Efficient dyeing device for basalt fiber processing
By using a bidirectional threaded rod and a limiting frame in the basalt fiber wire processing device to limit the fiber wire rollers, and mixing the dyeing liquid with agitating sheet and gear structure, the problem of uneven fitting and dyeing during fiber wire dyeing is solved, and the dyeing quality is improved.
Patent Information
- Application Number
- CN202422512310.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing high-efficiency dyeing device for basalt fiber filament processing is prone to problems of uneven bonding and dyeing when dyeing multiple groups of fiber filaments, and the dyeing solution is prone to precipitation when it is stationary for a long time, which affects the dyeing quality.
The fiber wire roller is fixed with a bidirectional threaded rod and a limit frame, and the dye liquid is stirred with a stirring sheet and gear structure to ensure the equidistance of the fiber wire roller and the uniform mixing of the dye liquid.
The effective limit of the fiber wire roller is achieved, the bonding is avoided, the dyeing uniformity is improved, and the use of stirring sheets ensures uniform mixing of the dyeing liquid, which improves the dyeing effect.
Smart Images
Figure CN223292792U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fiber dyeing, and in particular to a high-efficiency dyeing device for processing basalt fiber. Background Art
[0002] In the production of basalt fiber, efficient dyeing equipment is crucial for improving the product's performance and aesthetics. Dyeing not only imparts a specific color to basalt fiber but also improves its corrosion resistance and other properties. By selecting the appropriate dyeing machine type, optimizing dyeing technology, and focusing on environmentally friendly treatment and automated control, we can ensure the production of basalt fiber with uniform color and excellent performance, while achieving efficient resource utilization.
[0003] However, most of the high-efficiency dyeing devices used in basalt fiber processing currently have the following problems:
[0004] 1. In existing high-efficiency dyeing devices for basalt fiber processing, when dyeing basalt fiber, most basalt fiber filaments are directly inserted into the dyeing liquid. When dyeing multiple groups of basalt fiber filaments, the basalt fiber filaments are prone to sticking to each other or sticking to the inner wall, which easily leads to uneven dyeing. It is inconvenient to equidistantly limit and align the multiple groups of basalt fiber filaments.
[0005] Second, in the existing high-efficiency dyeing equipment for basalt fiber processing, most basalt fibers need to be immersed in the dyeing solution for a long time during dyeing. The dyeing solution is in a static state. After a long dyeing process, the dyeing solution is prone to precipitation and stratification, which affects the uniformity and quality of dyeing and is inconvenient to evenly mix the dyeing solution.
[0006] Therefore, we made improvements to this problem and proposed an efficient dyeing device for basalt fiber processing. Utility Model Content
[0007] The purpose of the utility model is to solve the existing problems of inconvenience in aligning and isolating multiple groups of basalt fiber threads and inconvenience in uniformly mixing dyeing liquid.
[0008] In order to achieve the above objectives, the present invention provides the following technical solutions:
[0009] An efficient dyeing device for basalt fiber processing is provided to improve the above problems.
[0010] The specific application is as follows:
[0011] The control cabinet is fixed with the control wheel, and the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel, the control wheel is fixed with the control wheel.
[0012] As a preferred technical solution of the present application, the rotating member is fixedly connected to the center of one end of the bidirectional threaded rod, and the bottom end surface of the moving block is in contact with the bottom end surface inside the fixed plate.
[0013] As a preferred technical solution of the present application, the moving blocks are symmetrically distributed on the left and right sides of the bidirectional threaded rod, and the moving blocks correspond to the connecting plates one by one.
[0014] As a preferred technical solution of the present application, the output shaft of the motor is fixedly connected to the center of one end of the first connecting rod, and the first stirring blades are distributed at equal angles on the first connecting rod.
[0015] As a preferred technical solution of the present application, two groups of second gears are provided, and the two groups of second gears are symmetrically distributed on the left and right sides of the first gear, and each group of second gears is equidistantly distributed on one side of the first gear.
[0016] As a preferred technical solution of the present application, a protective mesh is fixedly connected inside the dyeing box, a discharge pipe is fixedly connected to the dyeing box, and the center line of the first gear and the center line of the second gear are on the same horizontal line.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In the scheme of this application:
[0019] 1. A bidirectional threaded rod is provided; when limiting the placement of the fiber roller, the handle can be pulled to remove the cover plate, and the fiber roller can be inserted into the limiting frame on the bottom plate. The rotating part is rotated to drive the bidirectional threaded rod to operate. When the bidirectional threaded rod rotates, it can drive the moving blocks on both sides to move. When the moving blocks on both sides move inward at the same time, the moving blocks can pull the pressure plate downward through the connecting plate. The limiting frame on the pressure plate can engage with the fiber roller to limit and fix the placed fiber roller. Multiple groups of fiber rollers can be dyed, and the situation of fiber rollers sticking can be avoided, thereby improving the dyeing effect.
[0020] 2. A first stirring blade is provided; in order to prevent the dyeing liquid from settling, the motor can be turned on to drive the first connecting rod to operate. When the first connecting rod rotates, the liquid at the bottom of the dyeing box can be stirred through the first stirring blade. While stirring, the first connecting rod can drive the second gear to rotate through the first gear. The second connecting rod and the second stirring blade on the second gear can stir and mix the liquid on the left and right sides of the dyeing box. During mixing and stirring, a protective mesh plate can be used for protection to avoid affecting the fiber roller during stirring, so that the dyeing liquid can be evenly mixed and used to avoid affecting the dyeing uniformity. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the high-efficiency dyeing device for basalt fiber processing provided in this application;
[0022] Figure 2 A schematic diagram of the side view of the dyeing box of the high-efficiency dyeing device for basalt fiber processing provided in this application;
[0023] Figure 3 A schematic side view of the structure of a bidirectional threaded rod of the high-efficiency dyeing device for basalt fiber processing provided by this application;
[0024] Figure 4 This is a schematic diagram of the top view of the first gear of the high-efficiency dyeing device for basalt fiber processing provided by this application;
[0025] Figure 5 This is a schematic diagram of the top view of the protective mesh plate of the high-efficiency dyeing device for basalt fiber processing provided in this application.
[0026] Markings in the figure: 1. Dyeing box; 2. Cover plate; 3. Handle; 4. Connecting frame; 5. Fixed plate; 6. Bottom plate; 7. Rotating part; 8. Bidirectional threaded rod; 9. Moving block; 10. Connecting plate; 11. Pressing plate; 12. Limiting frame; 13. Fiber roller; 14. Motor; 15. First connecting rod; 16. First stirring blade; 17. First gear; 18. Second gear; 19. Second connecting rod; 20. Second stirring blade; 21. Protective mesh plate; 22. Discharge pipe. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.
[0028] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0029] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0031] In the description of this utility model, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the product is typically placed when in use, or the orientations or positional relationships commonly understood by those skilled in the art. Such terms are intended solely to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" and the like are used solely for distinction and description and should not be construed as indicating or implying relative importance.
[0032] Example 1:
[0033] like Figure 1-5As shown, this embodiment proposes an efficient dyeing device for basalt fiber processing, including a dyeing box 1 and a cover plate 2. The dyeing box 1 is provided with a cover plate 2, the cover plate 2 is fixedly connected to a handle 3, the cover plate 2 is fixedly connected to a connecting frame 4, the connecting frame 4 is fixedly connected to a fixing plate 5, the fixing plate 5 is fixedly connected to a bottom plate 6, the fixing plate 5 is rotatably connected to a rotating member 7, the rotating member 7 is fixedly connected to a bidirectional threaded rod 8, the bidirectional threaded rod 8 is rotatably connected in the fixing plate 5, the bidirectional threaded rod 8 is threadedly connected to a moving block 9, the moving block 9 is rotatably connected to a connecting plate 10, the other end of the connecting plate 10 is rotatably connected to a pressing plate 11, the bottom plate 6 and A limiting frame 12 is fixedly connected to the pressure plate 11, and a fiber roller 13 is provided on the limiting frame 12. A motor 14 is fixedly connected to the dyeing box 1, and the output shaft of the motor 14 is fixedly connected to the first connecting rod 15. The first connecting rod 15 is connected to the dyeing box 1 through a sealed bearing. A first stirring piece 16 is fixedly connected to the first connecting rod 15, and a first gear 17 is fixedly connected to the first connecting rod 15. The first gear 17 is meshed with a second gear 18. The second gear 18 is fixedly connected to a second connecting rod 19, and the second connecting rod 19 is connected to the dyeing box 1 through a sealed bearing. The second connecting rod 19 is fixedly connected to a second stirring piece 20.
[0034] Example 2:
[0035] The solution in Example 1 is further introduced below in conjunction with a specific working method, as described below:
[0036] like Figure 3 As shown, as a preferred embodiment, on the basis of the above method, further, the rotating member 7 is fixedly connected to the center part of one end of the bidirectional threaded rod 8, and the bottom end surface of the moving block 9 is in contact with the inner bottom end surface of the fixed plate 5, which can ensure that the moving block 9 can move smoothly through the support of the inner bottom end surface of the fixed plate 5 when moving.
[0037] like Figure 3 As shown, as a preferred embodiment, on the basis of the above method, further, the moving blocks 9 are symmetrically distributed on the left and right sides of the bidirectional threaded rod 8, and the moving blocks 9 correspond one-to-one with the connecting plates 10, which can ensure that the connecting plates 10 on both sides can pull the pressure plate 11 for smooth movement and clamping.
[0038] like Figure 5 As shown, as a preferred embodiment, on the basis of the above method, further, the output shaft of the motor 14 is fixedly connected to the center of one end of the first connecting rod 15, and the first stirring blades 16 are distributed at equal angles on the first connecting rod 15, which can ensure that the first stirring blades 16 distributed at equal angles can be rotated to perform convenient stirring processing.
[0039] like Figure 4As shown, as a preferred embodiment, on the basis of the above method, further, two groups of second gears 18 are set, and the two groups of second gears 18 are symmetrically distributed on the left and right sides of the first gear 17. Each group of second gears 18 is equidistantly distributed on one side of the first gear 17, which can ensure that multiple second gears 18 can cooperate with the second connecting rod 19 and the second stirring blade 20 to conveniently stir and mix.
[0040] like Figure 2 As shown, as a preferred embodiment, on the basis of the above method, further, a protective mesh plate 21 is fixedly connected to the dyeing box 1, a discharge pipe 22 is fixedly connected to the dyeing box 1, and the center line of the first gear 17 and the center line of the second gear 18 are on the same horizontal line, which can ensure that when the first gear 17 rotates, it can drive the second gear 18 to rotate smoothly.
[0041] Specifically, when using the high-efficiency dyeing device for basalt fiber processing: Figure 1-5 When the fiber roller 13 is placed in a limited position, the handle 3 can be pulled to take out the cover plate 2, and the cover plate 2 can be pulled out of the fixing plate 5 through the connecting frame 4, and the fiber roller 13 can be inserted into the limiting frame 12 on the bottom plate 6. The rotating member 7 drives the bidirectional threaded rod 8 to operate. When the bidirectional threaded rod 8 rotates, it can drive the moving blocks 9 on both sides to move. When the moving blocks 9 on both sides move inward at the same time, the moving blocks 9 can pull the pressing plate 11 downward through the connecting plate 10, and the limiting frame 12 on the pressing plate 11 can engage with the fiber roller 13, limit and fix the placed fiber roller 13, and multiple groups of fiber rollers 13 can be dyed, and the fiber rollers 13 can be prevented from sticking to each other, thereby improving the dyeing effect.
[0042] In order to avoid sedimentation of the dyeing liquid, the motor 14 can be turned on to drive the first connecting rod 15 to operate. When the first connecting rod 15 rotates, the liquid at the bottom of the dyeing box 1 can be stirred through the first stirring blade 16. While stirring, the first connecting rod 15 can drive the second gear 18 to rotate through the first gear 17. The second connecting rod 19 and the second stirring blade 20 on the second gear 18 can stir and mix the liquid on the left and right sides of the dyeing box 1. During mixing and stirring, the protective mesh plate 21 can be used for protection to avoid affecting the fiber roller 13 during stirring, so that the dyeing liquid can be evenly mixed and used to avoid affecting the dyeing uniformity.
[0043] When the dyed fiber roller 13 needs to be taken out later, the bidirectional threaded rod 8 can be driven to rotate in the opposite direction. The bidirectional threaded rod 8 can drive the moving blocks 9 on both sides to move outward. When the moving blocks 9 move, they can push the pressure plate 11 upward through the connecting plate 10. The limit frame 12 on the pressure plate 11 can loosen the clamped fiber roller 13 for disassembly and removal, which is convenient for disassembly and removal of the dyed fiber roller 13. When the dyeing liquid needs to be discharged later, the discharge pipe 22 on the dyeing box 1 can be opened to discharge the liquid used inside.
[0044] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements that do not deviate from the spirit and scope of the utility model are included in the scope of the claims of the present invention.
Claims
1. A high-efficiency dyeing device for basalt fiber processing, comprising a dyeing box (1) and a cover plate (2), characterized in that: The dyeing box (1) is provided with a cover plate (2), a handle (3) is fixedly connected to the cover plate (2), a connecting frame (4) is fixedly connected to the cover plate (2), a fixed plate (5) is fixedly connected to the connecting frame (4), a bottom plate (6) is fixedly connected to the fixing plate (5), a rotating member (7) is rotatably connected to the fixing plate (5), a bidirectional threaded rod (8) is fixedly connected to the rotating member (7), the bidirectional threaded rod (8) is rotatably connected in the fixing plate (5), a moving block (9) is threadedly connected to the moving block (9), a connecting plate (10) is rotatably connected to the other end of the connecting plate (10), a pressing plate (11) is rotatably connected to the limiting frame (11), and the bottom plate (6) and the pressing plate (11) are fixedly connected to the limiting frame (11). 2), a fiber roller (13) is provided on the limiting frame (12), a motor (14) is fixedly connected to the dyeing box (1), an output shaft of the motor (14) is fixedly connected to a first connecting rod (15), the first connecting rod (15) is connected to the dyeing box (1) through a sealed bearing, a first stirring blade (16) is fixedly connected to the first connecting rod (15), a first gear (17) is fixedly connected to the first connecting rod (15), the first gear (17) is meshedly connected to the second gear (18), a second connecting rod (19) is fixedly connected to the second gear (18), the second connecting rod (19) is connected to the dyeing box (1) through a sealed bearing, and a second stirring blade (20) is fixedly connected to the second connecting rod (19).
2. The high-efficiency dyeing device for basalt fiber processing according to claim 1, characterized in that: The rotating member (7) is fixedly connected to the center of one end of the bidirectional threaded rod (8), and the bottom end surface of the moving block (9) is in contact with the inner bottom end surface of the fixed plate (5).
3. The high-efficiency dyeing device for basalt fiber processing according to claim 1, characterized in that: The moving blocks (9) are symmetrically distributed on the left and right sides of the bidirectional threaded rod (8), and the moving blocks (9) correspond to the connecting plates (10) one by one.
4. The high-efficiency dyeing device for basalt fiber processing according to claim 1, characterized in that: The output shaft of the motor (14) is fixedly connected to the center of one end of the first connecting rod (15), and the first stirring blades (16) are distributed at equal angles on the first connecting rod (15).
5. The high-efficiency dyeing device for basalt fiber processing according to claim 1, characterized in that: The second gears (18) are provided in two groups, and the two groups of second gears (18) are symmetrically distributed on the left and right sides of the first gear (17), and each group of second gears (18) is equidistantly distributed on one side of the first gear (17).
6. The high-efficiency dyeing device for basalt fiber processing according to claim 1, characterized in that: A protective screen (21) is fixedly connected inside the dyeing box (1), a discharge pipe (22) is fixedly connected to the dyeing box (1), and a center line of the first gear (17) and a center line of the second gear (18) are on the same horizontal line.