Hydraulic structure of ultra-deep rotary filter screen
Through the design of the ultra-deep rotary filter structure, the problem of rotary filter being easily damaged and falling off in debris and water sources is solved, and the stable rotation and filtration capacity of the filter are improved.
Patent Information
- Application Number
- CN202422567303.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing rotary filters are easily damaged in water sources with a lot of debris, their filtration capacity is reduced, and they may fall off at high speeds, and their structure is not compact.
The ultra-deep rotating filter structure is adopted, including a combination design of rotating motor, rotating shaft, fixed disk, bearing, fixing frame, reinforcement frame, connecting frame, filter and reinforcement rod. Through the installation of reinforcement frame and reinforcement plate, the filter screen is not easily misaligned and dropped when rotated.
The compactness of the filter structure is improved, which prevents it from falling off, ensures the stability of the filtering capacity and prolongs the service life of the equipment.
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Figure CN223299664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filter screens, in particular to a hydraulic structure of an ultra-deep rotary filter screen. Background Art
[0002] A rotary filter is a commonly used solid-liquid separation device in water treatment, primarily used to intercept and remove smaller suspended solids and particulate matter from water supply systems. It is commonly used in water supply projects such as surface waterworks. It can also be used in drainage treatment projects to further remove contaminants after the coarse screen. Rotary filters are primarily used for filtering and cleaning water before it is drawn by DC water pumps in thermal power plants. They effectively intercept and remove aquatic plants, industrial, agricultural, and domestic waste, organic floating debris, and fish and shrimp from the water. This equipment is designed to improve water cleanliness and ensure the safe and economic operation of power plants. Besides thermal power plants, rotary filters are also widely used in industries such as municipal water supply, chemical industry, metallurgy, and nuclear power plants, as well as in municipal sewage treatment. The rotary filter's structural features include a transmission mechanism, safety devices, a sprocket drive system, an upper frame steel structure and housing, and a flushing water system. Among its design features, the large housing, which used for side water inlet, is now housed within the frame bearings, shielding them from water and facilitating rust prevention. The longitudinal seal between the screens has been changed from the traditional overlapping type to a mechanical arc meshing method, and fully sealed operation is adopted to completely eliminate short-circuiting of waste, all of which are designed to improve the reliability and efficiency of the equipment. Furthermore, the rotating screen, used in conjunction with an upstream trash rack, effectively intercepts and removes all types of waterborne debris, including aquatic plants, leaves, branches, fish and shrimp, as well as waste generated during industrial, agricultural, and municipal sewage treatment processes. The widespread use of this equipment ensures the safe and economical operation of power plants and other fields, while also meeting the high water quality demands of modern industrial and urban development. Existing technology intercepts debris larger than the screen gap as wastewater flows through. During operation, the screen continuously rotates, lifting trapped debris to the top. Pressurized water then flushes the debris into a receiving trough for further processing. However, existing technology often damages the screen in water sources with high levels of debris, resulting in a reduction in filtration capacity. Furthermore, the screen design is not compact, and it can fall off at high speeds. Therefore, those skilled in the art provide a hydraulic structure of an ultra-deep rotary filter to solve the problems raised in the above background technology. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a hydraulic structure of an ultra-deep rotary filter, including a rotating motor, a rotating shaft, a No. 1 fixed plate, a bearing, a No. 2 fixed plate, a fixing frame, a reinforcing frame, a connecting frame, a filter screen, a reinforcing rod and a machine shaft. The machine shaft is installed on the rotating motor, the machine shaft is connected and installed with the rotating shaft, the rotating shaft is installed in the No. 1 fixed plate and the bearing, the No. 1 fixed plate is installed on the front side of the front end bearing, the No. 2 fixed plate is installed on the rear side of the rear end bearing, the fixing frame is installed on the inside of the bearing, the connecting frame is installed in the middle position between the fixing frames, the filter screen is installed on the inside between the fixing frame and the connecting frame, the reinforcing frame is installed on the outside between the fixing frame and the connecting frame, and the reinforcing rod is installed on the outside of the reinforcing frame.
[0004] Preferably, the No. 1 fixing plate is provided with a No. 1 bolt hole, a fixing cylinder is installed on the outer side of the No. 1 fixing plate, a bearing is installed on the rear side of the No. 1 fixing plate, a No. 2 bolt hole is provided on the bearing, and a No. 1 fixing bolt is installed in the No. 1 bolt hole and the No. 2 bolt hole;
[0005] Preferably, a No. 2 fixing plate is installed on the rear side of the bearing, a No. 3 bolt hole is provided on the No. 2 fixing plate, a No. 2 fixing bolt is installed in the No. 2 bolt hole and the No. 3 bolt hole, a connecting plate is installed on the outer side of the bearing, the connecting plate is connected to the mounting ring plate, a convex plate is installed on the outer side of the ring plate, and a No. 1 screw hole is provided on the convex plate;
[0006] Preferably, a fixing bracket is installed on the rear side of the convex plate, and a No. 2 screw hole is provided on the fixing bracket, and nuts are installed in the No. 1 screw hole and the No. 2 screw hole;
[0007] Preferably, a No. 1 convex ring is installed on the rear side of the fixing frame, a No. 1 fixing groove is provided on the outer side of the No. 1 convex ring, a No. 1 groove is provided on the inner side of the No. 1 convex ring, a connecting frame is installed in the middle position between the fixing frames, a No. 2 convex ring is installed on the outer side of the connecting frame, a No. 3 fixing groove is provided on the outer side of the No. 2 convex ring, a No. 2 groove is provided on the inner side of the No. 2 convex ring, and a filter is installed in the No. 1 groove and the No. 2 groove;
[0008] Preferably, a reinforcement frame is installed outside the No. 1 convex ring and the No. 2 convex ring, a No. 2 fixing groove is provided on the reinforcement frame, fixing blocks are installed in the No. 1 fixing groove, the No. 2 fixing groove and the No. 3 fixing groove, and reinforcement plates are installed between the reinforcement frames.
[0009] The technical effects and advantages of this utility model are:
[0010] 1. Install the machine shaft on the rotating motor, connect the machine shaft to the rotating shaft, install the No. 1 fixed plate in front of the front bearing, and install the No. 2 fixed plate behind the rear bearing. The rotating shaft is fixed by the No. 1 and No. 2 fixed plates to make the filter rotate;
[0011] 2. A reinforcement frame is installed outside between the fixed frame and the connecting frame, and reinforcement plates are installed between the reinforcement frames. The reinforcement frame and the reinforcement plates make the structure compact, which can prevent the filter from being dislocated or falling when rotating;
[0012] 3. Install reinforcement rods on the outside of the reinforcement frame. By installing the reinforcement rods, the filter can be protected. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of a hydraulic structure of an ultra-deep rotary filter provided in an embodiment of the present application;
[0014] Figure 2 This is a schematic diagram of the explosion structure of a hydraulic structure of an ultra-deep rotary filter provided in an embodiment of the present application. Figure 1 ;
[0015] Figure 3 This is a schematic diagram of the explosion structure of a hydraulic structure of an ultra-deep rotary filter provided in an embodiment of the present application. Figure 2 ;
[0016] Figure 4 This is a schematic diagram of the explosion structure of a hydraulic structure of an ultra-deep rotary filter provided in an embodiment of the present application. Figure 3 ;
[0017] Figure 5 This is a schematic diagram of the explosion structure of a hydraulic structure of an ultra-deep rotary filter provided in an embodiment of the present application. Figure 4 .
[0018] In the figure: 1. rotating motor; 2. rotating shaft; 3. No. 1 fixing plate; 4. bearing; 5. No. 2 fixing plate; 6. fixing frame; 7. reinforcing frame; 8. connecting frame; 9. filter; 10. reinforcing rod; 11. No. 1 fixing bolt; 12. No. 2 fixing bolt; 13. nut; 14. fixing block; 101. machine shaft; 301. No. 1 bolt hole; 302. fixing cylinder; 401. No. 2 bolt hole; 402. connecting plate; 403. ring plate; 404. convex plate; 405. No. 1 screw hole; 501. No. 3 bolt hole; 601. No. 2 screw hole; 602. No. 1 convex ring; 603. No. 1 fixing groove; 604. No. 1 groove; 701. No. 2 fixing groove; 702. reinforcing plate; 801. No. 2 convex ring; 802. No. 3 fixing groove; 803. No. 2 groove. DETAILED DESCRIPTION
[0019] The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications. Example
[0020] See also Figures 1 to 5 In this embodiment, a hydraulic structure of an ultra-deep rotary filter is provided, comprising a rotating motor 1, a rotating shaft 2, a first fixing plate 3, a bearing 4, a second fixing plate 5, a fixing frame 6, a reinforcing frame 7, a connecting frame 8, a filter screen 9, a reinforcing rod 10 and a crankshaft 101. The crankshaft 101 is mounted on the rotating motor 1, the crankshaft 101 is connected to and mounted on the rotating shaft 2, the rotating shaft 2 is mounted in the first fixing plate 3 and the bearing 4, the first fixing plate 3 is mounted in front of the front bearing 4, the second fixing plate 5 is mounted behind the rear bearing 4, the fixing frame 6 is mounted inside the bearing 4, the connecting frame 8 is mounted in the middle between the fixing frames 6, the filter screen 9 is mounted inside between the fixing frames 6 and the connecting frame 8, the reinforcing frame 7 is mounted outside between the fixing frames 6 and the connecting frame 8, and the reinforcing rod 10 is mounted outside the reinforcing frame 7;
[0021] Specifically, a No. 1 bolt hole 301 is provided on the No. 1 fixing plate 3, a fixing cylinder 302 is installed on the outer side of the No. 1 fixing plate 3, a bearing 4 is installed on the rear side of the No. 1 fixing plate 3, a No. 2 bolt hole 401 is provided on the bearing 4, a No. 1 fixing bolt 11 is installed in the No. 1 bolt hole 301 and the No. 2 bolt hole 401, a No. 2 fixing plate 5 is installed on the rear side of the bearing 4, a No. 3 bolt hole 501 is provided on the No. 2 fixing plate 5, a No. 2 fixing bolt 12 is installed in the No. 2 bolt hole 401 and the No. 3 bolt hole 501, a connecting plate 402 is installed on the outer side of the bearing 4, the connecting plate 402 is connected to the mounting ring plate 403, a convex plate 404 is installed on the outer side of the ring plate 403, a No. 1 screw hole 405 is provided on the convex plate 404, a fixing frame 6 is installed on the rear side of the convex plate 404, a No. 2 screw hole 601 is provided on the fixing frame 6, and the No. 1 screw hole 405 and the No. 2 screw hole A nut 13 is installed in the hole 601, a No. 1 convex ring 602 is installed on the rear side of the fixing frame 6, a No. 1 fixing groove 603 is provided on the outer side of the No. 1 convex ring 602, and a No. 1 groove 604 is provided on the inner side of the No. 1 convex ring 602, a connecting frame 8 is installed in the middle position between the fixing frames 6, a No. 2 convex ring 801 is installed on the outer side of the connecting frame 8, a No. 3 fixing groove 802 is provided on the outer side of the No. 2 convex ring 801, a No. 2 groove 803 is provided on the inner side of the No. 2 convex ring 801, a filter screen 9 is installed in the No. 1 groove 604 and the No. 2 groove 803, a reinforcing frame 7 is installed on the outer side of the No. 1 convex ring 602 and the No. 2 convex ring 801, a No. 2 fixing groove 701 is provided on the reinforcing frame 7, a fixing block 14 is installed in the No. 1 fixing groove 603, the No. 2 fixing groove 701 and the No. 3 fixing groove 802, and a reinforcing plate 702 is installed between the reinforcing frames 7.
[0022] The working principle of this utility model is:
[0023] In a hydraulic structure using an ultra-deep rotary filter, the rotating motor 1 is started, and the shaft 101 rotates to drive the rotating shaft 2 to rotate. The No. 1 fixing plate 3 is installed on the front side of the front end bearing 4, and the No. 2 fixing plate 5 is installed on the rear side of the rear end bearing 4. The rotating shaft 2 is fixedly installed by the No. 1 fixing plate 3 and the No. 2 fixing plate 5, so that the filter 9 can be rotated. A reinforcement frame 7 is installed on the outside between the fixing frame 6 and the connecting frame 8, and reinforcement plates 702 are installed between the reinforcement frames 7. Through the action of the reinforcement frame 7 and the reinforcement plates 702, the filter 9 will not be misplaced or fall off during rotation. A reinforcement rod 10 is installed on the outside of the reinforcement frame 7. By installing the reinforcement rod 10, the filter can be protected.
[0024] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making any creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in this utility model shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A hydraulic structure of an ultra-deep rotary filter, characterized in that: The invention comprises a rotating motor (1), a rotating shaft (2), a No. 1 fixing plate (3), a bearing (4), a No. 2 fixing plate (5), a fixing frame (6), a reinforcing frame (7), a connecting frame (8), a filter (9), a reinforcing rod (10) and a shaft (101), wherein the shaft (101) is installed on the rotating motor (1), the shaft (101) is connected to and installed with the rotating shaft (2), the rotating shaft (2) is installed in the No. 1 fixing plate (3) and the bearing (4), the No. 1 fixing plate (3) is installed on the front side of the front bearing (4), the No. 2 fixing plate (5) is installed on the rear side of the rear bearing (4), the fixing frame (6) is installed on the inside of the bearing (4), the connecting frame (8) is installed in the middle position between the fixing frames (6), the filter (9) is installed on the inside between the fixing frames (6) and the connecting frame (8), the reinforcing frame (7) is installed on the outside between the fixing frames (6) and the connecting frame (8), and the reinforcing rod (10) is installed on the outside of the reinforcing frame (7).
2. The hydraulic structure of the ultra-deep rotary filter according to claim 1, characterized in that: The No. 1 fixing plate (3) is provided with a No. 1 bolt hole (301), a fixing cylinder (302) is installed on the outer side of the No. 1 fixing plate (3), a bearing (4) is installed on the rear side of the No. 1 fixing plate (3), a No. 2 bolt hole (401) is provided on the bearing (4), and a No. 1 fixing bolt (11) is installed in the No. 1 bolt hole (301) and the No. 2 bolt hole (401).
3. The hydraulic structure of the ultra-deep rotary filter according to claim 2, characterized in that: A No. 2 fixing plate (5) is installed on the rear side of the bearing (4), and a No. 3 bolt hole (501) is provided on the No. 2 fixing plate (5), and a No. 2 fixing bolt (12) is installed in the No. 2 bolt hole (401) and the No. 3 bolt hole (501).
4. The hydraulic structure of the ultra-deep rotary filter according to claim 3, characterized in that: A connecting plate (402) is installed on the outer side of the bearing (4), the connecting plate (402) is connected to the mounting ring plate (403), a convex plate (404) is installed on the outer side of the ring plate (403), and a No. 1 screw hole (405) is provided on the convex plate (404).
5. The hydraulic structure of the ultra-deep rotary filter according to claim 4, characterized in that: A fixing frame (6) is installed on the rear side of the protruding plate (404), and a No. 2 screw hole (601) is provided on the fixing frame (6). Nuts (13) are installed in the No. 1 screw hole (405) and the No. 2 screw hole (601).
6. The hydraulic structure of the ultra-deep rotary filter according to claim 5, characterized in that: A No. 1 convex ring (602) is installed on the rear side of the fixing frame (6), a No. 1 fixing groove (603) is provided on the outside of the No. 1 convex ring (602), and a No. 1 groove (604) is provided on the inside of the No. 1 convex ring (602). A connecting frame (8) is installed in the middle position between the fixing frames (6).
7. The hydraulic structure of the ultra-deep rotary filter according to claim 6, characterized in that: A No. 2 convex ring (801) is installed on the outside of the connecting frame (8), a No. 3 fixing groove (802) is provided on the outside of the No. 2 convex ring (801), a No. 2 groove (803) is provided on the inside of the No. 2 convex ring (801), and a filter screen (9) is installed in the No. 1 groove (604) and the No. 2 groove (803).
8. The hydraulic structure of the ultra-deep rotary filter according to claim 6, characterized in that: A reinforcing frame (7) is installed outside the No. 1 convex ring (602) and the No. 2 convex ring (801), and a No. 2 fixing groove (701) is provided on the reinforcing frame (7). A fixing block (14) is installed inside the No. 1 fixing groove (603), the No. 2 fixing groove (701) and the No. 3 fixing groove (802).
9. The hydraulic structure of the ultra-deep rotary filter according to claim 8, characterized in that: Reinforcement plates (702) are installed between the reinforcement frames (7).