Noise reduction compressed air pipeline
By setting up a vacuum outer layer and a vacuum air nozzle outside the compressed air pipe, the vacuum state is used to prevent noise propagation, combined with insulation materials and reinforcement strips, the noise problem of compressed air pipes is solved, achieving low-cost, efficient noise reduction and structural enhancement effects.
Patent Information
- Application Number
- CN202422879972.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The compressed air duct produces significant noise when used, and the traditional noise reduction method is limited in effect and is cost-effective.
Vacuum noise reduction technology is adopted to set the vacuum outer layer and the vacuum air nozzle outside the pipeline to make the outside of the pipeline in a vacuum state, and noise reduction is reduced using the principle that sound cannot propagate in the vacuum, and the structural strength and convenience of the pipeline are improved by combining the insulation material layer, reinforcement strips and flanges.
It achieves a low-cost and efficient noise reduction effect, while improving the insulation performance and structural strength of the pipeline, reducing maintenance costs, and enhancing lifting convenience.
Smart Images
Figure CN223294531U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of compressed air transmission, and in particular to a noise-reducing compressed air pipeline. Background Art
[0002] In industrial production, compressed air, as an efficient and reliable power source, is widely used to drive various pneumatic tools and equipment; and compressed air pipelines, as the medium for this power transmission, play a vital role. They are widely laid in industrial production lines, construction sites and agricultural machinery and equipment to ensure the stable delivery of compressed air.
[0003] However, when compressed air pipelines are actually used, the compressed air will generate significant noise when flowing at high speed in the pipeline, which not only affects the hearing health of the operators, but may also disturb the tranquility of the surrounding environment and even mask the working signals of important equipment, bringing certain hidden dangers to safe production. It has technical defects such as high noise and strong impact. Traditional methods mostly use passive noise reduction measures such as increasing the pipe wall thickness and using sound-absorbing materials, but these methods often have limited effects, and increasing the pipe wall thickness and adding sound-absorbing materials have the problem of high cost. Therefore, an economical and practical noise-reducing compressed air pipeline is provided. Utility Model Content
[0004] In order to solve the problem of noise generated by compressed air during pipeline transmission, the present application provides a noise-reducing compressed air pipeline.
[0005] The present application provides a noise reduction compressed air pipeline adopting the following technical solution:
[0006] A noise-reducing compressed air pipeline includes a pipeline body, the interior of the pipeline body is a hollow structure, the exterior of the pipeline body is provided with a jacket, the jacket is wrapped around the pipeline body, the exterior of the jacket is provided with a vacuum outer layer, the vacuum outer layer is provided with a vacuum air nozzle, and the bottom end of the vacuum air nozzle is inserted between the vacuum outer layer and the jacket.
[0007] Traditional methods mostly adopt passive noise reduction measures such as increasing the pipe wall thickness and using sound-absorbing materials, but these methods are often limited in effect, and increasing the pipe wall thickness and adding sound-absorbing materials have the problem of high cost; by adopting the above technical solution, including the pipe body, the outer jacket wrapped around the outside of the pipe body, the vacuum outer layer wrapped around the outer jacket, and the vacuum air nozzle installed on the vacuum outer layer; when the noise of the compressed air pipeline needs to be reduced, the vacuum equipment is started, and the vacuum air nozzle is vacuumed to make it in a vacuum state. Since sound is a mechanical wave, its sound propagation needs to pass through a medium (such as air, water, solid, etc.). Because there is no medium in a vacuum, sound cannot propagate in a vacuum. When the compressed air pipeline is transporting high-pressure air, the outside of the pipeline is in a vacuum state, so the noise can be effectively reduced through the vacuum state to reduce the impact of noise. Through the setting of the outer jacket, the vacuum outer layer and the vacuum air nozzle, the vacuum noise reduction method has the technical characteristics of low cost and good noise reduction effect compared with the traditional noise reduction method, which can effectively reduce the noise reduction cost of the compressed air pipeline, reduce the maintenance and repair cost of the compressed pipeline, improve the economic effect of the enterprise, and effectively improve the noise reduction effect.
[0008] Optionally, a heat-insulating material layer for heat preservation is provided between the outer sleeve and the pipe body, and the heat-insulating material layer is filled between the outer sleeve and the pipe body.
[0009] By adopting the above technical solution, the insulation material layer is filled between the outer jacket and the pipe body; through the setting of the insulation material layer, the compressed air pipe is effectively insulated externally, which effectively reduces the occurrence of condensation water in the pipe when the compressed air pipe is used in an environment with low temperature in winter, has a certain insulation effect, and improves the use effect of the pipe.
[0010] Optionally, reinforcement holes are opened inside the pipe body, and the reinforcement holes are opened along the length direction of the pipe body. Reinforcement ribs for enhancing structural strength are provided in each of the reinforcement holes.
[0011] By adopting the above technical solution, reinforcement holes are opened on the pipe body, and reinforcement ribs are inserted and fixed in the reinforcement holes; by setting the reinforcement holes and reinforcement ribs, the internal structural strength of the compressed air pipe is effectively improved, so that it has better pressure resistance, can effectively resist external impact force, avoid deformation of the pipe due to external force, improve the overall use strength and service life of the pipe, and has better pressure and impact resistance.
[0012] Optionally, the number of the reinforcement holes is multiple groups, and the multiple groups of reinforcement holes are distributed in circles with equal intervals along the center point of the pipe body.
[0013] By adopting the above technical solution, the number of reinforcing holes is multiple groups; by setting up multiple groups of reinforcing holes and reinforcing ribs, the structural strength of the pipeline body is further enhanced, which helps to balance the pressure distribution inside the pipeline, reduce pipeline deformation or damage caused by uneven pressure distribution, and extend the service life of the pipeline.
[0014] Optionally, any of the reinforcing ribs may be made of aluminum alloy.
[0015] By adopting the above technical solution, the reinforcing ribs are made of aluminum alloy material; by selecting the reinforcing rib material, the lightweight use of the reinforcing ribs is guaranteed. The material used for the reinforcing ribs is aluminum alloy material. The reinforcing ribs made of aluminum alloy material not only have strong impact resistance structural strength when in use, but also have light weight, which can effectively reduce the overall weight of the compressed air pipeline, thereby achieving a lightweight and high-strength use effect.
[0016] Optionally, flanges for installation are respectively provided at both ends of the pipe body, and the two flanges are respectively fixedly connected to the outer walls of the two ports of the pipe body.
[0017] By adopting the above technical solution, flanges are installed at the two ends of the pipe body; through the setting of the flanges, the integrated flange connector can effectively improve the pipe connection effect between the compressed air pipes, thereby increasing the laying and installation speed of the compressed air pipes, having good practicality, and the pipe connection is convenient, fast and practical.
[0018] Optionally, a plurality of fixing lugs for facilitating lifting are provided on the outer wall of the vacuum outer layer, and the fixing lugs are distributed at equal intervals along the central point of the pipe body.
[0019] By adopting the above technical solution, the fixed lifting lugs are welded and fixed to the outer wall of the vacuum layer; through the setting of the fixed lifting lugs, the compressed air pipeline can be conveniently lifted, thereby facilitating the overall transportation, transfer or handling of the compressed air pipeline, improving the convenience of lifting the compressed air pipeline, and having a good practical effect.
[0020] Optionally, a hanging hole is provided on any of the fixed lifting ears, and the hanging hole is a through-hole structure.
[0021] By adopting the above technical solution, the lifting hole is opened on the fixed lifting ear; through the setting of the lifting hole, the lifting hole serves as a through-hole structure, which facilitates the lifting tool to quickly and accurately penetrate and fix the pipeline, which not only improves the safety of the lifting operation, but also reduces the risk of accidents caused by improper operation.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] Compared with traditional noise reduction methods, vacuum noise reduction has the technical characteristics of low cost and good noise reduction effect through the setting of the outer jacket, vacuum outer layer and vacuum air nozzle. It can effectively reduce the noise reduction cost of compressed air pipelines and reduce the maintenance and repair costs of compressed air pipelines, thereby improving the economic benefits of enterprises and effectively improving the noise reduction effect.
[0024] By setting up the insulation material layer, the compressed air pipeline is effectively insulated externally, which effectively reduces the occurrence of condensation in the pipe when the compressed air pipeline is used in an environment with low temperature in winter. It has a certain insulation effect and improves the use effect of the pipeline;
[0025] By setting the fixed lifting lugs, the compressed air pipeline can be easily lifted, thereby facilitating the overall transportation, transfer or handling of the compressed air pipeline, improving the convenience of lifting the compressed air pipeline, and having a good practical effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a structural schematic diagram of a noise-reducing compressed air pipeline in an embodiment of the present application.
[0027] Figure 2 It is an internal cross-sectional view used to illustrate the reinforcing ribs in the embodiment of the present application.
[0028] Figure 3 It is an internal cross-sectional view used to reflect the thermal insulation material and outer shell structure in the embodiment of the present application.
[0029] Figure 4 It is a structural diagram used to reflect the installation relationship between the fixed lifting ear and the vacuum outer layer in the embodiment of the present application.
[0030] Explanation of the accompanying symbols: 1. Pipe body; 2. Reinforcement holes; 3. Reinforcement ribs; 4. Insulation material layer; 5. Vacuum outer layer; 6. Fixing lug; 61. Lifting hole; 7. Flange; 8. Jacket; 9. Vacuum air nozzle. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-4 This application is described in further detail.
[0032] The embodiment of the present application discloses a noise-reducing compressed air pipeline. Figure 1 The noise reduction compressed air pipeline includes a pipeline body 1. The interior of the pipeline body 1 is a hollow structure. The hollow structure can ensure the normal use of the pipeline, thereby ensuring normal compressed air transmission work.
[0033] Reference Figure 1Flanges 7 are fixedly installed on the outer walls of the two ends of the pipe body 1. The integrated flange 7 connector can effectively improve the pipe connection effect between the compressed air pipes, thereby increasing the laying and installation speed of the compressed air pipes. It has good practicality, and the pipe connection is convenient, fast and practical.
[0034] Reference Figure 1 and Figure 2 A number of reinforcing holes 2 are provided in the pipe body 1. The reinforcing holes 2 are provided along the length direction of the pipe body 1. The reinforcing holes 2 are distributed in a circle with equal intervals along the center point of the pipe body 1. A reinforcing rib 3 is fixedly inserted in each reinforcing hole 2. The reinforcing rib 3 can effectively improve the internal structural strength of the pipe body 1, so that it has better pressure resistance, can effectively resist external impact force, avoid deformation of the pipe due to external force, improve the overall use strength and service life of the pipe, and has better pressure and impact resistance.
[0035] Reference Figure 1 and Figure 2 In order to ensure the lightweight use of the reinforcing ribs 3 in this embodiment, the material used for the reinforcing ribs 3 is aluminum alloy. The reinforcing ribs 3 made of aluminum alloy not only have strong impact resistance structural strength when used, but also have a lighter weight, which can effectively reduce the overall weight of the pipe body 1, thereby achieving a lightweight and high-strength use effect.
[0036] Reference Figure 2 and Figure 3 The outside of the pipe body 1 is wrapped with a jacket 8, and a thermal insulation material layer 4 is filled between the jacket 8 and the pipe body 1. In this embodiment, the thermal insulation material layer 4 can be a thermal insulation material such as rock wool, mineral wool, polyurethane foam, etc. The thermal insulation material layer 4 can effectively perform external thermal insulation treatment on the compressed air pipe, effectively avoiding the condensation of water in the pipe when the compressed air pipe is used in an environment with low temperature in winter, and has a certain thermal insulation effect, thereby improving the use effect of the pipe.
[0037] Reference Figure 2 and Figure 3 A vacuum outer layer 5 is fixedly installed on the outside of the jacket 8, and a vacuum air nozzle 9 is installed on the vacuum outer layer 5. The bottom end of the vacuum air nozzle 9 is inserted between the vacuum outer layer 5 and the jacket 8; the vacuum air nozzle 9 performs vacuum treatment to make it in a vacuum state. When the compressed air pipeline is transporting high-pressure air, the outside of the pipeline is in a vacuum state, so that the noise can be effectively reduced through the vacuum state.
[0038] Reference Figure 4A number of fixed lifting ears 6 are welded and fixed on the vacuum outer layer 5, and the fixed lifting ears 6 are evenly spaced along the central point of the pipe body 1, which can facilitate the lifting of the compressed air pipe. This can facilitate the overall transportation, transfer or handling of the compressed air pipe, improve the convenience of lifting the compressed air pipe, and have good practical effect.
[0039] Reference Figure 4 A lifting hole 61 is provided on any fixed lifting ear 6. In this embodiment, the lifting hole 61 is designed as a through-hole structure. As a through-hole structure, the lifting hole 61 is convenient for the lifting tool to quickly and accurately penetrate and fix the pipeline, which not only improves the safety of the lifting operation, but also reduces the risk of accidents caused by improper operation.
[0040] The implementation principle of a noise-reducing compressed air pipeline in an embodiment of the present application is as follows: when the compressed air pipeline needs to be noise-reduced, the vacuum equipment is started, and the vacuum air nozzle 9 is used for vacuum treatment to put it in a vacuum state. Since sound is a mechanical wave, its sound propagation needs to be transmitted through a medium (such as air, water, solid, etc.), so sound cannot vibrate in a vacuum. Since there is no medium in a vacuum, sound cannot propagate in a vacuum. When the compressed air pipeline is carrying high-pressure air, the outside of the pipeline is in a vacuum state, so that the noise can be effectively reduced through the vacuum state to reduce the impact of noise; through the arrangement of the outer jacket 8, the vacuum outer layer 5 and the vacuum air nozzle 9, vacuum noise reduction has the technical characteristics of low cost and good noise reduction effect compared with traditional noise reduction means, which can effectively reduce the noise reduction cost of the compressed air pipeline, reduce the maintenance and repair cost of the compressed pipeline, improve the economic effect of the enterprise, and effectively improve the noise reduction effect.
[0041] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A noise-reducing compressed air pipeline, characterized by: The invention comprises a pipe body (1), wherein the interior of the pipe body (1) is a hollow structure, an outer jacket (8) is provided on the outside of the pipe body (1), the outer jacket (8) is wrapped on the pipe body (1), a vacuum outer layer (5) is provided on the outer jacket (8), a vacuum air nozzle (9) is provided on the vacuum outer layer (5), and the bottom end of the vacuum air nozzle (9) is inserted between the vacuum outer layer (5) and the outer jacket (8).
2. The noise-reducing compressed air pipeline according to claim 1, characterized in that: A heat-insulating material layer (4) for heat preservation is provided between the outer jacket (8) and the pipe body (1), and the heat-insulating material layer (4) is filled between the outer jacket (8) and the pipe body (1).
3. The noise-reducing compressed air pipeline according to claim 1, characterized in that: Reinforcement holes (2) are provided inside the pipe body (1), and the reinforcement holes (2) are provided along the length direction of the pipe body (1). Reinforcement ribs (3) for enhancing structural strength are provided in each of the reinforcement holes (2).
4. The noise-reducing compressed air pipeline according to claim 3, characterized in that: The number of the reinforcement holes (2) is multiple groups, and the multiple groups of reinforcement holes (2) are distributed in a circular pattern with equal spacing along the central point of the pipe body (1).
5. The noise-reducing compressed air pipeline according to claim 3, characterized in that: Any of the reinforcing ribs (3) can be made of aluminum alloy material.
6. The noise-reducing compressed air pipeline according to claim 1, characterized in that: Flanges (7) for installation are respectively provided at both ends of the pipeline body (1), and the two flanges (7) are respectively fixedly connected to the outer walls of the two ports of the pipeline body (1).
7. The noise-reducing compressed air pipeline according to claim 1, characterized in that: A plurality of fixed lifting ears (6) for facilitating lifting are provided on the outer wall of the vacuum outer layer (5), and the plurality of fixed lifting ears (6) are distributed at equal intervals along the central point of the pipe body (1).
8. The noise-reducing compressed air pipeline according to claim 7, characterized in that: Any of the fixed lifting ears (6) is provided with a lifting hole (61), and the lifting hole (61) is a through-hole structure.