Corrosion-resistant highly-sealed pipeline sight glass

Through the multi-layer structure and specific material-specific pipe mirror design, the problem of insufficient corrosion resistance and sealing in special environments is solved, and corrosion-resistant and strong sealing is achieved, extending service life and preventing leakage.

CN223296215UActive Publication Date: 2025-09-02WUHAN JINYE PETROCHEMICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422495840.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-02
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

When the existing pipe mirrors are in a special environment, they are not equipped with a strong corrosion-resistant seal, which can easily lead to surface corrosion and poor sealing, affecting service life and leakage.

Method used

The multi-layer structure of the pipe mirror design includes a base layer, high and low temperature resistance layer, reinforcement layer, corrosion resistance layer and wear resistance layer. It is combined by hot pressing and molding, using nickel metal, silicon metal, chromium metal and polyimide materials, combined with gasket and flange connectors to ensure sealing and stability.

Benefits of technology

It improves the corrosion resistance and sealing of the pipe mirror, extends the service life, prevents leakage, and ensures safe and stable operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corrosion-resistant strong-sealing pipeline sight glass, which belongs to the technical field of pipeline sight glass, and is characterized by comprising a pipeline sight glass body, a mounting frame is arranged at the top of the pipeline sight glass body, a first sealing gasket is clamped on the inner wall of the mounting frame, a second sealing gasket is clamped on the inner wall of the pipeline sight glass body, and the first sealing gasket and the second sealing gasket are arranged on the mounting frame. Sight glass is placed on the top of the second sealing gasket, the top of the sight glass is in contact with the top of the first sealing gasket, and the problems that most of existing pipeline sight glass does not have the corrosion-resistant and strong-sealing effect, the service environment of the pipeline sight glass is special, and when the corrosion-resistant and strong-sealing effect is not enhanced in the use process of the pipeline sight glass, the service life of the pipeline sight glass is prolonged are solved. The problems that when the sealing performance of the pipeline sight glass is not high, the surface of the pipeline sight glass is prone to being corroded, the service life of the pipeline sight glass is affected, and when the sealing performance of the pipeline sight glass is not high, leakage of the pipeline sight glass is prone to being caused, and the using effect is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline sight glasses, in particular to a corrosion-resistant and strongly sealed pipeline sight glass. Background Art

[0002] Straight-through sight glasses are widely used as important accessories in pipelines and equipment. They can be used in chemical towers with high temperatures, strong corrosiveness, easy poisoning, high danger, and easy crystallization to ensure their safe production. They have small installation dimensions, small driving torque, simple and quick operation, and also have good flow regulation function and closing and sealing characteristics. Sight glasses are the dominant form of sight glasses in the fields of large and medium calibers and medium and low pressures.

[0003] At present, the Chinese patent with the announcement number CN211402874U discloses a corrosion-resistant and strongly sealed straight-through cross-shaped sight glass, including a straight-through pipe and a sight glass pipe, wherein the sight glass pipe is fixedly connected to a bottom plate at one end away from the straight-through pipe, and the end face of the bottom plate is connected to a cover plate by bolts, and the end faces of the bottom plate and the cover plate close to each other are both provided with grooves. In this utility model, a bottom plate is provided on the sight glass pipe, a cover plate is provided on the bottom plate, and grooves are provided on the bottom plate and the cover plate. An airbag is provided inside the groove, an air pipe and a valve core are provided on the airbag, and a gasket and a sight glass body are provided on the inside of the airbag. The advantage of adopting this design is that the mounting assembly of the sight glass is modular, and it is easy to replace when a part is damaged. After the sight glass is installed, the airbag is inflated from the valve core through an air pumping tool, so that the airbag expands and completely fills and blocks the gap between the gasket and the groove, thereby making it difficult for the medium to leak from the gap, thereby enhancing the sealing of the sight glass.

[0004] Pipeline sight glasses are an important part of equipment, but most of the existing pipeline sight glasses are not equipped with corrosion-resistant and strong sealing effects. Due to the special use environment of pipeline sight glasses, when the pipeline sight glasses are not equipped with corrosion-resistant and strong sealing effects during use, it is easy for the surface of the pipeline sight glasses to be corroded, affecting the service life of the pipeline sight glasses. In addition, when the sealing of the pipeline sight glasses is not strong, it is easy for the pipeline sight glasses to leak, which is inconvenient for users to use. Utility Model Content

[0005] The utility model provides a corrosion-resistant and strongly sealed pipeline sight glass, which aims to solve the problem that most existing pipeline sight glasses are not provided with corrosion-resistant and strongly sealed effects. Since the use environment of pipeline sight glasses is relatively special, when the pipeline sight glasses are used without strengthening the corrosion-resistant and strongly sealed effects, it is easy to cause the surface of the pipeline sight glass to be corroded, thereby affecting the service life of the pipeline sight glass. In addition, when the pipeline sight glass is not well sealed, it is easy to cause leakage of the pipeline sight glass, thereby affecting the use effect.

[0006] The utility model is achieved as follows: a corrosion-resistant and strongly sealed pipeline sight glass comprises a pipeline sight glass body, a mounting bracket is provided on the top of the pipeline sight glass body, a first sealing gasket is clamped on the inner wall of the mounting bracket, a second sealing gasket is clamped on the inner wall of the pipeline sight glass body, a sight glass is placed on the top of the second sealing gasket, the top of the sight glass contacts the top of the first sealing gasket, a flange connector is bolted to the bottom of the pipeline sight glass body, and a gas monitoring assembly is provided on the top of the mounting bracket;

[0007] The pipe sight glass body comprises a base layer, and the outer side of the base layer is sequentially provided with a high and low temperature resistant layer, a reinforcement layer, a corrosion resistant layer and a wear resistant layer;

[0008] The base layer, high and low temperature resistant layer, reinforcement layer, corrosion resistant layer and wear resistant layer are tightly combined together by hot pressing to form the pipeline sight glass body;

[0009] The material of the high and low temperature resistant layer is nickel metal, the material of the reinforcement layer is silicon metal, the material of the corrosion resistant layer is chromium metal, and the material of the wear resistant layer is polyimide.

[0010] In order to achieve the effect of strengthening the sealing, as a preferred corrosion-resistant and strongly sealed pipe sight glass of the present invention, the inner wall of the mounting frame is provided with an external sealing gasket, and the surface of the external sealing gasket is snap-fitted to the inner wall of the pipe sight glass body.

[0011] In order to achieve the effect of the second sealing gasket being connected to the inner wall of the pipe sight glass through the sealing groove, as a preferred corrosion-resistant and strongly sealed pipe sight glass of the present invention, the inner wall of the pipe sight glass body is provided with a sealing groove for use with the second sealing gasket, and the inner wall of the pipe sight glass body is provided with an installation groove for use with the external sealing gasket.

[0012] In order to achieve the effect of rotating the knob on the inner wall of the mounting frame, as a preferred corrosion-resistant and strongly sealed pipe sight glass of the present invention, the inner wall of the mounting frame is movably connected with a knob, and the surface of the knob is movably connected to the inner wall of the pipe sight glass body.

[0013] In order to achieve the effect of the limit block rotating on the knob surface, as a corrosion-resistant and strongly sealed pipe sight glass of the present invention, the surface of the knob is preferably threadedly connected to the limit block, and the top of the limit block is in close contact with the surface of the pipe sight glass body.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The corrosion-resistant and strongly sealed pipeline sight glass is provided with a pipeline sight glass body, a mounting frame, a first sealing gasket, a second sealing gasket, a sight glass, a flange connection and a gas monitoring component. When in use, the first sealing gasket is clamped to the inner wall of the mounting frame, and the second sealing gasket is clamped to the inner wall of the pipeline sight glass body, so that the sight glass is placed on the top of the second sealing gasket, and then the first sealing gasket is driven to be placed in a fixed position by the mounting frame, so that the second sealing gasket and the first sealing gasket are used for sealing. Then, the gas monitoring component is fixed to the top of the mounting frame, so that the gas monitoring component can monitor whether there is leakage at the connection of the mounting frame. The pipeline sight glass body includes a base layer. The base layer is the basic structural layer of the pipeline sight glass body and is actually equivalent to the main part of the pipeline sight glass body. It provides an attachment basis for subsequent high and low temperature resistant layer, reinforcement layer, corrosion resistant layer and wear resistant layer and other functional layers, and together constitutes a complete pipeline sight glass body with multiple excellent properties. The base layer, high and low temperature resistant layer, reinforcement layer, corrosion resistant layer and wear resistant layer are tightly combined together by hot pressing to form a pipeline The sight glass body and the outer side of the base layer are sequentially provided with a high and low temperature resistant layer, a reinforcement layer, a corrosion resistant layer and a wear resistant layer. The high and low temperature resistant layer is made of nickel metal, which can maintain the stability and reliability of the pipeline sight glass body under extreme temperature changes, prevent deformation and cracking due to sudden temperature changes, and extend the service life. The reinforcement layer is made of silicon metal, which enhances the structural strength of the pipeline sight glass body, improves the pressure and impact resistance, and withstands internal pressure fluctuations and external impacts. The corrosion resistant layer is made of chromium metal, providing excellent corrosion resistance, resisting corrosive substances, and ensuring long-term performance and safety. The wear resistant layer is made of polyimide, which reduces wear during use, protects the pipeline sight glass body from fluid erosion and friction, maintains surface smoothness and transparency, and ensures observation effect. The functional layers are tightly combined on the outside of the base layer through a specific composite process to form an integral pipeline sight glass body to ensure integrity and stability. The flange connector makes the pipeline sight glass convenient and firmly connected to the pipeline system, ensuring sealing, preventing medium leakage, facilitating installation and disassembly, withstanding the internal pressure and external force of the pipeline, and ensuring safe and stable operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall structure diagram of the corrosion-resistant and strongly sealed pipeline sight glass of the utility model;

[0017] Figure 2 It is a structural diagram of the base layer in this utility model;

[0018] Figure 3 This is a structural diagram of the gas monitoring component in the present utility model;

[0019] Figure 4 This is a structural diagram of the pipeline sight glass body in the utility model;

[0020] Figure 5It is a structural diagram of the mounting frame in the utility model.

[0021] In the figure, 1. Pipe sight glass body; 101. Base layer; 102. High and low temperature resistant layer; 103. Reinforcement layer; 104. Corrosion resistant layer; 105. Wear-resistant layer; 2. Mounting frame; 3. First sealing gasket; 4. Second sealing gasket; 5. Sight glass; 6. Flange connector; 7. Gas monitoring assembly; 8. External sealing gasket; 9. Sealing groove; 10. Mounting groove; 11. Knob; 12. Limit block. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0023] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0024] See also Figure 1-5 The utility model provides a technical solution: a corrosion-resistant and strongly sealed pipeline sight glass, comprising a pipeline sight glass body 1, a mounting bracket 2 provided on the top of the pipeline sight glass body 1, a first sealing gasket 3 clamped on the inner wall of the mounting bracket 2, a second sealing gasket 4 clamped on the inner wall of the pipeline sight glass body 1, a sight glass 5 placed on the top of the second sealing gasket 4, the top of the sight glass 5 contacts the top of the first sealing gasket 3, a flange connector 6 is bolted to the bottom of the pipeline sight glass body 1, and a gas monitoring component 7 is provided on the top of the mounting bracket 2;

[0025] The borescope body 1 comprises a base layer 101, on the outer side of which are sequentially provided a high and low temperature resistant layer 102, a reinforcement layer 103, a corrosion resistant layer 104 and a wear resistant layer 105;

[0026] The base layer (101), the high and low temperature resistant layer (102), the reinforcement layer (103), the corrosion resistant layer (104) and the wear resistant layer (105) are tightly combined together by hot pressing to form a pipe sight glass body (1);

[0027] The material of the high and low temperature resistant layer 102 is nickel metal, the material of the reinforcement layer 103 is silicon metal, the material of the corrosion resistant layer 104 is chromium metal, and the material of the wear resistant layer 105 is polyimide.

[0028] In this embodiment, by arranging a pipe sight glass body 1, a mounting frame 2, a first sealing gasket 3, a second sealing gasket 4, a sight glass 5, a flange connection 6 and a gas monitoring component 7, when in use, the first sealing gasket 3 is snapped onto the inner wall of the mounting frame 2, and the second sealing gasket 4 is snapped onto the inner wall of the pipe sight glass body 1, so that the sight glass 5 is placed on the top of the second sealing gasket 4, and then the first sealing gasket 3 is driven to be placed in a fixed position by the mounting frame 2, so that the second sealing gasket 4 and the first sealing gasket 3 are sealed, and then the gas monitoring component 7 is fixed to the top of the mounting frame 2 for gas monitoring. The detection component 7 monitors whether there is any leakage at the connection of the mounting bracket 2. The pipeline sight glass body 1 includes a base layer 101. The base layer 101 is the basic structural layer of the pipeline sight glass body 1. In fact, it is equivalent to the main part of the pipeline sight glass body 1. It provides an attachment basis for subsequent functional layers such as the high and low temperature resistant layer 102, the reinforcement layer 103, the corrosion resistant layer 104 and the wear resistant layer 105, and together constitutes a complete pipeline sight glass body 1 with multiple excellent properties. The base layer 101, the high and low temperature resistant layer 102, the reinforcement layer 103, the corrosion resistant layer 104 and the wear resistant layer 105 are tightly combined by hot pressing. Together, they form the pipe sight glass body 1. The high and low temperature resistant layer 102, the reinforcement layer 103, the corrosion resistant layer 104 and the wear resistant layer 105 are arranged on the outside of the base layer 101 in sequence. The high and low temperature resistant layer 102 is made of nickel metal, which can maintain the stability and reliability of the pipe sight glass body 1 under extreme temperature changes, prevent deformation and cracking due to sudden temperature changes, and extend the service life. The reinforcement layer 103 is made of silicon metal, which enhances the structural strength of the pipe sight glass body 1, improves the pressure and impact resistance, and withstands internal pressure fluctuations and external impacts. The corrosion resistant layer 104 is made of chromium metal, providing excellent corrosion resistance and resisting corrosion. The wear-resistant layer 105 is made of polyimide to reduce wear during use, protect the pipeline sight glass body 1 from the influence of fluid erosion and friction, maintain surface smoothness and transparency, and ensure observation effect. Each functional layer is tightly combined with the outside of the base layer 101 through a specific composite process to form an integral pipeline sight glass body 1, ensuring integrity and stability. The flange connector 6 makes it easy to firmly connect the pipeline sight glass body 1 to the pipeline system, ensuring sealing, preventing medium leakage, facilitating installation and disassembly, and withstanding the internal pressure and external force of the pipeline to ensure safe and stable operation.

[0029] As a technical optimization solution of the present invention, an external sealing gasket 8 is provided on the inner wall of the mounting frame 2 , and the surface of the external sealing gasket 8 is engaged with the inner wall of the borescope body 1 .

[0030] In this embodiment, an external sealing gasket 8 is provided, which is clamped to the mounting bracket 2 and the inner wall of the borescope body 1 by the external sealing gasket 8 during use, so as to facilitate the enhanced sealing work by the external sealing gasket 8 and avoid leakage of the borescope body 1 during subsequent use.

[0031] As a technical optimization solution of the present invention, the inner wall of the borescope body 1 is provided with a sealing groove 9 for use with the second sealing gasket 4 , and the inner wall of the borescope body 1 is provided with a mounting groove 10 for use with the external sealing gasket 8 .

[0032] In this embodiment: the sealing groove 9 opened on the inner wall of the pipeline sight glass body 1 facilitates the second sealing gasket 4 to be snapped onto the inner wall of the pipeline sight glass body 1 through the sealing groove 9, and the mounting groove 10 opened on the inner wall of the pipeline sight glass body 1 facilitates the external sealing gasket 8 to be snapped onto the inner wall of the pipeline sight glass body 1 through the mounting groove 10.

[0033] As a technical optimization solution of the present invention, the inner wall of the mounting frame 2 is movably connected to a knob 11 , and the surface of the knob 11 is movably connected to the inner wall of the borescope body 1 .

[0034] In this embodiment, a knob 11 is provided, and when in use, the knob 11 is rotated on the inner wall of the mounting bracket 2 and the borescope body 1, so that the position of the mounting bracket 2 can be restricted by the knob 11, which facilitates the installation and fixing work and is convenient for users to use.

[0035] As a technical optimization solution of the present invention, the surface of the knob 11 is threadedly connected to the limit block 12 , and the top of the limit block 12 is in close contact with the surface of the borescope body 1 .

[0036] In this embodiment, by providing a limit block 12, the limit block 12 is rotated on the surface of the knob 11 during use, so that the position of the knob 11 can be limited by the limit block 12, thereby preventing the knob 11 from moving randomly during use.

[0037] Working principle: First, when in use, the first sealing gasket 3 is clamped to the inner wall of the mounting frame 2, and the second sealing gasket 4 is clamped to the inner wall of the pipe sight glass body 1, so that the sight glass 5 is placed on the top of the second sealing gasket 4. Then, the mounting frame 2 drives the first sealing gasket 3 to be placed in a fixed position, so that the second sealing gasket 4 and the first sealing gasket 3 can be sealed. Then, the gas monitoring component 7 is fixed to the top of the mounting frame 2, so that the gas monitoring component 7 can monitor whether there is leakage at the connection of the mounting frame 2. The pipe sight glass body 1 includes a base layer 101, a base layer 1 01 is the basic structural layer of the pipe sight glass body 1, which is actually equivalent to the main part of the pipe sight glass body 1. It provides an attachment basis for subsequent high and low temperature resistant layer 102, reinforcement layer 103, corrosion resistant layer 104 and wear resistant layer 105 and other functional layers, and together constitutes a complete pipe sight glass body 1 with multiple excellent properties. The base layer 101, high and low temperature resistant layer 102, reinforcement layer 103, corrosion resistant layer 104 and wear resistant layer 105 are tightly combined together by hot pressing to form the pipe sight glass body 1. The high and low temperature resistant layer 102, reinforcement layer 103, corrosion resistant layer 104 and wear resistant layer 105 are arranged on the outside of the base layer 101. The low-temperature layer 102, the reinforcement layer 103, the corrosion-resistant layer 104 and the wear-resistant layer 105 are made of nickel metal, which can maintain the stability and reliability of the pipeline sight glass body 1 under extreme temperature changes, prevent deformation and cracking due to sudden temperature changes, and extend the service life. The reinforcement layer 103 is made of silicon metal, which enhances the structural strength of the pipeline sight glass body 1, improves the pressure and impact resistance, and withstands internal pressure fluctuations and external impacts. The corrosion-resistant layer 104 is made of chromium metal, providing excellent corrosion resistance, resisting corrosive substances, and ensuring long-term performance and safety. The wear-resistant layer 105 is made of polyimide, which reduces wear during use, protects the pipeline sight glass body 1 from fluid erosion and friction, maintains surface smoothness and transparency, and ensures observation effect. The various functional layers are tightly combined with the outside of the base layer 101 through a specific composite process to form an integral pipeline sight glass body 1, ensuring integrity and stability. The flange connector 6 enables the pipeline sight glass body 1 to be conveniently and firmly connected to the pipeline system, ensuring sealing, preventing medium leakage, facilitating installation and disassembly, and withstanding internal pipeline pressure and external forces to ensure safe and stable operation.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A corrosion-resistant and strongly sealed pipeline sight glass, comprising a pipeline sight glass body (1), characterized in that: A mounting frame (2) is provided on the top of the pipe sight glass body (1), a first sealing gasket (3) is clamped on the inner wall of the mounting frame (2), a second sealing gasket (4) is clamped on the inner wall of the pipe sight glass body (1), a sight glass (5) is placed on the top of the second sealing gasket (4), the top of the sight glass (5) contacts the top of the first sealing gasket (3), a flange connection (6) is provided on the bottom of the pipe sight glass body (1), and a gas monitoring component (7) is provided on the top of the mounting frame (2); The pipe sight glass body (1) comprises a base layer (101), and a high and low temperature resistant layer (102), a reinforcement layer (103), a corrosion resistant layer (104) and a wear resistant layer (105) are sequentially arranged on the outer side of the base layer (101); The base layer (101), the high and low temperature resistant layer (102), the reinforcement layer (103), the corrosion resistant layer (104) and the wear resistant layer (105) are tightly combined together by hot pressing to form a pipe sight glass body (1); The material of the high and low temperature resistant layer (102) is nickel metal, the material of the strengthening layer (103) is silicon metal, the material of the corrosion resistant layer (104) is chromium metal, and the material of the wear resistant layer (105) is polyimide.

2. The corrosion-resistant and strongly sealed pipe sight glass according to claim 1, characterized in that: An external sealing gasket (8) is provided on the inner wall of the mounting frame (2), and the surface of the external sealing gasket (8) is engaged with the inner wall of the pipe sight glass body (1).

3. The corrosion-resistant and strongly sealed pipe sight glass according to claim 2, characterized in that: The inner wall of the pipe sight glass body (1) is provided with a sealing groove (9) for use with a second sealing gasket (4), and the inner wall of the pipe sight glass body (1) is provided with a mounting groove (10) for use with an external sealing gasket (8).

4. The corrosion-resistant and strongly sealed pipe sight glass according to claim 1, characterized in that: The inner wall of the mounting frame (2) is movably connected to a knob (11), and the surface of the knob (11) is movably connected to the inner wall of the pipe sight glass body (1).

5. The corrosion-resistant and strongly sealed pipe sight glass according to claim 4, characterized in that: The surface of the knob (11) is threadedly connected to a limit block (12), and the top of the limit block (12) is in close contact with the surface of the borescope body (1).

Citation Information

Patent Citations

  • Corrosion-resistant highly-sealed straight-through cross-shaped sight glass

    CN211402874U