Secondary processing equipment
Through the feed rod design and belt conveying structure with adjustable width and height, the problem that existing pressurization equipment needs to be designed separately for each bottle type is solved, and flexible adaptation to different bottle types is achieved, reducing costs and improving the stability and efficiency of the production line.
Patent Information
- Application Number
- CN202422294399.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In bottle manufacturing, existing pressurization equipment needs to design feed tracks separately for each bottle type, resulting in high equipment cost, poor flexibility, high maintenance difficulty, and unstable production line operation.
The feed rod design with adjustable width and height is adopted, combined with the belt conveying structure and removable pressurization head to achieve flexible adaptation to different bottle types without the need for modification of equipment.
It reduces production costs and time costs, improves the adaptability and operating efficiency of the production line, and reduces equipment failures and inaccurate bottle positioning.
Smart Images
Figure CN223292443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle manufacturing, in particular to secondary processing equipment. Background Art
[0002] In the bottle manufacturing industry, pressurization is particularly important in existing production processes, especially for specialized bottles that require specific pressurization to ensure performance (such as high-pressure gas cylinders, precision chemical reagent bottles, and spray bottles that must withstand internal pressure fluctuations). However, the pressurization equipment currently on the market faces challenges in meeting this demand, including complex structures and high costs, especially in the bottle feeding and conveying process.
[0003] Specifically, due to the differences in bottle types (such as diameter, height, and shape), existing pressurized equipment often requires the design and installation of a dedicated feed track for each bottle type. This "one-to-one" adaptation not only increases equipment manufacturing costs but also limits the flexibility and scalability of the production line. Each time a new bottle type needs to be produced, the equipment needs to be modified or reconfigured, further increasing production costs and time.
[0004] Furthermore, the complex feed track system increases equipment maintenance difficulty and malfunction rates. Due to the numerous components and complex structure, any malfunction often requires long repair times and high costs. This not only impacts the normal operation of the production line but can also negatively impact product quality. Utility Model Content
[0005] The purpose of the utility model is to provide a secondary processing equipment to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.
[0006] The technical solutions adopted to solve the above technical problems are:
[0007] The utility model provides a secondary processing equipment, including a conveying component, a pressurizing component and a pressurizing component, the conveying component is provided with a conveying surface; the pressurizing component includes a pressurizing end and a pressurizing driving structure for driving the pressurizing end to move back and forth toward the conveying surface; the pressurizing component includes two feeding rods and a width adjustment mechanism, a feeding channel extending along the conveying direction of the conveying surface is formed between the two feeding rods, the feeding ends of the two feeding rods are respectively provided with guide rods open to both sides, the discharging ends of the two feeding rods are opposite to the pressurizing end, and the width adjustment mechanism is used to adjust the interval between the two feeding rods.
[0008] The beneficial effects of the utility model are:
[0009] When the secondary processing equipment is in operation, the special bottles that are pressurized for the second time enter from the guide rod driven by the conveying assembly and are arranged in sequence to the bottom of the pressurizing end. After the pressurizing drive structure pressurizes the special bottles, the conveyor conveys the pressurized bottles and moves them forward. The pressurizing drive structure pressurizes the next special bottle, and the pressurizing operation is repeated continuously. When it is necessary to pressurize different bottle types, such as bottles with different diameters, the distance between the two feed rods is adjusted through the width adjustment mechanism to adapt them to the bottles of different specifications, and then the equipment is started to perform the pressurization operation. The utility model can simply adjust the width of the feed track for different bottle types of different specifications without the need to modify or reconfigure the equipment, thereby reducing production costs and time costs.
[0010] As a further improvement to the above technical solution, the width adjustment mechanism includes mounting blocks provided on both sides of the conveying assembly, a connecting rod connected to the feed rod, and a locking screw threadedly connected to the mounting block. The connecting rod is slidably mounted on the mounting block, and the locking screw passes through the mounting block and abuts against the side wall of the connecting rod. When adjusting the width of the feed channel, the locking screw can be loosened to allow the connecting rod to slide relative to the mounting block. When the required width is adjusted, the locking screw is tightened so that the locking screw abuts against the connecting rod. The sliding setting of the connecting rod helps to ensure that the feed rod is always set parallel to the transmission direction of the belt, which helps to move special bottles and accurately deliver the bottles to the bottom of the pressurizing end. If there is translation between the feed channel and the conveying direction of the conveying member, it will cause the special bottles to fall over during the conveying process. Therefore, the feed rod is always set parallel to the transmission direction of the belt, which helps to move special bottles.
[0011] As a further improvement to the above technical solution, each feed rod is connected to at least two connecting rods, which are arranged in parallel. The dual feed rod design not only significantly enhances the stability and continuity of the feed channel along the predetermined direction of the conveying surface, but also ensures the precise guidance of the material during transportation. Each feed rod is connected to at least two parallel connecting rods. This layout greatly improves the rigidity and deformation resistance of the overall structure, effectively preventing the inaccurate positioning of special bottles due to structural offset or looseness. Therefore, this design can ensure that bottles with special shapes can also be accurately guided to the position directly below the pressurization end, thereby significantly improving the adaptability and operating efficiency of the production line and reducing downtime and production costs caused by bottle misalignment.
[0012] As a further improvement to the above technical solution, the connecting rod passes through the mounting block, and the locking screw penetrates from the upper side of the mounting block into the interior of the mounting block to be threadedly connected to the connecting rod. In some other solutions, locking screws can also be provided on the side of the mounting block, but tightening the screws is inconvenient. Arranging the locking screws on the upper side of the mounting block makes screw tightening more convenient, thereby enhancing the fixation process.
[0013] As a further improvement to the above technical solution, the mounting blocks are slidably mounted on either side of the conveyor assembly, with locking members positioned between the mounting blocks and the conveyor assembly. The mounting blocks typically require adjustment based on actual needs to meet varying processing or conveying requirements. The use of locking members ensures that the mounting blocks are securely locked in place once properly positioned, reducing positional deviations caused by looseness and improving adjustment accuracy and repeatability.
[0014] As a further improvement of the above technical solution, the conveying assembly includes a belt transmission structure. Utilizing the belt transmission structure, the processes of feeding, processing, and discharging can be completed in sequence, simplifying the structure and equipment, making the equipment simpler.
[0015] As a further improvement of the above technical solution, the feed assembly also includes a height adjustment mechanism for adjusting the feed rod.
[0016] For special bottles that are taller and thinner, the height of the feed rod is adjusted higher, so that the special bottles are not easy to fall over during the conveying process.
[0017] As a further improvement to the above technical solution, the height adjustment mechanism includes a support column, a lifting rod slidably mounted on the support column, and a fixing member used to lock and secure the lifting rod and the support column. The width adjustment mechanism is located on the top of the lifting rod. To adjust the height, the lifting rod is slid up and down relative to the support column and then secured with the locking member. The feed rod is then adjusted to the appropriate height based on the height of the specific bottle to prevent the bottle from tipping over during conveying.
[0018] As a further improvement to the above technical solution, the pressurizing assembly includes a pressurizing base and a pressurizing head, which is detachable from the base. When a special bottle needs to be processed, the operator can easily replace the existing pressurizing head with one designed specifically for that bottle type in just a few steps. This process is not only fast and efficient, but also requires no complex tools or specialized skills, significantly reducing replacement costs and time.
[0019] As a further improvement to the above technical solution, the pressure head's pressure surface is provided with an elastic layer. This elastic layer optimizes pressure distribution, allowing the head to create a more uniform pressure field when applying pressure. This helps improve processing quality or measurement accuracy, and reduces errors or defects caused by uneven pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Figure 1 This is a structural diagram of an embodiment of a secondary processing device provided by the present invention, wherein six arrows represent forward, backward, left, right, upward and downward directions respectively;
[0022] Figure 2 This is a schematic top view of a secondary processing device provided by the present invention, wherein the four arrows represent forward, backward, left and right directions respectively;
[0023] Figure 3 The utility model provides a secondary processing device, which is a side view schematic diagram of the right temple piece of one embodiment, wherein the four arrows represent the forward, rearward, upward and downward directions respectively.
[0024] Reference numerals:
[0025] Conveying assembly 100, pressurizing assembly 200, pressurizing drive structure 210, feeding assembly 300, feeding rod 310, guide rod 320, mounting block 330, connecting rod 340, locking screw 350, support column 360, lifting rod 370, fixing part 380, locking part 390. DETAILED DESCRIPTION
[0026] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0028] In the description of the present invention, if there are words such as "several", it means one or more, and "more" means more than two. Greater than, less than, and exceed are understood to exclude the number itself, and above, below, and within are understood to include the number itself.
[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0030] Reference Figures 1 to 3 , a secondary processing equipment of the utility model is made into the following embodiment:
[0031] In some embodiments, a secondary processing device includes a conveying component 100 , a pressurizing component 200 , and a pressurizing component 200 .
[0032] The conveyor assembly 100 includes a belt transmission structure. The belt transmission structure includes a conveyor belt having a horizontally arranged conveying surface. This embodiment utilizes the belt transmission structure to sequentially complete the feeding, processing, and discharging processes, simplifying the structure and equipment. In other embodiments, a mesh belt conveyor, chain conveyor, or other conveyor assembly 100 capable of moving materials may also be used.
[0033] The pressurizing assembly 200 includes a pressurizing end, a pressurizing drive structure 210, and a mounting frame. The mounting frame spans the conveying surface. The pressurizing drive structure 210 includes a pressurizing drive unit mounted on the mounting frame. The pressurizing assembly 200 includes a pressurizing seat and a pressurizing head. The pressurizing seat is drive-connected to the output end of the pressurizing drive unit. The pressurizing drive unit specifically includes a linear drive structure such as a motor, air cylinder, or oil cylinder. The pressurizing drive unit drives the pressurizing assembly 200 up and down to pressurize the special bottles on the conveying surface.
[0034] Furthermore, the pressure head is detachable from the pressure base, specifically by gluing, threading, or snapping. When a special bottle needs to be processed, the operator can easily replace the existing pressure head with one designed specifically for that bottle type in just a few steps. This process is not only fast and efficient, but also requires no complex tools or specialized skills, significantly reducing replacement costs and time.
[0035] As a further improvement, the pressure-applying surface of the pressure head is provided with an elastic layer. This layer optimizes pressure distribution, allowing the pressure head to create a more uniform pressure field when applying pressure. This helps improve processing quality or measurement accuracy, reducing errors or defects caused by uneven pressure. The elastic layer is typically made of rubber.
[0036] The pressurizing assembly 200 includes two feed rods 310, two connecting rods 340, and a width adjustment mechanism. A feed channel extending forward and backward is formed between the two feed rods 310, and the forward and backward extension direction is the belt conveying direction. The feed ends of the two feed rods 310 are respectively provided with guide rods 320 open to the left and right sides. The discharge ends of the two feed rods 310 are opposite to the pressurizing end. Two connecting rods 340 are connected to the feed rods 310, and the two connecting rods 340 are arranged in parallel. The width adjustment mechanism adjusts the interval between the two feed rods 310 by adjusting the connecting rods 340.
[0037] When the secondary processing equipment is in operation, the special bottles to be pressurized for the second time enter from the guide rod 320 driven by the conveying assembly 100 and are arranged in sequence to the bottom of the pressurizing end. After the pressurizing drive structure 210 pressurizes the special bottles, the conveyor member conveys the pressurized bottles and moves forward. The pressurizing drive structure 210 pressurizes the next special bottle, and the pressurizing operation is repeated continuously. When it is necessary to pressurize different bottle types, such as bottles with different diameters, the width adjustment mechanism is used to adjust the distance between the two feed rods 310 to adapt them to the different specifications of the bottles, and then the equipment is started to pressurize. The present utility model can simply adjust the width of the feed track for different bottle types with different specifications, without the need to modify or reconfigure the equipment, thus reducing production costs and time costs.
[0038] The dual feed rods 310 design significantly enhances the stability and continuity of the feed channel along the conveyor surface, ensuring precise guidance of materials, especially unusually shaped bottles, during transport. Each feed rod 310 is connected to at least two parallel connecting rods 340. This layout significantly enhances the rigidity and deformation resistance of the overall structure, effectively preventing inaccurate positioning of unusual bottles due to structural deviation or loosening. This design ensures that even unusually shaped bottles are accurately guided directly below the pressurization end, significantly improving the adaptability and operational efficiency of the production line and reducing downtime and production costs caused by bottle misalignment.
[0039] The width adjustment mechanism includes mounting blocks 330 provided on both sides of the conveying assembly 100 and locking screws 350 threadedly connected to the mounting blocks 330. The mounting blocks 330 are provided with mounting holes extending left and right. The connecting rod 340 is sleeved and installed in the mounting holes so that the connecting rod 340 slides on the mounting blocks 330 to play a guiding and limiting role. The mounting blocks 330 are also provided with threaded holes extending up and down and connected to the mounting holes. The locking screws 350 pass through the threaded holes and abut against the side walls of the connecting rod 340 to lock and fix the connecting rod 340.
[0040] When adjusting the width of the feed channel, the locking screw 350 can be loosened to allow the connecting rod 340 to slide relative to the mounting block 330. When the required width is adjusted, the locking screw 350 can be tightened so that the locking screw 350 abuts the connecting rod 340. The sliding setting of the connecting rod 340 helps to ensure that the feed rod 310 is always set parallel to the transmission direction of the belt, which facilitates the movement of special bottles and accurately delivers the bottles to the bottom of the pressurization end. If there is translation between the feed channel and the conveying direction of the conveyor, it will cause the special bottles to fall over during the conveying process. Therefore, the feed rod 310 is always set parallel to the transmission direction of the belt to facilitate the movement of special bottles.
[0041] The locking screw 350 passes through the interior of the mounting block 330 from the upper side of the mounting block 330 and is threadedly connected to the connecting rod 340. In some other solutions, the locking screw 350 can also be provided on the side of the mounting block 330, but it is inconvenient to tighten the screw. The locking screw 350 is provided on the upper side of the mounting block 330, which makes it easier to tighten the screw and more convenient to fix.
[0042] As a further improvement, the mounting block 330 and the conveying assembly 100 are provided with slide rails on both sides, and the mounting block 330 is slidably mounted on the slide rails. A locking member 390 is provided between the mounting block 330 and the conveying assembly 100, and the locking member 390 is generally secured by abutting screws. The mounting block 330 generally needs to be adjusted in position according to actual needs to meet different processing or conveying requirements. The use of the locking member 390 ensures that the mounting block 330 is tightly locked after being adjusted to the appropriate position, reducing positional deviation caused by looseness and improving adjustment accuracy and repeatability.
[0043] As a further improvement, the feed assembly 300 also includes a height adjustment mechanism for adjusting the feed rod 310 .
[0044] For special bottles that are taller and thinner, the height of the feed rod 310 is adjusted higher, so that the special bottles are not easy to fall over during the conveying process.
[0045] Specifically, the height adjustment mechanism includes a support column 360, a lifting rod 370 slidably mounted on the support column 360, and a fixing member 380. The fixing member 380 is used to lock and secure the lifting rod 370 and the support column 360. The width adjustment mechanism is located on the top of the lifting rod 370. To adjust the height, the lifting rod 370 is slid up and down relative to the support column 360 and then secured with a locking member 390. The feed rod 310 is then adjusted to the appropriate height based on the height of the specific bottle to prevent the bottle from tipping over during conveying.
[0046] The above specifically describes the preferred embodiments of the present invention, but the invention is not limited to the embodiments. Those skilled in the art can make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.
Claims
1. A secondary processing equipment, characterized in that, include: A conveying assembly (100) is provided with a conveying surface; A pressurizing assembly (200) comprising a pressurizing end and a pressurizing driving structure (210) for driving the pressurizing end to move back and forth toward the conveying surface; The feeding assembly (300) comprises two feeding rods (310) and a width adjustment mechanism. A feeding channel extending along the conveying direction of the conveying surface is formed between the two feeding rods (310). The feeding ends of the two feeding rods (310) are respectively provided with guide rods (320) open to both sides. The discharging ends of the two feeding rods (310) are opposite to the pressurizing end. The width adjustment mechanism is used to adjust the interval between the two feeding rods (310).
2. The secondary processing equipment according to claim 1, characterized in that: The width adjustment mechanism includes mounting blocks (330) provided on both sides of the conveying assembly (100), a connecting rod (340) connected to the feeding rod (310), and a locking screw (350) threadedly connected to the mounting block (330); the connecting rod (340) is slidably mounted on the mounting block (330), and the locking screw (350) passes through the mounting block (330) and abuts against the side wall of the connecting rod (340).
3. The secondary processing equipment according to claim 2, characterized in that: Each of the feed rods (310) is connected to at least two connecting rods (340), and the two connecting rods (340) are arranged in parallel.
4. The secondary processing equipment according to claim 2, characterized in that: The connecting rod (340) passes through the mounting block (330), and the locking screw (350) penetrates into the interior of the mounting block (330) from the upper side of the mounting block (330) and is threadedly connected to the connecting rod (340).
5. The secondary processing equipment according to claim 2, characterized in that: The mounting block (330) is slidably arranged on both sides of the conveying assembly (100), and a locking member (390) is provided between the mounting block (330) and the conveying assembly (100).
6. The secondary processing equipment according to claim 1, characterized in that: The conveying assembly (100) includes a belt conveying structure.
7. The secondary processing equipment according to claim 1, characterized in that: The feed assembly (300) further comprises a height adjustment mechanism for adjusting the feed rod (310).
8. The secondary processing equipment according to claim 7, characterized in that: The height adjustment mechanism comprises a support column (360), a lifting rod (370) slidably arranged on the support column (360), and a fixing member (380), wherein the fixing member (380) is used to lock and fix the lifting rod (370) and the support column (360), and the width adjustment mechanism is arranged on the top of the lifting rod (370).
9. The secondary processing equipment according to claim 1, characterized in that: The pressurizing assembly (200) comprises a pressurizing seat and a pressurizing head, and the pressurizing head is detachable from the pressurizing seat.
10. The secondary processing equipment according to claim 9, characterized in that: The pressing surface of the pressing head is provided with an elastic layer.