Rotating disc type walnut shell opening device

By designing a rotary walnut shell opening device, the automatic shell opening is achieved by using a rotating motor and lifting cylinder to drive the downbar and shell opening knife, which solves the problem of low efficiency of artificial shell opening, improves the efficiency of walnut shell opening and the integrity of the kernel, and is suitable for large-scale production.

CN223298476UActive Publication Date: 2025-09-05湖北安琪屈姑生物科技有限公司
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Patent Information

Application Number
CN202422780644.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-05
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Artificially opened walnuts are inefficient, have high labor intensity, and are prone to damage to the kernel, which cannot meet modern production and consumption needs.

Method used

A rotary walnut shell opening device is designed, using a rotary support and shell opening assembly, and a rotary motor drives the rotary panel and lifting cylinder to drive the downward rod and shell opening knife to achieve automatic shell opening to ensure that the kernel is intact and damage-free.

Benefits of technology

It significantly improves the efficiency of walnut shelling and the integrity of nuts, reduces labor intensity and production costs, ensures product quality, and is suitable for large-scale production and bagged snack processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a rotating disc type walnut shell opening device which comprises a support assembly, a rotating disc assembly is arranged above the support assembly, a rotatable rotating disc panel is arranged on the rotating disc assembly, a plurality of rotating bearing platforms are arranged above the rotating disc panel, a discharging assembly is further arranged on one side of the rotating disc assembly, and a shell opening assembly is arranged on the other side of the rotating disc assembly. By means of an optimized mechanical structure and an automatic process, the walnut shell opening efficiency and the perfectness ratio of nuts are remarkably improved, the walnut shell opening device can completely open walnut shells rapidly and accurately, it is guaranteed that the nuts are complete and free of damage, and the walnut shell opening efficiency is improved. The labor intensity and the production cost are greatly reduced, and the problems that the working efficiency is low and the labor intensity is high when the walnuts are completely opened manually are solved.
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Description

Technical Field

[0001] The utility model relates to the field of walnut shelling, in particular to a rotary disc type walnut shelling device. Background Art

[0002] Walnuts are highly nutritious nuts, with kernels rich in protein, fat, and various trace elements, making them popular among consumers. However, walnut shells are hard and have a variety of shapes, making manual shelling inefficient and labor-intensive, while also easily damaging the kernels and affecting product quality.

[0003] In particular, it is very difficult to achieve a completely shelled state, that is, to remove the kernel from the shell intactly, which is very difficult for manual operation. When processing a large number of walnuts, this inefficiency problem is particularly prominent and cannot meet the needs of modern production and consumption. Therefore, a device that can quickly and completely shell the walnuts is needed to replace manual shelling. Utility Model Content

[0004] The main purpose of the utility model is to provide a turntable type walnut shelling device, which solves the problems of low efficiency and high labor intensity in manually opening the walnut shells.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a turntable type walnut shelling device, comprising a bracket assembly, a turntable assembly is provided above the bracket assembly, a rotatable turntable panel is provided on the turntable assembly, and a plurality of rotating platforms are provided above the turntable panel;

[0006] One side of the turntable assembly is also provided with a blanking assembly, and the other side is provided with a shell opening assembly;

[0007] A receiving cylinder is provided on the rotating bearing platform, a pressing rod is provided on the shell opening component, and the pressing rod and the receiving cylinder are coaxially arranged.

[0008] In a preferred embodiment, the support assembly includes a chassis, a plurality of legs are provided below the chassis, a material removal support arm is provided on one side of the chassis, and a shell opening support arm is provided on the other side of the chassis, and the material removal support arm and the shell opening support arm are arranged opposite to each other;

[0009] The unloading assembly is arranged above the unloading support arm, the shell opening assembly is arranged on the shell opening support arm, the unloading assembly includes a unloading hopper, a unloading port is provided below the unloading hopper, and the unloading port is arranged coaxially with the receiving tube.

[0010] In the preferred embodiment, a discharge plate is provided on one side of the chassis for receiving the shelled walnuts, and a slag receiving plate is provided below the shelling support arm for receiving the debris broken during the shelling process.

[0011] In a preferred embodiment, the turntable assembly includes a rotating motor, which is vertically arranged in the chassis, and an output shaft end of the rotating motor is connected to the turntable panel.

[0012] In the preferred embodiment, a base is provided below the rotating base, and the base is connected to the turntable panel by bolts;

[0013] A receiving plate is provided above the pedestal base, and the receiving plate extends beyond the pedestal base.

[0014] In the preferred embodiment, a loading hole is provided at the front end of the receiving plate, the receiving tube and the loading hole are arranged coaxially, and a plurality of retractable limiting plates are provided in the loading hole, and the limiting plates are evenly distributed along the circumference.

[0015] In the preferred embodiment, the shell opening assembly includes a shell opening vertical plate, which is vertically arranged on the shell opening support arm, and a shell opening horizontal plate is provided on the top of the shell opening vertical plate, and a lifting cylinder is provided above the shell opening horizontal plate;

[0016] A lifting push plate is provided on one side of the lifting cylinder, a pressing rod is provided on the lifting push plate, and a shell opening knife is provided at the bottom end of the pressing rod.

[0017] In the preferred embodiment, the shell opening knife is in the shape of a cross arrow, and the blade of the shell opening knife just avoids the limit plate, and the blade of the shell opening knife can pass through the gap of the limit plate.

[0018] The utility model provides a turntable walnut shelling device, which has the following beneficial effects: through the optimized mechanical structure and automated process, the efficiency of walnut shelling and the integrity rate of the kernels are significantly improved. The device can quickly and accurately open the walnut shells completely, ensuring that the kernels are intact, greatly reducing labor intensity and production costs. Compared with manual operation, the device not only improves production efficiency, but also ensures product quality. It is particularly suitable for the processing needs of large-scale production and bagged snacks, and provides strong support for the modernization development of the walnut industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 It is an axonometric view of the shell opening device of the utility model;

[0021] Figure 2 It is a cross-sectional view of the shell opening device of the utility model;

[0022] Figure 3 This is a partial view of the rotary bearing platform of the utility model;

[0023] Figure 4 It is an isometric view of the shell opening device of the utility model from another direction;

[0024] Figure 5 It is an axonometric view of the open shell assembly of the utility model;

[0025] Figure 6It is a schematic diagram of the shell opening knife and the limiting plate of the utility model.

[0026] In the figure: frame assembly 1; support leg 101; chassis 102; discharge plate 103; slag receiving plate 104; unloading support arm 105; shell opening support arm 106; turntable assembly 2; rotating base 201; rotating motor 202; turntable panel 203; base 204; receiving plate 205; receiving cylinder 206; loading hole 207; limit plate 208; unloading assembly 3; hopper support plate 301; unloading hopper 302; unloading port 303; shell opening assembly 4; shell opening vertical plate 401; shell opening horizontal plate 402; lifting cylinder 403; lifting push plate 404; lower pressure rod 405; shell opening knife 406. DETAILED DESCRIPTION

[0027] Example 1

[0028] like Figure 1-6 As shown, a turntable type walnut shelling device includes a bracket assembly 1, a turntable assembly 2 is provided above the bracket assembly 1, a rotatable turntable panel 203 is provided on the turntable assembly 2, and a plurality of rotating platforms 201 are provided above the turntable panel 203;

[0029] A blanking assembly 3 is provided on one side of the turntable assembly 2, and a shell opening assembly 4 is provided on the other side;

[0030] A receiving tube 206 is provided on the rotating support platform 201 , and a pressing rod 405 is provided on the shell opening assembly 4 . The pressing rod 405 and the receiving tube 206 are arranged coaxially.

[0031] In the preferred embodiment, the support assembly 1 includes a chassis 102, a plurality of legs 101 are provided below the chassis 102, a blanking support arm 105 is provided on one side of the chassis 102, and a shell opening support arm 106 is provided on the other side, and the blanking support arm 105 and the shell opening support arm 106 are arranged opposite to each other;

[0032] The unloading assembly 3 is arranged above the unloading support arm 105, and the shell opening assembly 4 is arranged on the shell opening support arm 106. The unloading assembly 3 includes a unloading hopper 302, and a unloading port 303 is provided below the unloading hopper 302. The unloading port 303 is arranged coaxially with the receiving tube 206.

[0033] In the preferred embodiment, a discharge plate 103 is provided on one side of the chassis 102 for receiving the shelled walnuts, and a slag receiving plate 104 is provided below the shelling arm 106 for receiving the broken debris during the shelling process.

[0034] In a preferred embodiment, the turntable assembly 2 includes a rotary motor 202 , which is vertically arranged in the chassis 102 , and an output shaft end of the rotary motor 202 is connected to the turntable panel 203 .

[0035] In the preferred embodiment, a base 204 is provided below the rotating base 201, and the base 204 is bolted to the turntable panel 203;

[0036] A receiving plate 205 is provided above the support base 204 , and the receiving plate 205 extends beyond the support base 204 .

[0037] In the preferred embodiment, a loading hole 207 is provided at the front end of the receiving plate 205, the receiving tube 206 is coaxially arranged with the loading hole 207, and a plurality of retractable limiting plates 208 are provided in the loading hole 207, and the limiting plates 208 are evenly distributed along the circumference.

[0038] In the preferred embodiment, the shell opening assembly 4 includes a shell opening vertical plate 401, which is vertically arranged on the shell opening support arm 106. The top of the shell opening vertical plate 401 is provided with a shell opening horizontal plate 402, and a lifting cylinder 403 is provided above the shell opening horizontal plate 402.

[0039] A lifting push plate 404 is provided on one side of the lifting cylinder 403 , a pressing rod 405 is provided on the lifting push plate 404 , and a shell opening knife 406 is provided at the bottom end of the pressing rod 405 .

[0040] In the preferred embodiment, the shell opening knife 406 is in the shape of a cross arrow, and the blade of the shell opening knife 406 just avoids the limit plate 208, and the blade of the shell opening knife 406 can pass through the gap of the limit plate 208.

[0041] The specific working method of a turntable walnut shelling device is as follows: first, the walnut enters the receiving tube 206 on the rotating support platform 201 through the discharge port 303 of the discharge component 3, and the retractable limiting plate 208 in the loading hole 207 restricts the walnut in the receiving tube 206, preventing the walnut from passing through the loading hole 207.

[0042] Subsequently, the rotating motor 202 is started, driving the turntable panel 203 and the rotating support 201 on it to rotate, and the walnuts are brought to the position of the shell opening component 4 in turn. When the rotating support 201 reaches the position of the shell opening component 4, the lifting cylinder 403 is started, pushing the lifting push plate 404 and the lower pressure rod 405 to move downward, and the shelling knife 406 passes through the gap of the limit plate 208 and is accurately inserted into the walnut shell to cut the walnut shell. After the shelling is completed, the lifting cylinder 403 retracts, and the shelling knife 406 and the lower pressure rod 405 rise and reset.

[0043] When the rotating support platform 201 rotates to above the discharge plate 103, the limit plate 208 is retracted, and the walnut shells and kernels are released from below the receiving tube 206 and fall into the collection container through the discharge plate 103, completing the walnut shelling operation.

[0044] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A rotary walnut shelling device, characterized by: It comprises a bracket assembly (1), a turntable assembly (2) is provided above the bracket assembly (1), a rotatable turntable panel (203) is provided on the turntable assembly (2), and a plurality of rotating platforms (201) are provided above the turntable panel (203); A blanking assembly (3) is provided on one side of the turntable assembly (2), and a shell opening assembly (4) is provided on the other side; A receiving tube (206) is provided on the rotating support platform (201), and a lower pressing rod (405) is provided on the shell opening assembly (4). The lower pressing rod (405) and the receiving tube (206) are coaxially arranged.

2. The rotary walnut shelling device according to claim 1, characterized in that: The support assembly (1) includes a chassis (102), a plurality of legs (101) are provided below the chassis (102), a blanking support arm (105) is provided on one side of the chassis (102), and a shell opening support arm (106) is provided on the other side, wherein the blanking support arm (105) and the shell opening support arm (106) are arranged opposite to each other; The unloading assembly (3) is arranged above the unloading support arm (105), and the shell opening assembly (4) is arranged on the shell opening support arm (106). The unloading assembly (3) includes a unloading hopper (302), and a unloading opening (303) is provided below the unloading hopper (302). The unloading opening (303) and the receiving tube (206) are arranged coaxially.

3. The rotary walnut shelling device according to claim 2, characterized in that: A discharge plate (103) is further provided on one side of the chassis (102), and the discharge plate (103) is used to receive the shelled walnuts. A slag receiving plate (104) is further provided below the shelling support arm (106), and the slag receiving plate (104) is used to receive the debris broken during the shelling process.

4. The rotary walnut shelling device according to claim 1, characterized in that: The turntable assembly (2) comprises a rotating motor (202), which is arranged vertically in the chassis (102), and an output shaft end of the rotating motor (202) is connected to the turntable panel (203).

5. The rotary walnut shelling device according to claim 4, characterized in that: A base (204) is provided below the rotating base (201), and the base (204) is bolted to the turntable panel (203); A receiving plate (205) is provided above the supporting platform base (204), and the receiving plate (205) extends beyond the supporting platform base (204).

6. The rotary walnut shelling device according to claim 5, characterized in that: A loading hole (207) is provided at the front end of the receiving plate (205), the receiving tube (206) and the loading hole (207) are arranged coaxially, and a plurality of retractable limiting plates (208) are provided in the loading hole (207), and the limiting plates (208) are evenly distributed along the circumference.

7. A rotary walnut shelling device according to claim 1, characterized in that: The shell assembly (4) includes an opening shell vertical plate (401), the opening shell vertical plate (401) is vertically arranged on the opening shell support arm (106), the top of the opening shell vertical plate (401) is provided with an opening shell horizontal plate (402), and a lifting cylinder (403) is provided above the opening shell horizontal plate (402); A lifting push plate (404) is provided on one side of the lifting cylinder (403), a lower pressing rod (405) is provided on the lifting push plate (404), and a shell opening knife (406) is provided at the bottom end of the lower pressing rod (405).

8. A rotary walnut shelling device according to claim 7, characterized in that: The shell cutter (406) is in the shape of a cross arrow, and the blade of the shell cutter (406) just avoids the limit plate (208), and the blade of the shell cutter (406) can pass through the gap of the limit plate (208).