Bag filter bottom discharging mechanism for carbon black production
By designing the bottom discharge mechanism of the bag filter and using the cone connector and the continuous discharge mechanism, the space waste caused by the excessive length of the bag filter cone is solved, and the effect of automatic continuous discharge and reducing construction costs is achieved.
Patent Information
- Application Number
- CN202422962000.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-12-02
AI Technical Summary
During the existing carbon black production process, the long bag filter cone leads to serious waste of space, which increases the construction cost of the production line.
A bottom discharge mechanism of the bag filter for carbon black production is designed, including a cone connection, a continuous discharge mechanism and a drive control structure. The screw-pushing member realizes automatic continuous discharge, shortens the cone length of the bag filter and reduces the building height.
It realizes automatic continuous discharging, saves space and construction costs, and improves the compactness of the production line layout.
Smart Images

Figure CN223299716U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon black production, in particular to a bottom discharging mechanism of a bag filter for carbon black production. Background Art
[0002] Bag filters are crucial equipment in the carbon black production process. After the crude oil reacts in the reactor, the process gas containing carbon black is cooled to 250°C and enters the main bag filter. It then falls into the bag filter hopper. The carbon black collected by the main bag filter enters the air conveying system through its airtight valve. The bag filter exhaust is then transported to the off-site area for use by an exhaust gas booster fan. Once in the air conveying system, the carbon black is transported by air, passed through a micro-particle crusher to pulverize impurities, and then sent to the collection bag filter via an air blower. The carbon black is collected in a powdered carbon black storage tank, and the exhaust gas from the collection bag filter is sent to the off-site area for use in power generation equipment. However, due to the extremely small repose angle of carbon black, the typical bag filter cone is relatively long, requiring a large amount of building space. This, in turn, affects the compactness of the overall production line layout and results in significant space waste. In light of this, in-depth research into these issues led to the present case. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a bottom discharge mechanism of a bag filter for carbon black production, which solves the problems raised in the background art.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a bottom discharge mechanism of a bag filter for carbon black production, comprising a bag filter cone, a cone pipe provided at the lower end of the bag filter cone, a carbon black outlet flange fixed at the lower end of the cone pipe, and a continuous discharge mechanism assembled and connected to the lower part of the carbon black outlet flange;
[0005] The continuous discharging mechanism includes a shell, a spiral pushing component, a fixed shaft and a drive control structure. The shell is a cylindrical tube structure and is assembled and connected to the lower end of the carbon black outlet flange. The lower end face of the shell is provided with a carbon black discharge port. The spiral pushing component is arranged in the shell. The fixed shaft is rotatably inserted on both side walls of the shell and is connected to the spiral pushing component. The exposed end of the fixed shaft is rotatably matched with the support. The drive control structure is arranged on one side of the shell and one end is connected to the fixed shaft.
[0006] The above-mentioned drive control structure includes a reducer arranged on the machine base, the input end of the reducer is connected to the driving end of the drive motor, a driving sprocket is installed on the output end of the reducer, and a driven sprocket is installed on one end of the fixed shaft. The driven sprocket and the driving sprocket are connected by a chain.
[0007] The above-mentioned spiral pushing component includes a support shaft, both ends of which are respectively connected to a fixed shaft, and spiral auger is symmetrically arranged on the support shaft, and the pushing direction of the spiral auger points to the side of the carbon black discharge port.
[0008] A sealing member is provided at the connection position between the fixed shaft and the housing.
[0009] The sealing member comprises a packing cover which is buckled on the outside of the fixed shaft and connected to the end face of the housing. A packing ring is filled in the packing cover, and one end of the packing ring is fixed by a pressure cover.
[0010] An end cover is provided on the top of the shell, and the end cover is assembled and fixed to the carbon black outlet flange through a bolt connection.
[0011] The utility model provides a bottom discharge mechanism for a bag filter for carbon black production. The mechanism has the following beneficial effects: a cone pipe is provided at the lower portion of the bag filter cone, the cone pipe is connected to the housing of the continuous discharge mechanism via a carbon black outlet flange, a spiral pusher is provided within the housing, and the rotation of the spiral pusher can be controlled by an external drive control structure, thereby achieving automated continuous discharge of carbon black particles. The mechanism has a simple structure and a high degree of automation. Furthermore, by adding a continuous mechanism to the bag filter outlet, the length of the bag filter cone can be shortened, reducing building height, and saving space and construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main structure of the bottom discharge mechanism of a bag filter for carbon black production described in the present invention.
[0013] Figure 2 This is a side structural schematic diagram of the bottom discharge mechanism of a bag filter for carbon black production described in the utility model.
[0014] Figure 3 This is a schematic diagram of the main cross-sectional structure of the housing position of the present invention.
[0015] Figure 4 For this utility model Figure 1 Schematic diagram of the local enlarged structure.
[0016] In the figure: 1. Bag filter cone; 2. Cone pipe; 3. Carbon black outlet flange; 4. Housing; 5. Fixed shaft; 6. Reducer; 7. Driving sprocket; 8. Driven sprocket; 9. Chain; 10. Support shaft; 11. Auger; 12. Stuffing cover; 13. Pressure cover; 14. End cover. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] Example: In conjunction with the specification Figure 1-4 It can be seen that in order to solve the problem in the prior art that the angle of repose of carbon black is particularly small, the usual bag filter cone 1 is relatively long, the space waste is relatively serious, and the workshop construction cost is high, the present application specifically designs a bottom discharge mechanism of a bag filter for carbon black production, including a bag filter cone 1, a cone pipe 2 is provided at the lower end of the bag filter cone 1, a carbon black outlet flange 3 is fixed at the lower end of the cone pipe 2, and a continuous discharge mechanism is assembled and connected to the lower part of the carbon black outlet flange 3; the above-mentioned continuous discharge mechanism includes a shell 4, a spiral pushing member, a fixed shaft 5 and a drive control structure. The shell 4 is a cylindrical structure and is assembled and connected to the lower end of the carbon black outlet flange 3. The lower end surface of the shell 4 is provided with a carbon black discharge port. The spiral pushing member is arranged in the shell 4. The fixed shaft 5 is rotatably inserted into the two side walls of the shell 4 and is connected to the spiral pushing member. The exposed end of the fixed shaft 5 is rotatably matched with the support. The drive control structure is arranged on one side of the shell 4 and one end is connected to the fixed shaft 5. The above-mentioned spiral pushing member includes a support shaft 10. The two ends of the support shaft 10 are respectively connected to the fixed shaft 5. The support shaft 10 is symmetrically provided with a spiral auger 11. The spiral auger The pushing direction of dragon 11 points to the side of the carbon black discharge port. A cone pipe 2 is set at the lower part of the bag filter cone 1. The cone pipe 2 is assembled and connected to the shell 4 of the continuous discharge mechanism through the carbon black outlet flange 3. A spiral pushing component is set in the shell 4, and the rotation of the spiral pushing component can be controlled by an external drive control structure, wherein the drive control structure includes a reducer 6 set on the machine base, the input end of the reducer 6 is connected to the drive end of the drive motor, and a driving sprocket 7 is installed on the output end of the reducer 6. A driven sprocket is installed on one end of the fixed shaft 5. 8. The driven sprocket 8 and the driving sprocket 7 are connected by a chain 9; the driving motor and the reducer 6 are used to control the rotation of the driving sprocket 7, thereby driving the driven sprocket 8 and the fixed shaft 5 to rotate synchronously through the chain 9. During the rotation of the fixed shaft 5, the support shaft 10 and the spiral auger 11 are driven to rotate, thereby realizing the automatic continuous discharging operation of the carbon black particles. The structure is simple and the degree of automation is high. In addition, by adding a continuous mechanism at the bag filter outlet, the length of the bag filter cone 1 can be shortened, the building height can be reduced, and space and construction costs can be saved.
[0019] During the specific implementation process, a seal is provided at the connection position between the fixed shaft 5 and the shell 4, wherein the seal includes a stuffing cover 12, which is buckled on the outside of the fixed shaft 5 and assembled with the end face of the shell 4. A stuffing ring is filled in the stuffing cover 12, and one end of the stuffing ring is fixed by a pressure cover 13, which can effectively improve the sealing performance of the connection position between the fixed shaft 5 and the shell 4.
[0020] During the specific implementation process, an end cover 14 is provided on the top of the shell 4, and the end cover 14 is assembled and fixed to the carbon black outlet flange 3 through bolt connectors to improve the convenience of installation.
[0021] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bag filter bottom discharge mechanism for carbon black production, comprising a bag filter cone, characterized in that: The lower end of the bag filter cone is provided with a cone pipe, the lower end of the cone pipe is fixed with a carbon black outlet flange, and the lower part of the carbon black outlet flange is assembled and connected with a continuous discharge mechanism; The continuous discharging mechanism includes a shell, a spiral pushing component, a fixed shaft and a drive control structure. The shell is a cylindrical tube structure and is assembled and connected to the lower end of the carbon black outlet flange. The lower end face of the shell is provided with a carbon black discharge port. The spiral pushing component is arranged in the shell. The fixed shaft is rotatably inserted on both side walls of the shell and is connected to the spiral pushing component. The exposed end of the fixed shaft is rotatably matched with the support. The drive control structure is arranged on one side of the shell and one end is connected to the fixed shaft.
2. The bottom discharge mechanism of a bag filter for carbon black production according to claim 1, characterized in that: The drive control structure includes a reducer arranged on the machine base, the input end of the reducer is connected to the driving end of the drive motor, a driving sprocket is installed on the output end of the reducer, a driven sprocket is installed on one end of the fixed shaft, and the driven sprocket and the driving sprocket are connected by a chain.
3. The bottom discharge mechanism of a bag filter for carbon black production according to claim 1, characterized in that: The spiral pushing component includes a support shaft, both ends of which are connected to a fixed shaft respectively, and spiral augers are symmetrically arranged on the support shaft, and the pushing direction of the spiral augers points to the side of the carbon black discharge port.
4. The bottom discharge mechanism of a bag filter for carbon black production according to claim 1, characterized in that: A sealing member is provided at the connection position between the fixed shaft and the housing.
5. The bottom discharge mechanism of a bag filter for carbon black production according to claim 4, characterized in that: The sealing member comprises a packing cover, which is buckled on the outside of the fixed shaft and assembled with the end face of the shell. A packing ring is filled in the packing cover, and one end of the packing ring is fixed by a pressure cover.
6. The bottom discharge mechanism of a bag filter for carbon black production according to claim 1, characterized in that: An end cover is provided on the top of the shell, and the end cover is assembled and fixed to the carbon black outlet flange through a bolt connection.