Batching machine with protective structure

By setting a feeding protection structure and an automatic control system in the feeding hopper of the batching machine, the problems of low feeding efficiency and leakage of the existing batching machine are solved, automatic control and balanced feeding are achieved, and the operating efficiency and reliability of the batching machine are improved.

CN223299844UActive Publication Date: 2025-09-05SHANDONG ZHONGXING ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202421642333.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-09-05
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

Existing batching machines have problems with low efficiency and easy leakage or supply shortage during the loading process, especially the low efficiency of manual loading and the uneven loading problem caused by the continuous operation of the conveyor belt.

Method used

A batching machine with a protective structure is designed. The feeding protection structure in the feed hopper includes a cross bar, an electric push rod, an annular pad and an umbrella-shaped cylinder. Combined with a tuning fork level meter and a servo motor, the raw materials are automatically fed and stirred through the rotating shaft and stirring plate.

Benefits of technology

It realizes the automatic control of feeding of raw materials, avoids the low efficiency of manual feeding and the leakage problem caused by the conveyor belt, ensures the balance between feeding speed and extrusion speed, and improves the operating efficiency and reliability of the batching machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The batching machine with the protection structure comprises a batching machine body, a sealing cover is assembled at the top end of the batching machine body, and feeding pipes are assembled on the two sides of the upper end of the sealing cover; a feeding hopper is assembled at the top end of the feeding pipe, a feeding protection structure is installed in the feeding hopper, and the feeding protection structure comprises a cross rod, an electric push rod, an annular base plate and an umbrella-shaped barrel; the transverse rod is installed in the feeding hopper, the electric push rod is installed on the transverse rod, the annular base plate is installed in the feeding hopper, and the umbrella-shaped barrel is installed at the output end of the electric push rod. A through hole is formed in the side wall of the feeding hopper, and a tuning fork level meter is installed in the through hole. According to the batching machine with the protection structure, the output end of the electric push rod drives the umbrella-shaped barrel to move upwards to leave the annular base plate, raw materials are discharged and submerge the tuning fork level meter, the raw materials enter the batching machine through the feeding opening to be stirred, automatic feeding is achieved, and the defects caused by manual feeding or conveying belt feeding are avoided.
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Description

Technical Field

[0001] This patent relates to the field of batching machines, specifically a batching machine with a protective structure. Background Art

[0002] Batching, the process of mixing certain raw materials in a certain proportion during the production process. Batching equipment is classified into weighing batching and volumetric batching according to its working mode. Batching machines, also known as aggregate batching machines, are used in concrete or asphalt mixing plants to store and measure various sand and gravel aggregates and deliver them to the mixer according to a pre-set formula to mix with cement, fly ash, mineral powder, additives, water, etc. to form concrete;

[0003] However, the batching machine in the existing technology still has some shortcomings. For example, it does not have feeding protection. When loading, the material is often loaded manually or by a conveyor belt. However, manual loading is inefficient, so a conveyor belt is used to realize automatic loading. However, the traditional conveyor belt will continue to work after it is started, so it will continue to load the material. As a result, the batching and loading will face the problem of material leakage if the loading speed is greater than the extrusion speed, and vice versa, there will be a shortage of supply. Therefore, the existing technology needs to be improved. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this patent is to provide a batching machine with a protective structure.

[0005] The technical solution adopted by this patent to solve its technical problem is: a batching machine with a protective structure, comprising a batching machine body, a sealing cover is installed on the top of the batching machine body, and feeding pipes are installed on both sides of the upper end of the sealing cover;

[0006] The top of the feed pipe is equipped with a feed hopper, and a feeding protection structure is installed in the feed hopper. The feeding protection structure includes a cross bar, an electric push rod, an annular pad and an umbrella-shaped cylinder;

[0007] The cross bar is installed in the feed hopper, the electric push rod is installed on the cross bar, the annular pad is installed in the feed hopper, and the umbrella-shaped tube is installed on the output end of the electric push rod;

[0008] A through hole is provided on the side wall of the feed hopper, and a tuning fork level meter is installed in the through hole.

[0009] Furthermore, a rotating shaft is assembled inside the main body of the batching machine, a coupling is assembled at the top end of the rotating shaft, a servo motor is assembled at the top middle section of the sealing cover, and the rotating shaft is connected to the driving end of the servo motor through the coupling.

[0010] Furthermore, the outer wall of the rotating shaft is evenly sleeved with fixed sleeves from top to bottom, and stirring plates are installed at both ends of the outer wall of each fixed sleeve.

[0011] Furthermore, each end of the stirring plate is equipped with a breaking spring.

[0012] Furthermore, a screw is installed on the output end of the electric push rod, a thread groove is opened in the umbrella-shaped tube, and the screw is sleeved in the thread groove.

[0013] Furthermore, a carrying ring is sleeved on the outside of the batching machine body, and support rods are installed around the side walls of the carrying ring. A discharge pipe is installed at the bottom end of the batching machine body, and a valve is installed on the discharge pipe.

[0014] The beneficial effects of this patent are:

[0015] A batching machine with a protective structure has a simple structure and is easy to operate. By arranging two loading hoppers at the upper end of the batching machine, different types of raw materials can be added to the batching machine for batching. When the raw materials are put into the feed hopper, the output end of the electric push rod drives the umbrella-shaped cylinder to move upward and leave the annular pad, and the raw materials are discharged. If they do not pass the tuning fork level meter, the raw materials enter the batching machine through the feed port for stirring. When the liquid level of the discharged raw materials is lower than the tuning fork level meter, the output end of the electric push rod drives the umbrella-shaped cylinder to move upward automatically, thereby realizing automatic loading and avoiding the disadvantages of manual or conveyor belt loading. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of this patent.

[0017] Figure 2 It is a cross-sectional view of the feed hopper of this patent.

[0018] Figure 3 It is a schematic diagram of the rotating shaft of this patent.

[0019] Figure 4 This is a structural diagram of Part A of this patent.

[0020] Explanation of the accompanying reference numerals: 1 batching machine body, 2 carrying ring, 3 feed hopper, 4 feeding protection structure, 401 cross bar, 402 electric push rod, 403 annular pad, 404 umbrella-shaped cylinder, 5 feed pipe, 6 through hole, 7 tuning fork leveler, 8 screw, 9 thread groove, 10 servo motor, 11 coupling, 12 rotating shaft, 13 fixing sleeve, 14 breaking spring, 15 stirring plate. DETAILED DESCRIPTION

[0021] The present invention is further described below with reference to specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this patent, those skilled in the art may make various changes or modifications to the present invention, and that these equivalent forms also fall within the scope defined by the appended claims.

[0022] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 This is a schematic diagram of the structure of this patent, a batching machine with a protective structure, including a batching machine body 1, the top of the batching machine body 1 is equipped with a sealing cover, and both sides of the upper end of the sealing cover are equipped with a feed pipe 5, the feed pipe 5 and the feed hopper 3 are an integrated structure, installed on the sealing cover, and different raw materials can be added to the batching machine body 1 through the feed hopper 3 at different positions;

[0023] The top of the feeding pipe 5 is equipped with a feeding hopper 3, and a feeding protection structure 4 is installed in the feeding hopper 3. The feeding protection structure 4 includes a cross bar 401, an electric push rod 402, an annular pad 403 and an umbrella-shaped tube 404;

[0024] The crossbar 401 is installed in the feed hopper 3, the electric push rod 402 is installed on the crossbar 401, the annular pad 403 is installed in the feed hopper 3, and the umbrella-shaped tube 404 is installed on the output end of the electric push rod 402;

[0025] A through hole 6 is provided on the side wall of the feed hopper 3, and a tuning fork level meter 7 is installed in the through hole 6;

[0026] In this technical solution, the batching machine body 1, the electric push rod 402 and the tuning fork level meter 7 are all powered on for operation. The model of the tuning fork level meter 7 is UKL5745. The tuning fork level meter 7 is connected to an external controller. If the liquid level below the feed hopper 3 is insufficient, the tuning fork level meter 7 will transmit a signal to the external controller, and the controller will control the operation of the electric push rod 402 through the control module.

[0027] The interior of the batching machine body 1 is equipped with a rotating shaft 12, the top of the rotating shaft 12 is equipped with a coupling 11, the top middle section of the sealing cover is equipped with a servo motor 10, the rotating shaft 12 is connected to the driving end of the servo motor 10 through the coupling 11, and the rotating shaft 12 is driven by the servo motor 10 to rotate in the batching machine body 1.

[0028] The outer wall of the rotating shaft 12 is evenly sleeved with fixed sleeves 13 from top to bottom. Both ends of the outer wall of each fixed sleeve 13 are installed with stirring plates 15. The rotating shaft 12 drives the stirring plates 15 to stir the raw materials in the batching machine body 1.

[0029] The end of each stirring plate 15 is equipped with a breaking spring 14, which is a common torsion spring and can break up the solidified raw materials.

[0030] A screw 8 is installed on the output end of the electric push rod 402 , and a thread groove 9 is opened in the umbrella-shaped tube 404 , and the screw 8 is sleeved in the thread groove 9 .

[0031] The outside of the batching machine body 1 is covered with a carrying ring 2, and the side walls of the carrying ring 2 are all equipped with support rods. The bottom end of the batching machine body 1 is equipped with a discharge pipe 16, and the discharge pipe 16 is equipped with a valve. The batching machine body 1 is supported by the support rod and the carrying ring 2, and the batched raw materials are discharged through the discharge pipe 16.

[0032] Working process and principle: When in use, first, different raw materials are added to the feed hopper 3 at different positions. At this time, the output end of the electric push rod 402 drives the umbrella-shaped cylinder 404 to move upward and leave the annular pad 403, and the raw material 5 is discharged and does not pass the tuning fork level meter 7. The raw material 5 enters the extruder 1 through the feed port 2 for processing. When the liquid level of the discharged raw material 5 is lower than the tuning fork level meter 7, the output end of the electric push rod 402 drives the umbrella-shaped cylinder 404 to move upward automatically to realize automatic loading. If the umbrella-shaped cylinder 404 has pressure loss, it can be rotated in the opposite direction, and the thread groove 9 will leave the screw 8 for easy replacement.

[0033] It will be apparent to those skilled in the art that this patent is not limited to the details of the exemplary embodiments described above, and that this patent can be implemented in other specific forms without departing from the spirit or essential characteristics of this patent. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of this patent is defined by the appended claims rather than the foregoing description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be encompassed within this patent. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0034] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A batching machine with a protective structure, comprising a batching machine body (1), characterized in that: The top of the batching machine body (1) is equipped with a sealing cover, and both sides of the upper end of the sealing cover are equipped with feeding pipes (5); The top end of the feed pipe (5) is equipped with a feed hopper (3), and a feeding protection structure (4) is installed in the feed hopper (3). The feeding protection structure (4) includes a cross bar (401), an electric push rod (402), an annular pad (403) and an umbrella-shaped cylinder (404); The crossbar (401) is installed in the feed hopper (3), the electric push rod (402) is installed on the crossbar (401), the annular pad (403) is installed in the feed hopper (3), and the umbrella-shaped cylinder (404) is installed on the output end of the electric push rod (402); A through hole (6) is provided on the side wall of the feed hopper (3), and a tuning fork level meter (7) is installed in the through hole (6); A rotating shaft (12) is installed inside the batching machine body (1), a coupling (11) is installed at the top end of the rotating shaft (12), a servo motor (10) is installed at the top middle section of the sealing cover, and the rotating shaft (12) is connected to the driving end of the servo motor (10) through the coupling (11); The outer wall of the rotating shaft (12) is evenly sleeved with a fixing sleeve (13) from top to bottom, and a stirring plate (15) is installed at both ends of the outer wall of each fixing sleeve (13).

2. The batching machine with a protective structure according to claim 1, characterized in that: Each end of the stirring plate (15) is equipped with a breaking spring (14).

3. The batching machine with a protective structure according to claim 1, characterized in that: A screw (8) is installed on the output end of the electric push rod (402), a thread groove (9) is provided in the umbrella-shaped tube (404), and the screw (8) is sleeved in the thread groove (9).

4. The batching machine with a protective structure according to claim 1, characterized in that: The outside of the batching machine body (1) is covered with a carrying ring (2), and the side walls of the carrying ring (2) are all equipped with support rods. The bottom end of the batching machine body (1) is equipped with a discharge pipe (16), and the discharge pipe (16) is equipped with a valve.