Automobile waterway integration module

Through the automobile waterway module integrating expansion kettle, multi-port water valve and electronic water pump, the space occupation and leakage risks of electric vehicle coolant circulation circuit is solved, and a high-integration and low-cost pipeline design is achieved.

CN223293862UActive Publication Date: 2025-09-02HUBEI MEIRITE NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422482161.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-02
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The three coolant circulation circuits of existing electric vehicles require separate water pumps and expansion kettles, which take up a large space and complex pipelines, resulting in difficult arrangement and high leakage risks.

Method used

A car waterway integration module is designed to integrate the expansion water bottle, multi-port water valve, multiple sets of electronic water pumps and multiple inlet and outlet pipe ports. The lower pot body with a special-shaped structure is adopted to cancel the connection of the secondary water tank, improve the integration level, and reduce pipeline connections.

Benefits of technology

Reduces space occupation and leakage risks, simplifies pipeline layout, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vehicle water ways, in particular to an automobile water way integration module which comprises an expansion kettle, a multi-way water valve, multiple sets of electronic water pumps and multiple water inlet and outlet pipe openings, the whole expansion kettle is of a cube structure and comprises an upper kettle body, a lower kettle body and a kettle cover, a kettle opening is formed in the top of the upper kettle body, and the kettle cover is detachably assembled on the kettle opening in a sealed mode. A water valve connecting base is arranged at the bottom of the lower kettle body, the multi-way water valve is detachably assembled on the water valve connecting base in a sealed mode through multiple sets of bolts, water pump connecting bases are arranged on at least two side faces of the lower kettle body respectively, and the electronic water pump is detachably assembled on the water pump connecting bases in a sealed mode through multiple sets of bolts. Each water pump connecting base is provided with a water inlet and outlet pipe opening, the other water inlet and outlet pipe openings are distributed in the peripheral side of the lower kettle body at intervals, and all the water inlet and outlet pipe openings are horizontally arranged. According to the automobile waterway integration module, only a small arrangement space is occupied, connection is conducted through a relatively small number of pipelines, and the leakage risk and the corresponding cost are reduced.
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Description

Technical Field

[0001] The present application relates to the field of vehicle waterway technology, and in particular to an automobile waterway integrated module. Background Art

[0002] Existing electric vehicles all have three coolant circulation loops: the passenger compartment, the battery, and the motor's electronic control system. If these three coolant circulation loops were separately installed, they would require separate water pumps and expansion tanks. This not only takes up a lot of vehicle space, but also complicates the piping, making it difficult to route and assemble, impacting system performance and making assembly and maintenance difficult. To address this issue, integrated expansion tanks have emerged, connecting all three coolant circulation loops through a single expansion tank.

[0003] After searching, the Chinese patent with application number: 202020224625.7 discloses an auxiliary water tank integrated structure including an auxiliary water tank and a water pump; the auxiliary water tank includes a connecting groove, a water outlet is provided in the middle of the connecting groove, and the water outlet is connected to the internal cavity of the auxiliary water tank; the outer end of the connecting groove is provided with a mounting end surface, and a plurality of mounting points are provided on the mounting end surface; the water pump includes a pump body, a connecting surface is provided on the outer wall of the pump body, a water inlet is provided at the front end of the pump body, and a first water outlet is provided on the upper end side wall of the pump body; the pump body is provided in the connecting groove and the water inlet is installed in the water outlet, and the connecting surface and the mounting end surface are positioned and fastened by bolts passing through the connecting surface and the mounting points on the mounting end surface; a second water outlet connected to the first water outlet is provided on the outer wall of the connecting groove.

[0004] Regarding the above-mentioned related technologies, the inventors believe that there are the following technical defects that need to be improved:

[0005] In common automotive water systems, the expansion tank is generally directly connected to the multi-way water valve. If a water pump needs to be connected, an additional auxiliary water tank is required to connect to the water pump. This design requires more layout space and relatively more pipes for connection, and also increases a certain leakage risk and corresponding costs. Utility Model Content

[0006] This application provides an automotive waterway integrated module to improve the following technical problems:

[0007] In common automotive water systems, the expansion tank is generally directly connected to the multi-way water valve. If a water pump needs to be connected, an additional auxiliary water tank is required to connect to the water pump. This design requires more layout space and relatively more pipes for connection, and also increases a certain leakage risk and corresponding costs.

[0008] This application provides an automotive waterway integrated module, which adopts the following technical solutions:

[0009] A car water circuit integrated module includes an expansion kettle, a multi-way water valve, multiple groups of electronic water pumps and multiple inlet and outlet water pipes. The expansion kettle is a square structure as a whole and includes an upper kettle body, a lower kettle body and a kettle cover. The top of the upper kettle body is provided with a kettle mouth, and the kettle cover is removably and sealably assembled on the kettle mouth. The bottom of the lower kettle body is provided with a water valve connecting seat, and the multi-way water valve is removably and sealably assembled on the water valve connecting seat by multiple groups of bolts. Water pump connecting seats are respectively provided on at least two side surfaces of the lower kettle body, and the electronic water pump is removably and sealably assembled on the water pump connecting seat by multiple groups of bolts. Each water pump connecting seat is provided with one of the inlet and outlet water pipes, and the remaining inlet and outlet water pipes are distributed at intervals around the lower kettle body, and all the inlet and outlet water pipes are arranged horizontally.

[0010] In a feasible technical solution of the present application, the water valve connecting seat and the water pump connecting seat both protrude from the surface of the lower kettle body and are integrally formed.

[0011] In a feasible technical solution of the present application, one of the water inlet and outlet pipes is located between the water valve connection seat and the water pump connection seat and is provided on the oblique angle of the lower kettle body.

[0012] In a feasible technical solution of the present application, a plurality of bolt fixing seats are provided at the corners of the bottom periphery of the upper kettle body.

[0013] In a feasible technical solution of the present application, a reinforcing rib plate is vertically connected between part of the water inlet and outlet pipes and the outer surface of the lower kettle body.

[0014] In a feasible technical solution of the present application, the multi-way water valve is an eight-way water valve, and the corresponding water inlet and outlet pipes are eight.

[0015] In a feasible technical solution of the present application, the multi-way water valve includes a water valve body, the inner circumferential wall of the inner cylinder of the water valve body is installed with a valve core seal, a rotating valve core is rotatably assembled in the inner cylinder, and the top of the water valve body is also fixed with an upper end cover by multiple sets of bolts, and the rotating shaft of the rotating valve core passes through the upper end cover and is connected to a driving actuator.

[0016] In a feasible technical solution of the present application, a valve body sealing gasket is embedded in the bottom of the water valve body, and the valve body sealing gasket is clamped between the water valve body and the water valve connecting seat. An end cover sealing ring is embedded in the top of the water valve body, and the end cover sealing ring is clamped between the water valve body and the upper end cover. A valve core shaft sealing ring is provided between the rotating shaft of the rotating valve core and the through hole in the middle of the upper end cover.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] By designing a special-shaped lower kettle body, the multi-way water valve, multiple sets of electronic water pumps and multiple inlet and outlet pipes are all integrated into one, with a higher degree of integration. There is no need to add an additional auxiliary water tank to connect to the water pump. This design only takes up a small layout space and relatively few pipes for connection, greatly reducing the risk of leakage and the corresponding cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 It is a structural schematic diagram of the automobile waterway integrated module from a top perspective in an embodiment of the present application.

[0021] Figure 2 It is a structural schematic diagram from the bottom perspective of the automobile waterway integrated module in an embodiment of the present application.

[0022] Figure 3 It is a structural diagram of the multi-way water valve in an embodiment of the present application.

[0023] Figure 4 It is an exploded view of the multi-way water valve in the embodiment of the present application.

[0024] Description of reference numerals:

[0025] 1. Expansion kettle; 11. Upper kettle body; 111. Kettle mouth; 112. Bolt fixing seat; 12. Lower kettle body; 121. Water valve connection seat; 122. Water pump connection seat; 123. Reinforcement plate; 13. Kettle lid;

[0026] 2. Multi-way water valve; 21. Water valve body; 22. Valve core seal; 23. Rotating valve core; 24. Upper end cover; 25. Drive actuator; 26. Valve body gasket; 27. End cover seal; 28. Valve core shaft seal;

[0027] 3. Electronic water pump;

[0028] 4. Water inlet and outlet pipes. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0030] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0031] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0033] The following is combined with Figure 1-4 This application is described in further detail.

[0034] The embodiment of the present application discloses an automobile waterway integrated module. Figure 1-2 The automobile waterway integrated module includes an expansion kettle 1, a multi-way water valve 2, multiple groups of electronic water pumps 3 and multiple water inlet and outlet pipes 4. The expansion kettle 1 is a square structure as a whole and includes an upper kettle body 11, a lower kettle body 12 and a kettle cover 13. The top of the upper kettle body 11 is provided with a kettle mouth 111, and the kettle cover 13 is removably and sealedly assembled on the kettle mouth 111. The bottom of the lower kettle body 12 is provided with a water valve connecting seat 121. The multi-way water valve 2 is removably and sealedly assembled on the water valve connecting seat 121 by multiple groups of bolts. Water pump connecting seats 122 are respectively provided on at least two side surfaces of the lower kettle body 12. The electronic water pump 3 is removably and sealedly assembled on the water pump connecting seat 122 by multiple groups of bolts. Each water pump connecting seat 122 is provided with an inlet and outlet pipe 4, and the remaining inlet and outlet pipes 4 are distributed at intervals on the surrounding side of the lower kettle body 12, and all the inlet and outlet pipes 4 are arranged horizontally.

[0035] In order to enhance the firmness of the structural connection, the water valve connection seat 121 and the water pump connection seat 122 both protrude from the surface of the lower kettle body 12 and are integrally formed. Specifically, one of the water inlet and outlet pipes 4 is located between the water valve connection seat 121 and the water pump connection seat 122 and is arranged at the oblique angle of the lower kettle body 12.

[0036] In order to facilitate the installation and fixation of the expansion kettle 1 , a plurality of bolt fixing seats 112 are provided at the corners of the bottom periphery of the upper kettle body 11 .

[0037] In order to improve the installation stability of the water inlet and outlet pipes 4, a reinforcing rib plate 123 is vertically connected between part of the water inlet and outlet pipes 4 and the outer surface of the lower kettle body 12.

[0038] There are two sets of electronic water pumps 3 , which are respectively installed on two adjacent side surfaces of the lower kettle body 12 through the water pump connecting base 122 .

[0039] In the reference Figure 1 、 Figure 3 and Figure 4 The multi-way water valve 2 is an eight-way water valve, and has eight corresponding water inlet and outlet pipes 4. The multi-way water valve 2 includes a water valve body 21. A valve core seal 22 is installed on the inner circumferential wall of the inner cylinder of the water valve body 21. A rotating valve core 23 is rotatably assembled in the inner cylinder. The top of the water valve body 21 is also fixed with an upper end cover 24 by multiple sets of bolts. The rotating shaft of the rotating valve core 23 passes through the upper end cover 24 and is connected to a driving actuator 25.

[0040] In order to comprehensively consider improving the sealing between the various components of the multi-way water valve 2, a valve body sealing gasket 26 is embedded in the bottom of the water valve body 21, and the valve body sealing gasket 26 is clamped between the water valve body 21 and the water valve connecting seat 121. An end cover sealing ring 27 is embedded in the top of the water valve body 21, and the end cover sealing ring 27 is clamped between the water valve body 21 and the upper end cover 24. A valve core shaft sealing ring 28 is provided between the rotating shaft of the rotating valve core 23 and the through hole in the middle of the upper end cover 24.

[0041] The beneficial technical effects of the automotive waterway integrated module of the embodiment of the present application are roughly as follows:

[0042] By designing a special-shaped lower kettle body 12, the multi-way water valve 2, multiple sets of electronic water pumps 3 and multiple water inlet and outlet pipes 4 are all integrated into one, with a higher degree of integration. There is no need to add an additional auxiliary water tank to connect with the water pump. This design only requires a smaller layout space and relatively fewer pipes for connection, which greatly reduces the risk of leakage and the corresponding cost.

[0043] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the application should be included in the scope of protection of the present application.

Claims

1. An automobile waterway integrated module, characterized in that: The invention comprises an expansion kettle (1), a multi-way water valve (2), multiple groups of electronic water pumps (3) and multiple water inlet and outlet pipes (4); the expansion kettle (1) is a cubic structure as a whole and comprises an upper kettle body (11), a lower kettle body (12) and a kettle cover (13); a kettle mouth (111) is provided on the top of the upper kettle body (11); the kettle cover (13) is detachably and sealably assembled on the kettle mouth (111); a water valve connecting seat (121) is provided on the bottom of the lower kettle body (12); the multi-way water valve (2) is connected to the kettle mouth (111) by multiple groups of bolts; A detachable sealing assembly is mounted on the water valve connection seat (121); a water pump connection seat (122) is provided on at least two side surfaces of the lower kettle body (12); the electronic water pump (3) is detachably sealed and assembled on the water pump connection seat (122) through a plurality of sets of bolts; each water pump connection seat (122) is provided with one water inlet and outlet pipe port (4); the remaining water inlet and outlet pipe ports (4) are distributed at intervals around the circumference of the lower kettle body (12), and all the water inlet and outlet pipe ports (4) are arranged horizontally.

2. The automobile waterway integrated module according to claim 1, characterized in that: The water valve connection seat (121) and the water pump connection seat (122) both protrude from the surface of the lower kettle body (12) and are integrally formed.

3. The automobile waterway integrated module according to claim 1, characterized in that: One of the water inlet and outlet pipes (4) is located between the water valve connection seat (121) and the water pump connection seat (122) and is arranged at an oblique angle of the lower kettle body (12).

4. The automobile waterway integrated module according to claim 1, characterized in that: A plurality of bolt fixing seats (112) are provided at the corners of the bottom periphery of the upper kettle body (11).

5. The automobile waterway integrated module according to claim 1, characterized in that: A reinforcing rib plate (123) is vertically connected between part of the water inlet and outlet pipes (4) and the outer surface of the lower kettle body (12).

6. The automobile waterway integrated module according to claim 1, characterized in that: The multi-way water valve (2) is an eight-way water valve, and the corresponding water inlet and outlet pipes (4) have eight.

7. The automobile waterway integrated module according to any one of claims 1 to 6, characterized in that: The multi-way water valve (2) comprises a water valve body (21), the inner peripheral wall of the inner cylinder of the water valve body (21) is provided with a valve core seal (22), a rotating valve core (23) is rotatably mounted in the inner cylinder, and an upper end cover (24) is fixed to the top of the water valve body (21) by multiple groups of bolts, and a rotating shaft of the rotating valve core (23) passes through the upper end cover (24) and is connected to a driving actuator (25).

8. The automobile waterway integrated module according to claim 7, characterized in that: A valve body sealing gasket (26) is embedded in the bottom of the water valve body (21), and the valve body sealing gasket (26) is sandwiched between the water valve body (21) and the water valve connecting seat (121). An end cover sealing ring (27) is embedded in the top of the water valve body (21), and the end cover sealing ring (27) is sandwiched between the water valve body (21) and the upper end cover (24). A valve core shaft sealing ring (28) is provided between the rotating shaft of the rotating valve core (23) and the through hole in the middle of the upper end cover (24).

Citation Information

Patent Citations

  • Auxiliary water tank integrated structure

    CN212046861U