Automatic spraying system for hydrogen production nickel net electrode

Through the lifting structure and roller-supported automatic spraying system of nickel-machine electrodes, the problem of scratching between nickel-machine and serrated steel bars is solved, and the precise positioning and full coverage spraying of nickel-machine is achieved, which improves the service life and quality of nickel-machine.

CN223292613UActive Publication Date: 2025-09-02GUANGZHOU SANXIN METAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422627158.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-02
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

During the electrolytic hydrogen production process, scratches are easily caused when the nickel mesh is supported by the serrated steel bars, which affects the finished product quality of the nickel mesh.

Method used

An automated spraying system for hydrogen nickel grid electrodes is designed, using lifting structure and rollers to support the nickel grid, and combining the position adjustment mechanism to achieve accurate positioning and full coverage spraying of the nickel grid to avoid scratching between the nickel grid and the serrated support bar.

Benefits of technology

Effectively prevent damage to the nickel mesh during placement and removal, ensure the integrity of the nickel mesh surface coating, achieve full coverage spraying, and improve the service life and quality of the nickel mesh.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic spraying system for a hydrogen production nickel net electrode, which relates to the technical field of plasma spraying and comprises a support frame arranged on the ground, and a plurality of sawtooth support strips for supporting a nickel net are arranged on the support frame in parallel at equal intervals. The lifting structure drives the sliding plate to ascend and descend, when the nickel net is placed on the sawtooth supporting strips or taken out of the sawtooth supporting strips, the sliding plate is lifted, the nickel net is jacked up through the idler wheels, then the nickel net can be dragged, the idler wheels make rolling contact with the nickel net, the nickel net is effectively prevented from being damaged, and the service life of the nickel net is prolonged. The plasma spraying module recognizes and positions the position of the nickel net, and the position adjusting mechanism adjusts the position of the plasma spraying module to conduct comprehensive spraying on the nickel net.
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Description

Technical Field

[0001] The utility model relates to the technical field of plasma spraying, in particular to an automatic spraying system for a hydrogen-producing nickel mesh electrode. Background Art

[0002] Nickel mesh is usually used when producing hydrogen by electrolysis. Nickel mesh is mainly used as the cathode in the process of electrolyzing water to produce hydrogen. Nickel has good conductivity, corrosion resistance and catalytic properties, and can effectively promote the hydrogen evolution reaction. In order to extend the service life of the nickel mesh, plasma spraying equipment is usually used to spray a coating (such as a nickel oxide layer) on the surface of the nickel mesh during production. Generally, the plasma spraying bed uses serrated steel bars to support the nickel mesh. When placing and removing the nickel mesh, scratches are easily generated between the nickel mesh and the serrated steel bars, which has a negative impact on the quality of the finished nickel mesh.

[0003] Based on this, an automated spraying system for hydrogen-producing nickel mesh electrodes is now available, which can eliminate the drawbacks of existing devices. Utility Model Content

[0004] The purpose of the utility model is to provide an automated spraying system for a hydrogen-producing nickel mesh electrode to solve the problems in the background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] The automated spraying system for hydrogen-producing nickel mesh electrodes includes a support frame arranged on the ground, on which a plurality of serrated support bars for supporting the nickel mesh are arranged in parallel and equidistantly, and the support frame is connected to a plasma spraying module for plasma spraying the nickel mesh through a positioning mechanism, a pair of sliding plates are symmetrically slidably provided at the lower end of the support frame, a plurality of support plates are provided between the two sliding plates, and the positions of the support plates correspond to the gaps between the serrated support bars, a plurality of roller mounting seats are equidistantly provided on the upper surface of the support plate, a roller is rotatably provided on the upper end of the roller mounting seat, and the lower end of the sliding plate is connected to the support frame through a lifting structure.

[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:

[0008] In an optional scheme: the lifting structure includes a connecting block arranged at the lower end of the sliding plate, the connecting block is provided with a horizontal sliding groove, a sliding column is passed through the sliding groove, one end of the sliding column is eccentrically connected to the first rotating disk, and the other end of the sliding column is eccentrically connected to the second rotating disk, the first rotating disk and the second rotating disk are coaxial, the axis of the sliding column is parallel to the axis of the first rotating disk, the first rotating disk is rotatably connected to the support frame, and the support frame is provided with a lifting drive assembly that drives the second rotating disk to rotate.

[0009] In an optional solution: the lifting drive assembly includes a first transmission shaft with one end coaxially connected to the second rotating disk, the first transmission shaft rotates and passes through the support frame, the other end of the first transmission shaft is coaxially connected to a worm gear, the worm gear is engaged with a worm, and the worm gear is coaxially connected to the power output shaft of the lifting motor, and the lifting motor is set on the support frame.

[0010] In an optional solution: the positioning mechanism includes a pair of sliding blocks symmetrically slidably arranged on the upper end of the support frame, a fixed plate is vertically provided on the sliding block, a sliding rod is horizontally provided between the two fixed plates, a plasma spraying module is slidably provided on the sliding rod, a shifting component is provided on the fixed plate to drive the plasma spraying module to slide on the sliding rod, and a sliding component is provided on the support frame to drive the sliding block to slide on the support frame.

[0011] In an optional solution: the shifting assembly includes a first screw rod that is penetrated by the plasma spraying module and threadedly connected to the plasma spraying module, the first screw rod rotates through the fixed plate, one end of the first screw rod is connected to the power output shaft of the first positioning motor, and the first positioning motor is arranged on the fixed plate.

[0012] The transmission gear of the second end is connected with the transmission gear of the second end in a circle, and the transmission gear of the second end is connected with the transmission gear of the second end in a circle.

[0013] In an optional solution, the connection point between the sliding column and the first rotating disk is located at the edge of the first rotating disk.

[0014] In an optional solution: a protective cover is provided on the top of the roller mounting seat.

[0015] In an optional solution, the connecting block is located in the middle of the sliding plate.

[0016] In an optional solution, the contact surface between the sliding groove and the sliding column is smooth, and a dust cover is provided on the connecting block.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] The utility model drives the sliding plate to rise and fall through the lifting structure. When the nickel mesh is placed on the serrated support bar or the nickel mesh is taken out from the serrated support bar, the sliding plate is raised, the nickel mesh is lifted up by the roller, and then the nickel mesh can be dragged. The rolling contact between the roller and the nickel mesh effectively prevents the nickel mesh from being damaged. The plasma spraying module identifies and locates the position of the nickel mesh, and the position of the plasma spraying module itself is adjusted by the positioning mechanism to fully spray the nickel mesh. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the utility model from the top perspective.

[0020] Figure 2 For this utility model Figure 1 A partial enlarged view of middle A.

[0021] Figure 3 Below is a perspective structure diagram of the present utility model.

[0022] Figure 4 For this utility model Figure 2 A partial enlarged view of B.

[0023] Figure 5 It is a schematic diagram of the dust cover of the present utility model.

[0024] Reference numerals: 101, support frame; 102, serrated support bar; 103, plasma spray module; 201, sliding plate; 202, support plate; 203, roller mounting seat; 204, roller; 205, protective cover; 301, connecting block; 302, sliding groove; 303, sliding column; 304, first rotating disk; 305, second rotating disk; 306, first transmission shaft; 307, worm gear; 308, worm; 309, lifting motor; 310, dust cover; 401, sliding block; 402, fixing plate; 403, sliding rod; 404, first screw rod; 405, first positioning motor; 501, second screw rod; 502, third screw rod; 503, second positioning motor; 504, first driving bevel gear; 505, first driven bevel gear; 506, second transmission shaft; 507, second driving bevel gear; 508, second driven bevel gear. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0026] In one embodiment, Figure 1-Figure 5As shown, the automated spraying system for hydrogen-producing nickel mesh electrodes includes a support frame 101 arranged on the ground, and a plurality of serrated support bars 102 for supporting the nickel mesh are arranged in parallel and equidistantly on the support frame 101. The support frame 101 is connected to a plasma spraying module 103 for plasma spraying the nickel mesh through a positioning mechanism. A pair of sliding plates 201 are symmetrically slidably provided at the lower end of the support frame 101, and a plurality of support plates 202 are provided between the two sliding plates 201. The positions of the support plates 202 correspond to the gaps between the serrated support bars 102. A plurality of roller mounting seats 203 are equidistantly provided on the upper surface of the support plate 202, and a roller 204 is rotatably provided on the upper end of the roller mounting seat 203. The lower end of the sliding plate 201 is connected to the support frame 101 through a lifting structure.

[0027] In this embodiment, the sliding plate 201 is driven to rise and fall by the lifting structure. When the nickel mesh is placed on the serrated support bar 102 or the nickel mesh is taken out from the serrated support bar 102, the sliding plate 201 is raised, and the nickel mesh is lifted up by the roller 204. Then the nickel mesh can be dragged. The rolling contact between the roller 204 and the nickel mesh effectively prevents the nickel mesh from being damaged. The plasma spraying module 103 identifies and locates the position of the nickel mesh, and adjusts its own position through the positioning mechanism to fully spray the nickel mesh.

[0028] In one embodiment, Figure 2 and Figure 3 As shown, the lifting structure includes a connecting block 301 arranged at the lower end of the sliding plate 201, a horizontal sliding groove 302 is provided on the connecting block 301, a sliding column 303 is passed through the sliding groove 302, one end of the sliding column 303 is eccentrically connected to the first rotating disk 304, and the other end of the sliding column 303 is eccentrically connected to the second rotating disk 305. The first rotating disk 304 and the second rotating disk 305 are coaxial, and the axis of the sliding column 303 is parallel to the axis of the first rotating disk 304. The first rotating disk 304 is rotatably connected to the support frame 101, and the second rotating disk 305 is coaxially connected to one end of the first transmission shaft 306. The first transmission shaft 306 is rotatably passed through the support frame 101. On the support frame 101, the other end of the first transmission shaft 306 is coaxially connected to the worm gear 307, the worm gear 307 is meshed with the worm 308, and the worm 308 is coaxially connected to the power output shaft of the lifting motor 309. The lifting motor 309 is arranged on the support frame 101, and the lifting motor 309 drives the worm gear 307 to rotate through the worm 308. The worm gear 307 drives the second rotating disk 305 to rotate through the first transmission shaft 306, and the second rotating disk 305 drives the sliding column 303 to perform a circular motion. The sliding column 303 drives the sliding plate 201 to rise and fall on the support frame 101 through the connecting block 301, so that the roller 204 is used to support the nickel mesh when placing and removing the nickel mesh to prevent the nickel mesh from being damaged.

[0029] In one embodiment, Figure 1As shown, the positioning mechanism includes a pair of sliding blocks 401 symmetrically slidably arranged at the upper end of the support frame 101, a fixed plate 402 is vertically provided on the sliding block 401, and a sliding rod 403 is horizontally provided between the two fixed plates 402, and a plasma spraying module 103 is slidably provided on the sliding rod 403, and a first screw rod 404 is passed through the plasma spraying module 103, and the first screw rod 404 is threadedly connected to the plasma spraying module 103, and the first screw rod 404 rotates and passes through the fixed plate 402, and one end of the first screw rod 404 is connected to the power output shaft of the first positioning motor 405, and the first positioning motor 405 is provided on the fixed plate 402, and a sliding assembly for driving the sliding block 401 to slide on the support frame 101 is provided on the support frame 101, and the first positioning motor 405 drives the first screw rod 404 to rotate, and the rotation of the first screw rod 404 drives the plasma spraying module 103 to slide on the sliding rod 403, thereby realizing the adjustment of the lateral position of the plasma spraying module 103.

[0030] In one embodiment, Figure 1 As shown, the sliding assembly includes a second screw rod 501 and a third screw rod 502 symmetrically rotatably arranged on the side of the support frame 101, the second screw rod 501 passes through the sliding block 401 on the left side, and the third screw rod 502 passes through the sliding block 401 on the right side, and a second transmission shaft 506 is rotatably provided on the support frame 101, and the second transmission shaft 506 is coaxially connected to the power output shaft of the second positioning motor 503 at one end close to the second screw rod 501. The second positioning motor 503 is arranged on the support frame 101, and the second screw rod 501 is coaxially connected to the first driven bevel gear 505 at one end close to the second transmission shaft 506. The first driven bevel gear 505 is meshed with the first active bevel gear 504. The first active bevel gear 504 is coaxially arranged on the second transmission shaft 506. The second transmission shaft 506 is coaxially connected to the power output shaft of the second positioning motor 503 at one end close to the third screw rod 502. The second driving bevel gear 507 is connected to the second driving bevel gear 507, which is meshed with the second driven bevel gear 508. The second driven bevel gear 508 is coaxially connected to the end of the third screw rod 502. The spiral structures of the second screw rod 501 and the third screw rod 502 have opposite rotation directions. The second positioning motor 503 drives the second transmission shaft 506 to rotate, and the second transmission shaft 506 drives the first driving bevel gear 504 and the second driving bevel gear 507 to rotate synchronously. The first driving bevel gear 504 drives the second screw rod 501 to rotate through the first driven bevel gear 505, and the second driving bevel gear 507 drives the third screw rod 502 to rotate through the second driven bevel gear 508, that is, the second screw rod 501 and the third screw rod 502 rotate synchronously, driving the two sliding blocks 401 to slide synchronously on the support frame 101, thereby adjusting the longitudinal position of the plasma spray module 103.

[0031] In one embodiment, Figure 3As shown, the connection point between the sliding post 303 and the first rotating disk 304 is located at the edge of the first rotating disk 304. At this time, the second rotating disk 305 drives the sliding plate 201 to move up and down through the sliding post 303 to the maximum extent.

[0032] In one embodiment, Figure 4 As shown, a protective cover 205 is provided on the top of the roller mounting seat 203 to protect the rotating shaft of the roller 204.

[0033] In one embodiment, Figure 3 As shown, the connecting block 301 is located in the middle of the sliding plate 201, so that the sliding contact point between the sliding plate 201 and the support frame 101 is subjected to more uniform force and has less resistance.

[0034] In one embodiment, Figure 5 As shown, the contact surface between the sliding groove 302 and the sliding column 303 is smooth, and a dust cover 310 is provided on the connecting block 301 to prevent a large amount of plasma sprayed powder from accumulating in the sliding groove 302 .

[0035] The above embodiment discloses an automated spraying system for hydrogen-producing nickel mesh electrodes, wherein the lifting motor 309 drives the worm gear 307 to rotate through the worm 308, the worm gear 307 drives the second rotating disk 305 to rotate through the first transmission shaft 306, the second rotating disk 305 drives the sliding column 303 to perform a circular motion, and the sliding column 303 drives the sliding plate 201 to rise and fall on the support frame 101 through the connecting block 301. When the nickel mesh is placed on the serrated support bar 102 or taken out from the serrated support bar 102, the sliding plate 201 is raised, and the nickel mesh is lifted up by the roller 204, and then the nickel mesh can be dragged. The rolling contact between the roller 204 and the nickel mesh effectively prevents the nickel mesh from being damaged. The plasma spraying module 103 identifies and locates the position of the nickel mesh, and the first positioning motor 405 drives the first screw rod 4 04 rotates, the first screw rod 404 rotates to drive the plasma spraying module 103 to slide on the slide rod 403, thereby adjusting the lateral position of the plasma spraying module 103, and the second positioning motor 503 drives the second transmission shaft 506 to rotate, and the second transmission shaft 506 drives the first active bevel gear 504 and the second active bevel gear 507 to rotate synchronously, and the first active bevel gear 504 drives the second screw rod 501 to rotate through the first driven bevel gear 505, and the second active bevel gear 507 drives the third screw rod 502 to rotate through the second driven bevel gear 508, that is, the second screw rod 501 and the third screw rod 502 rotate synchronously, driving the two sliding blocks 401 to slide synchronously on the support frame 101, thereby adjusting the longitudinal position of the plasma spraying module 103 and achieving comprehensive spraying of the nickel mesh.

[0036] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. An automated spraying system for a hydrogen-producing nickel mesh electrode, comprising a support frame (101) disposed on the ground, wherein a plurality of serrated support bars (102) for supporting the nickel mesh are provided on the support frame (101) in parallel and equidistantly. The system is characterized in that: The support frame (101) is connected to a plasma spraying module (103) for plasma spraying a nickel mesh through a positioning mechanism; a pair of sliding plates (201) are symmetrically slidably provided at the lower end of the support frame (101); a plurality of support plates (202) are provided between the two sliding plates (201); the positions of the support plates (202) correspond to the gaps between the sawtooth support bars (102); a plurality of roller mounting seats (203) are equidistantly provided on the upper surface of the support plate (202); a roller (204) is rotatably provided at the upper end of the roller mounting seat (203); and the lower end of the sliding plate (201) is connected to the support frame (101) through a lifting structure.

2. The hydrogen production nickel mesh electrode automatic spraying system according to claim 1, characterized in that: The lifting structure includes a connecting block (301) arranged at the lower end of the sliding plate (201), a horizontal sliding groove (302) is provided on the connecting block (301), a sliding column (303) is passed through the sliding groove (302), one end of the sliding column (303) is eccentrically connected to the first rotating disk (304), and the other end of the sliding column (303) is eccentrically connected to the second rotating disk (305), the first rotating disk (304) and the second rotating disk (305) are coaxial, the axis of the sliding column (303) is parallel to the axis of the first rotating disk (304), the first rotating disk (304) is rotatably connected to the support frame (101), and the support frame (101) is provided with a lifting drive component for driving the second rotating disk (305) to rotate.

3. The hydrogen production nickel mesh electrode automatic spraying system according to claim 2, characterized in that: The lifting drive assembly includes a first transmission shaft (306) having one end coaxially connected to the second rotating disk (305), the first transmission shaft (306) being rotatably arranged on the support frame (101), the other end of the first transmission shaft (306) being coaxially connected to a worm gear (307), the worm gear (307) being meshed with a worm (308), the worm gear (308) being coaxially connected to a power output shaft of a lifting motor (309), and the lifting motor (309) being arranged on the support frame (101).

4. The hydrogen production nickel mesh electrode automatic spraying system according to claim 1, characterized in that: The positioning mechanism comprises a pair of sliding blocks (401) symmetrically slidably arranged on the upper end of the support frame (101), a fixed plate (402) is vertically provided on the sliding block (401), a sliding rod (403) is horizontally provided between the two fixed plates (402), a plasma spraying module (103) is slidably provided on the sliding rod (403), a shifting component for driving the plasma spraying module (103) to slide on the sliding rod (403) is provided on the fixed plate (402), and a sliding component for driving the sliding block (401) to slide on the support frame (101) is provided on the support frame (101).

5. The hydrogen production nickel mesh electrode automatic spraying system according to claim 4, characterized in that: The shift assembly comprises a first screw rod (404) which is provided on the plasma spraying module (103) and is threadedly connected to the plasma spraying module (103); the first screw rod (404) rotates and passes through the fixed plate (402); one end of the first screw rod (404) is connected to the power output shaft of a first positioning motor (405); and the first positioning motor (405) is provided on the fixed plate (402).

6. The hydrogen production nickel mesh electrode automatic spraying system according to claim 4, characterized in that: The sliding assembly comprises a second screw rod (501) and a third screw rod (502) symmetrically arranged on the side of the support frame (101), wherein the second screw rod (501) passes through the sliding block (401) on the left side and is threadedly connected, and the third screw rod (502) passes through the sliding block (401) on the right side and is threadedly connected. A second transmission shaft (506) is provided on the support frame (101) for rotation, and one end of the second transmission shaft (506) close to the second screw rod (501) is coaxially connected to the power output shaft of the second positioning motor (503). The second positioning motor (503) is arranged on the support frame (101), and the second screw rod (501) is close to the second transmission shaft. One end of the driving shaft (506) is coaxially connected to a first driven bevel gear (505), the first driven bevel gear (505) is meshed with the first driving bevel gear (504), the first driving bevel gear (504) is coaxially arranged on the second transmission shaft (506), one end of the second transmission shaft (506) close to the third screw rod (502) is coaxially connected to the second driving bevel gear (507), the second driving bevel gear (507) is meshed with the second driven bevel gear (508), the second driven bevel gear (508) is coaxially connected to the end of the third screw rod (502), and the spiral structures of the second screw rod (501) and the third screw rod (502) have opposite rotation directions.

7. The hydrogen production nickel mesh electrode automatic spraying system according to claim 2, characterized in that: The connection point between the sliding column (303) and the first rotating disk (304) is located at the edge of the first rotating disk (304).

8. The hydrogen production nickel mesh electrode automatic spraying system according to claim 2, characterized in that: A protective cover (205) is provided on the top of the roller mounting seat (203).

9. The hydrogen production nickel mesh electrode automatic spraying system according to claim 2, characterized in that: The connecting block (301) is located in the middle of the sliding plate (201).

10. The hydrogen production nickel mesh electrode automatic spraying system according to claim 2, characterized in that: The contact surface between the sliding groove (302) and the sliding column (303) is smooth, and a dust cover (310) is provided on the connecting block (301).