Carbon filter membrane recovery device for wastewater treatment
By designing a carbon filter membrane recovery device including a shell, a filter mechanism and a water injection mechanism, using an ultrafiltration membrane and a filter layer to filter wastewater, and through the combination of atomized spray head and compressed air, the existing carbon filter membrane recovery device is solved, and efficient wastewater treatment and carbon filter reuse are achieved.
Patent Information
- Application Number
- CN202422411351.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing carbon filter membrane recovery devices have problems such as low coagulation and precipitation method, complex structure and high cost of advanced oxidation method, and low recovery rates of nanofiltration and reverse osmosis systems, resulting in low wastewater treatment efficiency and water production rates.
A carbon filter membrane recovery device including a shell, a filter mechanism and a water injection mechanism is designed. The ultrafiltration membrane and the filter layer are used to filter wastewater, and the filter layer is used to cooperate with the atomized spray head and compressed air to clean the filter layer and the ultrafiltration membrane, prevent impurities from accumulating, and improve filtration efficiency and purity.
It realizes efficient wastewater filtration and recycling of carbon filter membranes, improves filtration efficiency and purity, extends the service life of the membrane, simplifies the operation process, and reduces operating costs.
Smart Images

Figure CN223292340U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to a carbon filter membrane recovery device for wastewater treatment. Background Art
[0002] With increasing demands for environmental quality, the recovery and effective utilization of organic matter in municipal wastewater has attracted attention. Direct membrane filtration (DMF) is a method for retaining and concentrating organic matter in municipal wastewater, but membrane fouling and high concentrations of organic matter in the DMF permeate are issues that need to be addressed. Currently, the main process technologies used to treat organic pollutants include coagulation and sedimentation, advanced oxidation, and membrane methods (nanofiltration and reverse osmosis).
[0003] Patent CN221244290U discloses a solvent additive recycling device for the production process of hollow fiber ultrafiltration membrane yarn, comprising a base, a reactor fixedly mounted on the top of the base, a waste liquid tank fixedly mounted on the left side of the reactor, a recovery mechanism provided inside the reactor, a flow guide pipe fixedly connected to the right side of the reactor, the recovery mechanism comprising a filter, an air preheater, an insulation layer, a motor, a stirring shaft, a cooling cylinder, a cold water tank, a circulation pipe and cooling fins, a filter installed inside the waste liquid tank, an air preheater fixedly mounted on the left side of the reactor, an insulation layer installed inside the reactor, a motor installed on the top of the reactor, a stirring shaft fixedly mounted at the output shaft of the motor, a cooling cylinder installed on the right side of the reactor, a cold water tank fixedly mounted on the right side of the reactor, a circulation pipe fixedly mounted on the top of the cold water tank, and cooling fins fixedly mounted on the outside of the cold water tank.
[0004] At present, the coagulation and sedimentation method of the traditional carbon membrane recovery device has low efficiency, and the advanced oxidation method has a complex structure, high operating cost and high construction cost. It is only effective in treating organic pollutants in specific types of wastewater. Nanofiltration mainly intercepts divalent salts and reverse osmosis mainly intercepts monovalent salts, resulting in low system recovery rate (nanofiltration system 80-85% recovery rate, reverse osmosis system 70-75% recovery rate, if it is a nanofiltration + reverse osmosis combination, the system recovery rate is only 55-60%), that is, low water production rate. Utility Model Content
[0005] The purpose of the present utility model is to provide a carbon filter membrane recovery device for wastewater treatment, so as to solve the problem that the coagulation and sedimentation method of the carbon filter membrane recovery device proposed in the above background technology is low in efficiency, the advanced oxidation method has a complex structure, high operating cost and high cost, and is only effective in treating organic pollutants in special types of wastewater, while nanofiltration mainly intercepts divalent salts and reverse osmosis mainly intercepts monovalent salts, resulting in a low system recovery rate (nanofiltration system has a recovery rate of 80-85%, reverse osmosis system has a recovery rate of 70-75%, and if it is a combination of nanofiltration + reverse osmosis, the system recovery rate is only 55-60%), that is, the problem of low water production rate.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a carbon filter membrane recovery device for wastewater treatment, comprising a housing, mounting plates are provided on both sides of the lower end of the housing, fixing bolts are provided in the middle of the mounting plates, an air inlet pipe passes through the upper end of the housing, a filter mechanism is fixedly connected to the lower end of the air inlet pipe, a water inlet pipe passes through one side of the filter mechanism, a water injection mechanism is fixedly connected to one side of the housing, a drain pipe passes through the bottom of one side of the housing, and a control panel is fixedly connected to the front end of the housing;
[0007] The filtering mechanism includes a mounting shell, the lower end of the mounting shell is fixedly connected to the lower end of the air inlet pipe, clean water inlets are provided on both sides of the upper end of the mounting shell, the upper end of the mounting shell is provided with an air inlet, the inner wall of the mounting shell is fixedly connected to a filter layer, the inner wall of the filter layer is fixedly connected to an ultrafiltration membrane, a water inlet is provided at the top of one side of the shell, and a water outlet is provided through the lower end of the mounting shell.
[0008] Preferably, the upper end of the mounting plate is fixedly connected to both sides of the lower end of the shell, and the inner wall of the mounting plate is movably connected to the outer wall of the fixing bolt.
[0009] Preferably, both sides of the upper end of the installation shell are connected through the outer wall of the water purification outlet, and the upper end of the installation shell is connected through the outer wall of the air inlet.
[0010] Preferably, the positions of the purified water injection ports are symmetrically opened on both sides of the upper end of the mounting shell and are adapted to the atomizing nozzle.
[0011] Preferably, the water injection mechanism includes a water tank, one side of the water tank is fixedly connected to one side of the shell, a water adding pipe is provided on one side of the upper end of the water tank, the upper end of the water adding pipe is provided with a blockage, a water pump is bolted to the bottom wall of the inner cavity of the water tank, the upper end of the water pump is fixedly connected to a connecting pipe, one end of the connecting pipe is connected to a bent pipe, and the lower end of the bent pipe is fixedly connected to an atomizing nozzle.
[0012] Preferably, one side of the upper end of the water storage tank is connected to the lower end of the water supply pipe, and the upper end of the water supply pipe is threadedly connected to the lower end of the blockage.
[0013] Preferably, the bent tube is L-shaped.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The filter mechanism can make the equipment flow the cleaning water into the ultrafiltration membrane on the filter layer, thereby achieving the effect of filtering the wastewater and solving the problem that the wastewater cannot be recycled. The ultrafiltration membrane is strengthened by the lining to avoid the impurities in the wastewater from scratching the membrane wall, thereby achieving a more efficient recovery and higher purity effect.
[0016] 2. The water injection mechanism can enable the equipment to use the pure water in the water tank to clean the filter layer and ultrafiltration membrane, preventing excessive impurities in the filter layer and ultrafiltration membrane, improving the water flux of the filter layer and ultrafiltration membrane, and increasing the filtration efficiency of the filter layer and ultrafiltration membrane. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic cutaway diagram of the three-dimensional structure of the present utility model;
[0018] Figure 2 This is a schematic diagram of the filtering mechanism of the present utility model;
[0019] Figure 3 This is a schematic diagram of the water injection mechanism of the present utility model;
[0020] Figure 4 It is a schematic side view of the three-dimensional structure of the present invention.
[0021] In the figure: 1. Shell; 2. Mounting plate; 3. Fixing bolt; 4. Air inlet pipe; 5. Filter mechanism; 6. Water inlet pipe; 7. Water injection mechanism; 8. Drain pipe; 9. Control panel; 51. Mounting shell; 52. Water purification inlet; 53. Air inlet; 54. Filter layer; 55. Ultrafiltration membrane; 56. Water inlet; 57. Water outlet; 71. Water storage tank; 72. Water filling pipe; 73. Blockage; 74. Water pump; 75. Connecting pipe; 76. Bending pipe; 77. Atomizing nozzle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1 and Figure 4The utility model provides a technical solution: a carbon filter membrane recovery device for wastewater treatment, comprising a shell 1, mounting plates 2 are provided on both sides of the lower end of the shell 1, a fixing bolt 3 is provided at the middle part of the mounting plate 2, an air inlet pipe 4 is passed through the upper end of the shell 1, a filter mechanism 5 is fixedly connected to the lower end of the air inlet pipe 4, a water inlet pipe 6 is passed through one side of the filter mechanism 5, a water injection mechanism 7 is fixedly connected to one side of the shell 1, a drain pipe 8 is passed through the bottom of one side of the shell 1, a control panel 9 is fixedly connected to the front end of the shell 1, and the filter mechanism 5 includes a mounting Shell 51, the lower end of the mounting shell 51 is fixedly connected to the lower end of the air inlet pipe 4, and water purification inlets 52 are provided on both sides of the upper end of the mounting shell 51. The upper end of the mounting shell 51 is provided with an air inlet 53. The inner wall of the mounting shell 51 is fixedly connected to a filter layer 54, and the inner wall of the filter layer 54 is fixedly connected to an ultrafiltration membrane 55. A water inlet 56 is provided on the top of one side of the shell 1, and a water outlet 57 is provided through the lower end of the mounting shell 51. The upper end of the mounting plate 2 is fixedly connected to both sides of the lower end of the shell 1, and the inner wall of the mounting plate 2 is movably connected to the outer wall of the fixing bolt 3;
[0024] The bottom sides of the shell 1 are fixedly installed with mounting plates 2. After the shell 1 is moved to a suitable position, the fixing plates and the shell 1 are stabilized by fixing bolts 3. Then the staff puts the wastewater into the water inlet pipe 6 and introduces it into the mounting shell 51. The wastewater flows into the filter layer 54 and the ultrafiltration membrane 55 through the water inlet pipe 6. The wastewater flows in through the water inlet 56. The gas flows into the air inlet 53 through the air inlet pipe 4, so that the gas can pressurize the wastewater, so that the wastewater passes through the filter layer 54 and the ultrafiltration membrane 55 for filtration. The ultrafiltration membrane 55 is reinforced by the inner lining to prevent impurities in the wastewater from scratching the membrane wall. When the water filtration is completed, the filtered water passes through the water outlet 57, and the water outlet 57 flows the water into the drain pipe 8. When the water filtration is completed, the staff controls and starts the water pump 74 to make the pure water in the water tank 71 flow from the connecting pipe 75 and the bending pipe 76 into the atomizing nozzle 77, and then flows into the filter layer 54 and the ultrafiltration membrane 55 through the clean water injection port 52 to clean the filter layer 54 and the ultrafiltration membrane 55 to prevent excessive impurities in the ultrafiltration membrane 55.
[0025] See also Figure 2 In order to quickly filter the wastewater in the housing 1, the upper ends of the mounting shell 51 are connected to the outer walls of the water purification inlet 52, and the upper end of the mounting shell 51 is connected to the outer wall of the air inlet 53. The water purification inlet 52 is symmetrically located on both sides of the upper end of the mounting shell 51 and is compatible with the atomizing nozzle 77.
[0026] In order to further improve the efficiency of wastewater treatment, the setting of the water tank 71 fully considers the recycling and convenient operation of water. The water tank 71 not only serves as a storage container for pure water, but also adds new pure water at any time through the setting of the water adding pipe 72, ensuring the sufficiency and freshness of the water source. The plug 73 at the upper end of the water adding pipe 72 effectively prevents dust and other impurities from entering the water tank 71, ensuring the purity of the water quality. When the water pump 74 is started, it will pump the pure water in the water tank 71 through the connecting pipe 75 to the bent pipe 76. The L-shaped setting of the bent pipe 76 cleverly guides the direction of the water flow, so that the water flow can be more evenly distributed on the filter layer 54. The atomizing nozzle 77 connected to the lower end of the bending tube 76 can refine the water flow into tiny droplets. These droplets can more fully contact the filter layer 54, thereby improving the cleaning efficiency. At the same time, the atomized water flow can also effectively reduce the impact of the water flow on the filter layer 54, thereby extending the service life of the filter layer 54. In addition, the control panel 9 is responsible for controlling the start and stop of the water pump 74 and the operating status of the monitoring device. The staff only needs to simply operate the buttons or knobs on the control panel 9 to control the entire wastewater treatment process, making the operation simple and quick, greatly improving the work efficiency, and realizing the effective treatment of wastewater and the cleaning effect of pure water.
[0027] See also Figure 3 In order to quickly spray pure water on the filter layer 54, the water injection mechanism 7 includes a water tank 71, one side of the water tank 71 is fixedly connected to one side of the shell 1, a water supply pipe 72 is provided on the upper end of the water tank 71, and a plug 73 is provided on the upper end of the water supply pipe 72. A water pump 74 is bolted to the bottom wall of the inner cavity of the water tank 71, and a connecting pipe 75 is fixedly connected to the upper end of the water pump 74. One end of the connecting pipe 75 is connected through a bent pipe 76, and the lower end of the bent pipe 76 is fixedly connected to an atomizing nozzle 77. The upper end of the water tank 71 is connected through the lower end of the water supply pipe 72, and the upper end of the water supply pipe 72 is threadedly connected to the lower end of the plug 73. The shape of the bent pipe 76 is L-shaped;
[0028] When the wastewater treatment is started, the operating parameters such as the air intake pressure and the water intake flow rate are preset through the control panel 9 to ensure the efficiency and stability of the entire recycling process. Subsequently, the wastewater enters the shell 1 through the water inlet 56 and flows through the water inlet pipe 6 of the mounting shell 51 under the action of gravity and enters the interior of the mounting shell 51. The wastewater first contacts the filter layer 54, which is composed of fine materials and can effectively intercept large particles of impurities and suspended matter in the wastewater to preliminarily purify the water quality. Then, the wastewater that has undergone preliminary filtration passes through the ultrafiltration membrane 55. The ultrafiltration membrane 55, with its unique pore structure, further removes harmful substances such as tiny particles, colloids, bacteria and some viruses in the water, thereby significantly improving the water quality. At the same time, the air intake pipe 4 continuously injects compressed air into the mounting shell 51 to form a certain airflow pressure, which promotes the uniform distribution and rapid penetration of the wastewater on the filter layer 54 and the ultrafiltration membrane 55, thereby accelerating the filtration process. After 53 enters the installation shell 51, it can also help purge the surface of the ultrafiltration membrane 55 to prevent the occurrence of blockage 73 and extend its service life. As the filtration process continues, the purified water flows out from the water outlet 57 at the lower end of the installation shell 51 and is discharged out of the device through the drain pipe 8 for subsequent treatment or direct reuse. The solid waste and intercepted pollutants in the wastewater gradually accumulate on the surface of the filter layer 54 and the ultrafiltration membrane 55 to form a filter cake layer. In order to maintain the filtration efficiency and the normal operation of the device, when it is detected that the filtration effect has decreased or the preset cleaning cycle has been reached, the water injection mechanism 7 is automatically started to inject cleaning liquid or clean water into the shell 1 to backwash or soak the filter layer 54 and the ultrafiltration membrane 55 to remove the pollutants and impurities attached thereto. After cleaning, the wastewater treatment returns to normal working state, and the wastewater treatment and carbon filter membrane recovery operations can be continued, thereby achieving efficient purification of wastewater and effective recycling and reuse of carbon filter membranes.
[0029] Working principle: First, the mounting plates 2 are fixed on both sides of the bottom of the shell 1. After the shell 1 is moved to a suitable position, the fixing plates and the shell 1 are stabilized by fixing bolts 3. Then the staff puts the wastewater into the water inlet pipe 6 and introduces it into the mounting shell 51. The wastewater flows into the filter layer 54 and the ultrafiltration membrane 55 through the water inlet pipe 6. The wastewater flows in through the water inlet 56. The gas flows into the air inlet 53 through the air inlet pipe 4, so that the gas can pressurize the wastewater, so that the wastewater passes through the filter layer 54 and the ultrafiltration membrane 55 for filtration. The ultrafiltration membrane 55 is strengthened by the lining to avoid wastewater. The impurities in the membrane wall are scratched. When the water filtration is completed, the filtered water passes through the water outlet 57, and the water flows into the drain pipe 8 through the water outlet 57. When the water filtration is completed, the staff controls and starts the water pump 74 to make the pure water in the water storage tank 71 flow from the connecting pipe 75 and the bending pipe 76 into the atomizing nozzle 77, and then flows into the filter layer 54 and the ultrafiltration membrane 55 through the clean water injection port 52 to clean the filter layer 54 and the ultrafiltration membrane 55 to prevent excessive impurities in the ultrafiltration membrane 55. In order to further improve the efficiency of wastewater treatment, the setting of the water storage tank 71 fully considers the recycling of water and The water tank 71 is convenient to operate. It is not only a storage container for pure water, but also can be used to add new pure water at any time through the setting of the water adding pipe 72, ensuring the sufficiency and freshness of the water source. The plug 73 at the upper end of the water adding pipe 72 effectively prevents dust and other impurities from entering the water tank 71, ensuring the purity of the water quality. When the water pump 74 is started, it will pump the pure water in the water tank 71 through the connecting pipe 75 to the bending pipe 76. The L-shaped setting of the bending pipe 76 cleverly guides the direction of the water flow, so that the water flow can be more evenly distributed on the filter layer 54, and the atomizing nozzle 77 connected to the lower end of the bending pipe 76 , can refine the water flow into tiny droplets, these droplets can more fully contact with the filter layer 54, improve the cleaning efficiency, at the same time, the atomized water flow can also effectively reduce the impact of the water flow on the filter layer 54, extending the service life of the filter layer 54, in addition, the control panel 9 is responsible for controlling the start and stop of the water pump 74, and monitoring the operating status of the device. The staff only needs to simply operate the buttons or knobs on the control panel 9 to achieve control of the entire wastewater treatment process, making the operation simple and quick, greatly improving the work efficiency, and achieving effective treatment of wastewater and the cleaning effect of pure water;
[0030] Then, when the wastewater treatment is started, the operating parameters such as the air intake pressure and the water intake flow rate are preset through the control panel 9 to ensure the efficiency and stability of the entire recycling process. Subsequently, the wastewater enters the shell 1 through the water inlet 56 and flows through the water inlet pipe 6 of the installation shell 51 under the action of gravity and enters the interior of the installation shell 51. The wastewater first contacts the filter layer 54, which is composed of fine materials and can effectively intercept large particles of impurities and suspended matter in the wastewater, and preliminarily purify the water quality. Then, the wastewater that has undergone preliminary filtration passes through the ultrafiltration membrane 55. The ultrafiltration membrane 55, with its unique pore structure, further removes harmful substances such as tiny particles, colloids, bacteria and some viruses in the water, so that the water quality is significantly improved. At the same time, the air intake pipe 4 continuously injects compressed air into the installation shell 51 to form a certain airflow pressure, which promotes the uniform distribution and rapid penetration of the wastewater on the filter layer 54 and the ultrafiltration membrane 55, thereby accelerating the filtration process. After the compressed air enters the installation shell 51 through the air inlet 53, it can also help purge the surface of the ultrafiltration membrane 55. 54 and the ultrafiltration membrane 55 to form a filter cake layer. In order to maintain the filtration efficiency and the normal operation of the device, when it is detected that the filtration effect decreases or the preset cleaning cycle is reached, the water injection mechanism 7 is automatically started to inject cleaning liquid or clean water into the shell 1 to backwash or soak the filter layer 54 and the ultrafiltration membrane 55 to remove the pollutants and impurities attached thereto. After cleaning, the wastewater treatment returns to normal working state, and the wastewater treatment and carbon filter membrane recovery operations can be continued, thereby achieving efficient purification of wastewater and effective recycling and reuse of carbon filter membranes. The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology well known to professional and technical personnel in this field.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carbon filter membrane recovery device for wastewater treatment, comprising a housing (1), characterized in that: Mounting plates (2) are provided on both sides of the lower end of the shell (1), and fixing bolts (3) are provided in the middle of the mounting plates (2). An air intake pipe (4) is passed through the upper end of the shell (1), and a filter mechanism (5) is fixedly connected to the lower end of the air intake pipe (4). A water inlet pipe (6) is passed through one side of the filter mechanism (5), and a water injection mechanism (7) is fixedly connected to one side of the shell (1). A drainage pipe (8) is passed through the bottom of one side of the shell (1), and a control panel (9) is fixedly connected to the front end of the shell (1); The filtering mechanism (5) comprises a mounting shell (51), the lower end of the mounting shell (51) is fixedly connected to the lower end of the air inlet pipe (4), clean water inlets (52) are provided on both sides of the upper end of the mounting shell (51), an air inlet (53) is provided at the upper end of the mounting shell (51), a filter layer (54) is fixedly connected to the inner wall of the mounting shell (51), an ultrafiltration membrane (55) is fixedly connected to the inner wall of the filter layer (54), a water inlet (56) is provided at the top of one side of the housing (1), and a water outlet (57) is provided through the lower end of the mounting shell (51).
2. A carbon filter membrane recovery device for wastewater treatment according to claim 1, characterized in that: The upper end of the mounting plate (2) is fixedly connected to both sides of the lower end of the shell (1), and the inner wall of the mounting plate (2) is movably connected to the outer wall of the fixing bolt (3).
3. A carbon filter membrane recovery device for wastewater treatment according to claim 1, characterized in that: Both sides of the upper end of the installation shell (51) are connected through the outer wall of the water purification inlet (52), and the upper end of the installation shell (51) is connected through the outer wall of the air inlet (53).
4. A carbon filter membrane recovery device for wastewater treatment according to claim 3, characterized in that: The positions of the purified water injection ports (52) are symmetrically arranged on both sides of the upper end of the mounting shell (51) and are adapted to the atomizing nozzle (77).
5. The carbon filter membrane recovery device for wastewater treatment according to claim 1, characterized in that: The water injection mechanism (7) comprises a water storage tank (71), one side of the water storage tank (71) is fixedly connected to one side of the housing (1), a water supply pipe (72) is provided on one side of the upper end of the water storage tank (71), a plug (73) is provided on the upper end of the water supply pipe (72), a water pump (74) is bolted to the bottom wall of the inner cavity of the water storage tank (71), the upper end of the water pump (74) is fixedly connected to a connecting pipe (75), one end of the connecting pipe (75) is connected to a bent pipe (76), and the lower end of the bent pipe (76) is fixedly connected to an atomizing nozzle (77).
6. A carbon filter membrane recovery device for wastewater treatment according to claim 5, characterized in that: One side of the upper end of the water storage tank (71) is connected to the lower end of the water supply pipe (72), and the upper end of the water supply pipe (72) is threadedly connected to the lower end of the plug (73).
7. A carbon filter membrane recovery device for wastewater treatment according to claim 5, characterized in that: The bending tube (76) is in an L-shaped shape.
Citation Information
Patent Citations
Solvent and additive recycling device for hollow fiber ultrafiltration membrane filament production process
CN221244290U