position, the cylinder 125 is again placed in the round hole 124 at the appropriate position, and then the handle 116 is manually pulled to drive the fixed cylinder 114 to move, and then the motor is started. 107 drives the reverse threaded column 106 to rotate, and while the reverse threaded column 106 rotates, it drives the fixed column 104 away from each other, thereby driving the telescopic column 122 away from each other. When it reaches the appropriate position, the fixed cylinder 114 is manually placed into the circular hole 111 at the appropriate position to fix it. During the processing of PTFE membrane materials, this mechanism can make the membrane material always maintain appropriate tension, avoid relaxation, wrinkles, etc., thereby ensuring the smoothness of the membrane surface, and effectively preventing problems such as blurred patterns and uneven coatings caused by uneven membrane materials, thereby improving the appearance quality of the product.
[0029] Among them Figure 1-4 As shown, a cylinder 125 is clamped on the inner wall of the second circular hole 124, the bottom of the second telescopic column 123 is fixedly connected to the second fixed plate 102, the outer wall of the second fixed plate 102 is fixedly connected to the fixed plate 110, a plurality of circular holes 111 are opened on the inner wall of the fixed plate 110, a second slot 112 is opened on the inner wall of the second fixed plate 102, and the outer wall of the second telescopic column 123 is fixedly connected to the second fixed column 113.
[0030] Among them Figure 4 As shown, the inner wall of the second fixing column 113 is clamped with a fixing cylinder 114, the outer surface of the fixing cylinder 114 is clamped with the inner wall of the circular hole 111, the top of the fixing cylinder 114 is fixedly connected with a limiting piece 2 115, the top of the limiting piece 2 115 is fixedly connected with a handle 116, and the inner wall of the second slot 112 is provided with a slot 3 119.
[0031] Among them Figure 1-2 4, a plurality of fixing plates 117 are fixedly connected to the top of the fixing column 2 113, and a roller 118 is rotatably connected to the inner wall of the fixing plate 117. The outer surface of the roller 118 is slidingly connected to the inner wall of the slot 3 119. The inner wall of the fixing plate 101 is threadedly connected to the reverse threaded column 2 120, and the bottom of the reverse threaded column 2 120 passes through the fixing plate 101 and the fixing plate 2 102 and extends to the outside. The top of the reverse threaded column 2 120 is fixedly connected to the knob 121.
[0032] Among them Figure 1As shown in Figure 5, the clamping mechanism 2 includes a fixed block 202 fixedly connected to the outer wall of the telescopic column 122. There are four fixed blocks 202 in total. The parts included in the outer surface of the fixed block 202 are the same. The outer wall of the fixed block 202 is fixedly connected to the clamping block 1 201. The inner wall of the fixed block 202 is provided with a plurality of slots 4 203. Before tensioning, the PTFE material needs to be fixed first. First, one corner of the PTFE material is placed between the clamping block 1 201 and the clamping block 2 204. Then, the knob 207 is manually rotated to drive the threaded column 206 to rotate, thereby driving the clamping block 204 to move. When the clamping block 204 moves, the PTFE material is pushed to contact the friction column 208, thereby fixing the PTFE material. This mechanism can ensure the stability of the membrane material during the processing, reduce the dimensional deviation caused by the shaking or expansion and contraction of the membrane material, ensure the dimensional accuracy of the produced membrane material, and meet the production requirements of the membrane material.
[0033] Among them Figure 5 As shown, the inner wall of the slot 4 203 is slidably connected to the clamping block 204 , the outer wall of the fixing block 202 is fixedly connected to the fixing block 205 , and the inner wall of the fixing block 205 is threadedly connected to the threaded column 206 .
[0034] Among them Figure 5 As shown, the back of the threaded column 206 passes through the fixed block 205 and extends to the outer wall of the clamping block 204. The back of the threaded column 206 is rotatably connected to the outer wall of the clamping block 204. The front of the threaded column 206 is fixedly connected to the knob 207. The outer wall of the clamping block 1 201 is fixedly connected to several friction columns 208.
[0035] A specific application of this embodiment is:
[0036] When tensioning is required, first remove the cylinder 125, manually rotate the knob 121 to drive the reverse threaded column 120 to rotate, and the reverse threaded column 120 rotates while driving the fixing plate 101 and the fixing plate 2 102 to move away from each other for tensioning. When it moves to the appropriate position, put the cylinder 125 into the circular hole 2 124 at the appropriate position again, and then manually pull the handle 116 to drive the limit plate 2 115 to move, and then drive the fixed cylinder 114 to move, and then start the motor 107 to drive the reverse threaded column 106 to rotate, and the reverse threaded column 1 When 106 rotates, it drives the two fixed plates 3 105 away from each other, and then drives the fixed column 104 away from each other, thereby driving the telescopic column 122 away from each other. When it reaches the appropriate position, the fixed cylinder 114 is manually placed into the circular hole 111 at the appropriate position to fix it. During the processing of PTFE membrane materials, this mechanism can make the membrane material always maintain appropriate tension, avoid relaxation, wrinkles, etc., thereby ensuring the smoothness of the membrane surface, and effectively preventing problems such as blurred patterns and uneven coatings caused by uneven membrane materials, thereby improving the appearance quality of the product.
[0037] Before tensioning, the PTFE material needs to be fixed. First, place a corner of the PTFE material between clamping block 1 201 and clamping block 2 204, then manually rotate knob 207 to drive threaded column 206 to rotate, and then drive clamping block 204 to move. When clamping block 204 moves, the PTFE material is pushed into contact with friction column 208, and then the PTFE material is fixed. This mechanism can ensure the stability of the membrane material during the processing process, reduce the dimensional deviation caused by shaking or expansion and contraction of the membrane material, ensure the dimensional accuracy of the produced membrane material, and meet the production requirements of the membrane material.
[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A tensioner for PTFE membrane processing, comprising a tensioning mechanism (1) and a fixing plate (101), wherein a clamping mechanism (2) is provided on the back of the tensioning mechanism (1), and characterized in that: The inner wall of the fixed plate 1 (101) is provided with a notch 1 (103), the inner wall of the notch 1 (103) is slidably connected to a fixed column 1 (104), two fixed columns 1 (104) are provided, the outer wall of the fixed column 1 (104) is fixedly connected to a telescopic column 1 (122), the outer wall of the fixed column 1 (104) is fixedly connected to a fixed plate 3 (105), the outer wall of the fixed plate 1 (101) is fixedly connected to a fixed plate 4 (108), the outer wall of the fixed plate 4 (108) is fixedly connected to a motor (107), the bottom output shaft of the motor (107) is fixedly connected to a reverse threaded column 1 (106) through a coupling, and the outer surface of the reverse threaded column 1 (106) is threadedly connected to the inner wall of the fixed plate 3 (105).
2. A tensioner for PTFE membrane processing according to claim 1, characterized in that: The end of the reverse threaded column (106) away from the motor (107) is fixedly connected to the limiting plate (109), and the bottom of the fixed plate (101) is fixedly connected to the telescopic column (123), and the inner wall of the telescopic column (123) is provided with a plurality of circular holes (124).
3. A tensioner for PTFE membrane processing according to claim 2, characterized in that: The inner wall of the second circular hole (124) is clamped with a cylinder (125), the bottom of the second telescopic column (123) is fixedly connected to the second fixed plate (102), the outer wall of the second fixed plate (102) is fixedly connected to the fixed plate (110), the inner wall of the fixed plate (110) is provided with a plurality of circular holes (111), the inner wall of the second fixed plate (102) is provided with a second notch (112), and the outer wall of the second telescopic column (123) is fixedly connected to the second fixed column (113).
4. A tensioner for PTFE membrane processing according to claim 3, characterized in that: The inner wall of the second fixing column (113) is clamped with a fixing cylinder (114), the outer surface of the fixing cylinder (114) is clamped with the inner wall of the circular hole (111), the top of the fixing cylinder (114) is fixedly connected with a second limiting plate (115), the top of the second limiting plate (115) is fixedly connected with a handle (116), and the inner wall of the second notch (112) is provided with a third notch (119).
5. The tensioner for PTFE membrane processing according to claim 4, characterized in that: The top of the second fixing column (113) is fixedly connected to a plurality of fixing plates (117), the inner wall of the fixing plate (117) is rotatably connected to a roller (118), the outer surface of the roller (118) is slidably connected to the inner wall of the third slot (119), the inner wall of the first fixing plate (101) is threadedly connected to the second reverse threaded column (120), the bottom of the second reverse threaded column (120) passes through the first fixing plate (101) and the second fixing plate (102) and extends to the outside, and the top of the second reverse threaded column (120) is fixedly connected to a knob (121).
6. The tensioner for PTFE membrane processing according to claim 5, characterized in that: The clamping mechanism (2) comprises a fixing block (202) fixedly connected to the outer wall of the telescopic column (122), wherein four fixing blocks (202) are provided, and the parts included on the outer surfaces of the fixing blocks (202) are the same. The outer wall of the fixing block (202) is fixedly connected to the clamping block (201), and the inner wall of the fixing block (202) is provided with a plurality of slots (203).
7. A tensioner for PTFE membrane processing according to claim 6, characterized in that: The inner wall of the notch 4 (203) is slidably connected to the clamping block 2 (204), the outer wall of the fixing block (202) is fixedly connected to the fixing block 2 (205), and the inner wall of the fixing block 2 (205) is threadedly connected to the threaded column (206).
8. The tensioner for PTFE membrane processing according to claim 7, characterized in that: The back of the threaded column (206) passes through the fixed block 2 (205) and extends to the outer wall of the clamping block 2 (204). The back of the threaded column (206) is rotatably connected to the outer wall of the clamping block 2 (204). The front of the threaded column (206) is fixedly connected to the knob 2 (207). The outer wall of the clamping block 1 (201) is fixedly connected to a plurality of friction columns (208).