Slagging shovel

By designing the sleeve and the connection part in the slag-cut shovel, the reinforcement part is strengthened, the thickness of the shovel teeth is increased, forming a tenon structure, which solves the problem of easy falling off of the shovel head, and realizes a stable connection between the shovel head and the shovel arm, prevents liquid aluminum backflow and extends the service life.

CN223295263UActive Publication Date: 2025-09-02HENAN MINGTAI AL INDUSTRIAL CO LTD
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Patent Information

Application Number
CN202422563622.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-02
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing slag-drain shovel head is prone to cracking due to high temperature deformation, and liquid aluminum enters the square pipe, causing the shovel head to fall off and unstable connection.

Method used

A connection structure between the shovel head and the shovel arm is designed, and the sleeve is arranged at an angle to the connecting part, and the reinforcement part is enhanced to connect. The thickness of the shovel teeth is greater than that of the connecting part. The shovel arm is inserted into the sleeve to form a tenon structure, which increases the contact area and is fixed by welding.

Benefits of technology

It improves the connection stability between the shovel head and the shovel arm, prevents liquid aluminum from pouring back, and extends the service life of the slag-drain shovel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of smelting furnace cleaning and slagging-off, in particular to a slagging-off shovel, a shovel head body comprises a connecting part and a shovel tooth part which are arranged from top to bottom, a sleeve structure is arranged on one side of the connecting part, an angle is formed between a sleeve and the connecting part, a reinforcing part is arranged between the sleeve and the connecting part, and the shovel tooth part is connected with the reinforcing part. One end of the reinforcing part is fixedly connected with the sleeve, and the other end is fixedly connected with the connecting part; a plurality of notches are formed in the bottom of the form relieved tooth part at intervals, and the two ends of the form relieved tooth part are bent inwards to form bent parts. The connection between the shovel head and the shovel arm is stable, and aluminum water can be effectively prevented from flowing backwards, so that the service life of the slagging-off shovel is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of slag cleaning and skimming in smelting furnaces, and particularly relates to a slag skimming shovel. Background Art

[0002] A slag skimming shovel is a tool used in the smelting process to remove a large amount of slag on the surface of the melt to improve the quality of the final product. It is generally fixedly connected to a forklift. The slag skimming shovel includes a slag skimming shovel head and a shovel arm connected between the shovel head and the forklift. Existing shovel arms usually use heat-resistant square tubes, and one end of the heat-resistant square tube is directly welded to the surface of the slag skimming shovel head.

[0003] The existing shovel head with the above structural form has the following problems: Since the temperature in the smelting furnace is relatively high, the shovel head is prone to deformation after long-term use, resulting in cracks in the weld between the shovel head and the shovel arm. The molten aluminum in the smelting furnace enters the square tube from the weld, damaging the connection between the shovel head and the square tube, and causing the shovel head to fall off from the end of the shovel arm. Summary of the Invention

[0004] In order to solve the problem that the shovel head of the existing slag skimming shovel is prone to falling off, the utility model provides a slag skimming shovel. The connection between the shovel head and the shovel arm is firm, which can effectively prevent the backflow of molten aluminum, thereby increasing the service life of the slag skimming shovel.

[0005] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A slag skimming shovel includes a shovel head body and a shovel arm connected to the shovel head body. The shovel head body includes a connection part and a shovel tooth part arranged from top to bottom. One side of the connection part is provided with a sleeve structure. The sleeve forms an angle with the connection part. A strengthening part is arranged between the sleeve and the connection part. One end of the strengthening part is fixedly connected to the sleeve, and the other end is fixedly connected to the connection part. Multiple gaps are arranged at intervals at the bottom of the shovel tooth part. Both ends of the shovel tooth part are bent inwards to form bending parts. The shovel arm is inserted into the sleeve.

[0007] Furthermore, the connection part is trapezoidal, the shovel tooth part is rectangular, and the bottom of the connection part is fixedly connected to the top of the shovel tooth part. The connection part and the shovel tooth part are integrally cast, and the connection is firm.

[0008] Furthermore, the thickness of the shovel tooth part is greater than the thickness of the connection part, and the connection between the connection part and the shovel tooth part is in an oblique angle transition. Increasing the thickness of the shovel teeth effectively improves the durability of the shovel teeth.

[0009] Furthermore, the cross-section of the sleeve is in the shape of a "hui" character, and a rectangular slot is arranged at the center of the sleeve. The slot matches the shovel arm. The shovel arm is inserted into the sleeve, and the contact area between the two is large, and the connection is more firm.

[0010] Furthermore, the sleeve is stepped, and the cross-sectional area of ​​the sleeve increases step by step from the sleeve opening toward the inside, so that the structure between the sleeve and the connecting portion is stable.

[0011] Furthermore, the angle between the sleeve and the connecting portion is a right angle, which improves the slag removal efficiency and saves operation time.

[0012] Furthermore, the notch and the bent portion are both triangular, and the top angle of the notch is an obtuse angle, so as to avoid missing slag in the aluminum liquid.

[0013] Furthermore, the reinforcement part is plate-shaped and is located on both sides and the bottom of the sleeve respectively. The reinforcement part is used to strengthen the structural strength of the shovel head body and prevent the shovel head body from deformation and distortion.

[0014] Through the above technical solution, the beneficial effects of the utility model are:

[0015] The utility model is provided with an integrated connection part, a shovel tooth part and a sleeve, a reinforcement part is provided between the connection part and the sleeve, and the shovel arm is inserted into the sleeve. Compared with the shovel arm being directly welded on the surface of the shovel head body, the contact area between the shovel arm and the shovel head body is increased; and the thickness of the shovel tooth part is greater than the thickness of the connection part, and the sleeve and the shovel arm form a mortise and tenon structure, which can effectively prevent the problem of aluminum liquid backflow after welding, so that the shovel arm can work in the furnace for a longer time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the main view of the utility model;

[0017] Figure 2 It is a rear view of the utility model;

[0018] Figure 3 It is a side view of the utility model;

[0019] Figure 4 It is a structural diagram of the utility model;

[0020] The numbers in the accompanying drawings are: 1 is a connecting portion, 2 is a skiving portion, 21 is a notch, 22 is a bending portion, 3 is a sleeve, and 4 is a reinforcing portion. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0022] like Figures 1 to 4 As shown, this embodiment provides a slag scraper, including a shovel head body and a shovel arm connected to the shovel head body, the shovel head body is used to scrape off slag floating in the aluminum liquid, and the shovel arm is used to connect the shovel head and the conveyor. In this embodiment, the shovel arm is made of heat-resistant steel.

[0023] like Figure 1As shown, the shovel head body includes a connecting portion 1 and a shovel tooth portion 2 arranged from top to bottom, the connecting portion 1 is trapezoidal, the shovel tooth portion 2 is rectangular, the bottom of the connecting portion 1 is fixedly connected to the top of the shovel tooth portion 2, and a plurality of notches 21 are arranged at intervals at the bottom of the shovel tooth portion 2. Specifically, the notches 21 are triangular, and the top angle of the notches 21 is an obtuse angle.

[0024] like Figure 2 As shown, a sleeve 3 structure is provided on one side of the connecting portion 1, and the sleeve 3 is angled with the connecting portion 1, and the angle between the sleeve 3 and the connecting portion 1 is a right angle, and the shovel arm is inserted into the sleeve 3; in order to increase the structural strength of the shovel head body, a reinforcement portion 4 is provided between the sleeve 3 and the connecting portion 1, and one end of the reinforcement portion 4 is fixedly connected to the sleeve 3 and the other end is fixedly connected to the connecting portion 1; in order to prevent the slag from slipping off from the two ends of the shovel head body during the slag scraping process, the two ends of the shovel tooth portion 2 are bent inward to form a bending portion 22, and the bending portion 22 is triangular.

[0025] As an implementable embodiment, the cross section of the sleeve 3 is in the shape of a "U". A rectangular slot is provided at the center of the sleeve 3, and the slot matches the shovel arm. The sleeve 3 is located on the central axis of the shovel head body.

[0026] like Figure 3 As shown, in order to increase the structural strength of the shovel tooth portion 2 and enhance the service life of the shovel teeth, the thickness of the shovel tooth portion 2 is greater than the thickness of the connecting portion 1, and the connection between the connecting portion 1 and the shovel tooth portion 2 is an oblique transition; the upper surface of the sleeve 3 is flush with the upper surface of the connecting portion 1, and the reinforcing portion 4 is respectively located on both sides of the sleeve 3 and the bottom of the sleeve 3, and the reinforcing portion 4 is plate-shaped, and the direction of the reinforcing portion 4 is perpendicular to the surface of the sleeve 3.

[0027] Specifically, the sleeve 3 is stepped, and the cross-sectional area of ​​the sleeve 3 increases step by step from the opening of the sleeve 3 inward. As an implementable embodiment, the sleeve 3 includes two sections, the closed section is the first section of the sleeve, and the open section is the second section of the sleeve. The reinforcement part 4 is arranged between the first section of the sleeve and the connecting part 1.

[0028] In order to enhance the structural strength of the shovel head body and prevent the shovel head body from breaking easily, the shovel head body is cast in one piece.

[0029] Insert the shovel arm into the slot at the center of the sleeve 3, and then weld the shovel arm and the sleeve 3. When in use, the conveyor sends the shovel head body into the smelting furnace through the shovel arm, and the shovel tooth part 2 removes the slag floating in the aluminum liquid. The bent part 22 prevents the slag from detaching from the slag shovel from both sides during the slag removal process. In this process, since the sleeve 3 and the shovel arm form a mortise and tenon structure, the contact area between the shovel arm and the sleeve 3 is increased, and the reinforcement part 4 avoids deformation between the sleeve 3 and the connecting part 1, avoids the intrusion of aluminum liquid and damages the connection between the shovel arm and the shovel head body, thereby enhancing the service life of the slag shovel.

[0030] The embodiments described above are only preferred embodiments of the present invention and do not limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structure, features and principles described in the patent scope of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A slag scraper, comprising a shovel head body and a shovel arm connected to the shovel head body, characterized in that: The shovel head body comprises a connecting portion (1) and a shovel tooth portion (2) arranged from top to bottom, a sleeve (3) structure is provided on one side of the connecting portion (1), the sleeve (3) and the connecting portion (1) are angled, a reinforcement portion (4) is provided between the sleeve (3) and the connecting portion (1), one end of the reinforcement portion (4) is fixedly connected to the sleeve (3), and the other end is fixedly connected to the connecting portion (1); a plurality of notches (21) are provided at intervals on the bottom of the shovel tooth portion (2), and both ends of the shovel tooth portion (2) are bent inward to form a bent portion (22).

2. A slag scraper according to claim 1, characterized in that: The connecting portion (1) is trapezoidal, the shovel tooth portion (2) is rectangular, and the bottom of the connecting portion (1) is fixedly connected to the top of the shovel tooth portion (2).

3. A slag scraper according to claim 1, characterized in that: The thickness of the scraping tooth portion (2) is greater than the thickness of the connecting portion (1), and the connection between the connecting portion (1) and the scraping tooth portion (2) is in an oblique angle transition.

4. A slag scraper according to claim 1, characterized in that: The cross section of the sleeve (3) is in the shape of a "U" character, and a rectangular slot is provided at the center of the sleeve (3), and the slot matches the shovel arm.

5. The slag scraper according to claim 1, characterized in that: The sleeve (3) is in a stepped shape, and the cross-sectional area of ​​the sleeve (3) increases step by step from the opening of the sleeve (3) inwards.

6. The slag scraper according to claim 1, characterized in that: The included angle between the sleeve (3) and the connecting portion (1) is a right angle.

7. The slag scraper according to claim 1, characterized in that: The notch (21) and the bent portion (22) are both triangular in shape, and the top angle of the notch (21) is an obtuse angle.

8. The slag scraper according to claim 1, characterized in that: The reinforcement portion (4) is plate-shaped, and the reinforcement portion (4) is respectively located on both sides of the sleeve (3) and the bottom of the sleeve (3).