Logistics transfer device for vacuum cup production process quality inspection

By introducing laser sensors and electric push rod separation mechanisms into the logistics transfer device, automatic quality inspection of the thermos cup is achieved, which solves the shortcomings of artificial quality inspection in the prior art and improves production efficiency and equipment safety.

CN223300454UActive Publication Date: 2025-09-05ZHEJIANG HASA SCIENCE & TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422190928.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-07
Publication Date
2025-09-05
Estimated Expiration
2034-09-07

AI Technical Summary

Technical Problem

The existing production logistics delivery devices fail to effectively integrate the quality inspection process in the production of thermos cups, resulting in an increase in manual intervention and may cause defective products to flow into subsequent processes, affecting production progress and equipment safety.

Method used

The laser sensor is used for quality inspection, combined with the electric push rod and baffle of the separation mechanism, the unqualified products are automatically separated, and the conveying components are automatically quality inspection and separation, reducing manual intervention.

Benefits of technology

Automatic quality inspection of thermos cups is realized, manual intervention is reduced, production efficiency is improved, production equipment is protected, and bad products are avoided in subsequent processes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223300454U_ABST
    Figure CN223300454U_ABST
Patent Text Reader

Abstract

The utility model relates to a logistics transfer device for vacuum cup production process quality inspection, which is characterized by comprising a support frame and a conveying component, the conveying component is arranged on the support frame and consists of a controller and a conveying belt, the logistics transfer device further comprises a mounting frame, a laser sensor, a separating mechanism and the like, and the mounting frame is connected onto the support frame. A laser sensor is mounted on the mounting frame, the laser sensor is in signal connection with a controller of the conveying assembly, and a separating mechanism is arranged on the supporting frame and used for separating products which do not pass quality inspection; the device has the advantages that the height of the vacuum cup is measured through the laser sensor, so that the vacuum cup is subjected to quality inspection, the process between workers is replaced, and defective products are cleaned through the electric push rod of the separation mechanism, so that the defective products are prevented from entering subsequent machining procedures, production equipment is protected, and the purpose of safe production is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of production and transportation of thermos cups, in particular to a logistics delivery device for quality inspection of the production process of thermos cups. Background Art

[0002] In modern industrial production, logistics transfer devices on production lines play a crucial role. They not only bridge the gap between various production processes but also serve as a key factor in ensuring production efficiency and product quality. Through carefully designed mechanical structures and control systems, these devices enable the automated and continuous transfer of raw materials, semi-finished products, and finished products along the production line. From the receipt of raw materials to the shipment of finished products, the material flow between each process relies on efficient and precise logistics transfer devices, effectively shortening production cycles and improving the overall operational efficiency of the production line.

[0003] Production logistics transfer devices currently on the market generally utilize electric or pneumatic drives, combined with intelligent control systems, to achieve precise positioning and rapid material transfer. These devices are designed to optimize production processes, significantly reducing the time and labor costs associated with material handling by minimizing manual intervention. Specifically, these devices typically incorporate components such as sensors, guides, and conveyor belts, enabling real-time monitoring of material position, adjusting transfer speeds, and ensuring smooth and orderly material flow from one process to the next.

[0004] Although existing production logistics transfer devices have achieved remarkable results in improving production efficiency and reducing costs, they still expose certain limitations in applications in precision manufacturing industries such as thermos cups. Specifically, the logistics transfer devices on most production lines currently focus mainly on the physical transfer of materials, while ignoring the effective integration of the key link of product quality inspection. The logistics transfer devices on many current production lines only serve as simple "porters" to transfer workpieces from one process to the next, while quality inspection work still relies on manual labor at specific stations. This model, in the long run, not only increases labor costs, but human factors may also lead to negligence and omissions in the quality inspection process, giving defective products the opportunity to flow into subsequent processes. What's more serious is that further processing of defective products may damage expensive production equipment and affect the overall production progress. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a safe logistics transfer device for quality inspection of the production process of thermos cups.

[0006] The technical solution adopted by the utility model to solve the above-mentioned technical problems is: a logistics transfer device for quality inspection of the production process of thermos cups, including a support frame and a conveying assembly, the support frame is provided with a conveying assembly, the conveying assembly is composed of a controller and a conveyor belt, and also includes a mounting frame, a laser sensor and a separation mechanism, the mounting frame is connected to the support frame, the mounting frame is provided with a laser sensor, the laser sensor is connected to the controller signal of the conveying assembly, and the support frame is provided with a separation mechanism for separating products that fail the quality inspection.

[0007] A further preferred solution of the present utility model is: the separation mechanism includes an electric push rod, a push plate, a rotating shaft, a torsion spring and a baffle, the electric push rod is installed on the side of the support frame, the telescopic rod of the electric push rod passes through the side plate of the support frame, and the end of the telescopic rod is connected to the push plate, the side plate of the support frame is connected to the rotating shaft, one end of the baffle is hinged on the rotating shaft, the baffle is located at the opening on the side of the support frame, a torsion spring is sleeved on the rotating shaft, one end of the torsion spring is connected to the rotating shaft, and the other end is connected to the baffle.

[0008] A further preferred solution of the utility model is: it also includes a movable seat, an adjustment seat and a rectifier plate, sliding grooves are opened on both sides of the support frame, the movable seat is slidably connected to the sliding groove of the support frame, the adjustment seat is slidably connected to the movable seat, and the adjustment seat is connected to the rectifier plate, and the front ends of the left and right rectifier plates are bent to the left and right sides respectively.

[0009] A further preferred solution of the present invention is that it also includes a blocking plate, which is connected to the rear part of the upper end of the support frame.

[0010] A further preferred solution of the present invention is that it also includes a contact sensor, the front side of the blocking plate is connected to the contact sensor, and the contact sensor is connected to the controller signal of the conveying component.

[0011] A further preferred solution of the present invention is that it also includes a collecting rack, which is installed on the side of the supporting frame and is symmetrical with the electric push rod.

[0012] A further preferred solution of the present invention is: it also includes a warning light, the rear end of the support frame is equipped with a warning light, and the warning light is electrically connected to the controller of the conveying component.

[0013] A further preferred solution of the present invention is that it also includes an anti-collision pad, and the inner side of the rectifier plate is connected to the anti-collision pad.

[0014] Compared with the existing technology, the advantages of the present invention are: the height of the thermos cup is measured by a laser sensor, thereby performing quality inspection on the thermos cup, replacing the process between staff, and defective products are cleaned up by the electric push rod of the separation mechanism, thereby preventing defective products from entering subsequent processing steps, protecting production equipment, and achieving the purpose of safe production. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be described in further detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and should not be construed as limiting the scope of the present invention. Furthermore, unless otherwise specified, the drawings are merely schematic representations of the composition or structure of the depicted objects and may contain exaggerated representations. Furthermore, the drawings are not necessarily drawn to scale.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of the movable seat, the adjustment seat and the rectifier plate of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation structure of the electric push rod, push plate and baffle of the utility model;

[0019] Figure 4 This is a schematic diagram of the specific structure of the collection rack, blocking plate and contact sensor of the utility model.

[0020] In the figure: 1. Support frame, 2. Conveying assembly, 3. Mounting frame, 4. Laser sensor, 5. Sliding groove, 6. Moving seat, 7. Adjusting seat, 8. Rectifier plate, 9. Electric push rod, 10. Push plate, 11. Rotating shaft, 12. Torsion spring, 13. Baffle, 14. Collection rack, 15. Blocking plate, 16. Contact sensor, 17. Warning light, 18. Anti-collision pad. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0022] It should be noted that like reference numerals denote like items in the following drawings, and thus, once an item is defined in one drawing, it may not be further defined or explained in subsequent drawings.

[0023] This embodiment mainly describes the structure of the logistics transfer device, which is as follows:

[0024] A logistics transfer device for quality inspection of the production process of thermos cups, such as Figure 1-Figure 4As shown, it includes a support frame 1 and a conveying component 2. The conveying component 2 is arranged on the support frame 1. The conveying component 2 is composed of a controller and a conveyor belt. It also includes a mounting frame 3, a laser sensor 4 and a separation mechanism. Two mounting frames 3 are connected to the support frame 1, one is located at the front end of the support frame 1, and the other is located in front of the separation mechanism. The laser sensor 4 is installed on the mounting frame 3. The laser sensor 4 is connected to the controller signal of the conveying component 2. The support frame 1 is provided with a separation mechanism for separating products that fail the quality inspection.

[0025] like Figure 1 and Figure 3 As shown, the separation mechanism includes an electric push rod 9, a push plate 10, a rotating shaft 11, a torsion spring 12 and a baffle 13. The electric push rod 9 is installed on the side of the support frame 1. The telescopic rod of the electric push rod 9 passes through the side plate of the support frame 1, and the end of the telescopic rod is connected to the push plate 10. The push plate 10 is located above the conveying component 2. The electric push rod 9 is provided with a multi-stage push rod. When the push rod is fully unfolded, the length is greater than the width of the conveying component 2. The side plate of the support frame 1 is connected to the rotating shaft 11, and one end of the baffle 13 is hinged on the rotating shaft 11. The baffle 13 is located at the opening on the side of the support frame 1. A torsion spring 12 is sleeved on the rotating shaft 11, and one end of the torsion spring 12 is connected to the rotating shaft 11, and the other end is connected to the baffle 13.

[0026] After the conveying device is turned on, the thermos cup is transported backward through the conveying component 2. The laser sensor 4 on the front mounting frame 3 measures the height of the thermos cup. The height of the thermos cup that passes the quality inspection should be lower than the threshold. If the laser sensor 4 finds a thermos cup higher than the threshold during the detection process, it sends a defective product signal to the controller of the conveying component 2. The controller turns on the laser sensor 4 at the rear end and turns on the electric push rod 9. When the laser sensor 4 at the rear end detects that the defective product has moved to the side of the push plate 10, the electric push rod 9 pushes out the push plate 10, The defective products are pushed out of the conveying assembly 2. When the defective products pass through the baffle 13, the baffle 13 rotates on the rotating shaft 11, and the baffle 13 drives the torsion spring 12 to twist. When the defective products fall, the electric push rod 9 pulls the baffle 13 to reset. Under the action of the torsion spring 12, the baffle 13 is reset, thereby preventing the thermos cup from falling from the opening of the support frame 1. There is a transmission interval between the thermos cups, which is enough for the electric push rod 9 to complete the above action, so that the defective products can be selected, and the work between them can be completed during the transmission process to ensure the normal progress of subsequent processing steps.

[0027] like Figure 1 and Figure 2As shown, it also includes a moving seat 6, an adjusting seat 7 and a rectifier plate 8. Sliding grooves 5 are opened on both sides of the support frame 1. The moving seat 6 is slidably connected to the sliding groove 5 of the support frame 1. The adjusting seat 7 is slidably connected to the moving seat 6. The rectifier plate 8 is connected to the adjusting seat 7. The front ends of the left and right rectifier plates 8 are bent to the left and right sides respectively. The adjusting seat 7 consists of a double-hole locking block and a horizontal slide rod, and the two through holes are perpendicular to each other. A vertical slide rod is provided on the moving seat 6. The double-hole locking block and the vertical slide rod control the height of the adjusting seat 7, and the double-hole locking block and the horizontal slide rod control the horizontal position of the rectifier plate 8.

[0028] When transporting the thermos cup, the conveying component 2 adjusts the distance between the two rectifier plates 8 according to the diameter of the thermos cup. First, the movable seat 6 is slid forward and backward to adjust the position of the movable seat 6 on the support frame 1. Then, the adjustment seat 7 is moved up and down according to the height of the thermos cup and locked with the movable seat 6. The rectifier plate 8 can be adjusted according to the center of gravity of the thermos cup to ensure that the thermos cup will not fall over when guided by the rectifier plate 8. Then, the left and right positions of the rectifier plate 8 are adjusted through the adjustment seat 7 to limit the passing width of the thermos cup.

[0029] like Figure 1 and Figure 4 As shown, it also includes a blocking plate 15, which is connected to the rear part of the upper end of the support frame 1.

[0030] The next step set at the rear end of the conveying component 2 requires grabbing the thermos cup. A blocking plate 15 is placed at the rear end of the support frame 1 to block the thermos cup. It can limit the position of the thermos bottle during the grabbing process and facilitate grabbing.

[0031] like Figure 1 and Figure 4 As shown, a contact sensor 16 is also included. The front side of the blocking plate 15 is connected to the contact sensor 16 , and the contact sensor 16 is connected to the controller signal of the conveying component 2 .

[0032] When the thermos cup is blocked by the blocking plate 15, the thermos cup contacts the contact sensor 16. When multiple thermos cups are blocked by the blocking plate 15 and the next process has not yet grabbed the thermos cup, multiple thermos cups will contact the contact sensor 16. When there are three contact points, the contact sensor 16 sends a termination signal to the controller of the conveying component 2 to stop the conveying of the thermos cup by the conveying component 2. In addition, the controller of the conveying component 2 will emit a prompt sound to alert the staff to possible conveying failures. After solving the problem, the conveying component 2 will be reopened.

[0033] like Figure 1 and Figure 4 As shown, a collecting rack 14 is also included. The collecting rack 14 is installed on the side of the supporting frame 1 and is symmetrical to the electric push rod 9.

[0034] Before defective products fall into the collection frame, they are guided by the collection rack 14 so that they will not fall vertically. If the thermos cup falls vertically, it may come into contact with the edge of the collection frame and fall outside the collection frame, and staff will need to collect it. The thermos cup passing through the collection rack 14 can fall accurately into the collection frame.

[0035] like Figure 1 and Figure 4 As shown, a warning light 17 is also included. The rear end of the support frame 1 is equipped with the warning light 17 , and the warning light 17 is electrically connected to the controller of the conveying component 2 .

[0036] After the thermos cups are piled up at the blocking plate 15, the controller of the conveying component 2 makes a sound, but some production workshops may be noisy, so the controller turns on the warning light 17. In order to ensure that the staff's attention can be attracted in time even in a noisy environment, the warning light 17 not only lights up, but also flashes, so that the staff can discover and deal with it in time, optimizing the process of staff obtaining information.

[0037] like Figure 1 and Figure 2 As shown, an anti-collision pad 18 is also included, and the inner side of the rectifying plate 8 is connected with the anti-collision pad 18.

[0038] When guiding the thermos cup, the rectifier plate 8 contacts the thermos cup through the anti-collision pad 18. This design can effectively protect the surface of the thermos cup from scratches or impacts, and protect the appearance of the thermos cup.

[0039] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.

[0040] The above is a detailed introduction to the logistics transfer device for quality inspection of the production process of thermos cups provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is only intended to help understand the present invention and its core concept. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, various improvements and modifications can be made to the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A logistics transfer device for quality inspection of a thermos cup production process, comprising a support frame (1) and a conveying assembly (2), wherein the support frame (1) is provided with the conveying assembly (2), and the conveying assembly (2) is composed of a controller and a conveyor belt, and is characterized in that: The device further comprises a mounting frame (3), a laser sensor (4) and a separation mechanism, wherein the mounting frame (3) is connected to the support frame (1), the laser sensor (4) is mounted on the mounting frame (3), the laser sensor (4) is connected to the controller signal of the conveying component (2), and the support frame (1) is provided with a separation mechanism for separating products that fail quality inspection; The separation mechanism comprises an electric push rod (9), a push plate (10), a rotating shaft (11), a torsion spring (12) and a baffle (13), wherein the electric push rod (9) is mounted on the side of the support frame (1), a telescopic rod of the electric push rod (9) passes through the side plate of the support frame (1), and the end of the telescopic rod is connected to the push plate (10), the side plate of the support frame (1) is connected to the rotating shaft (11), one end of the baffle (13) is hinged to the rotating shaft (11), the baffle (13) is located at an opening on the side of the support frame (1), a torsion spring (12) is sleeved on the rotating shaft (11), one end of the torsion spring (12) is connected to the rotating shaft (11), and the other end is connected to the baffle (13).

2. A logistics transfer device for quality inspection of a thermos cup production process according to claim 1, characterized in that: The supporting frame (1) further comprises a movable seat (6), an adjusting seat (7) and a rectifier plate (8). Sliding grooves (5) are provided on both sides of the supporting frame (1). The movable seat (6) is slidably connected to the sliding grooves (5) of the supporting frame (1). The adjusting seat (7) is slidably connected to the movable seat (6). The rectifier plate (8) is connected to the adjusting seat (7). The front ends of the left and right rectifier plates (8) are bent toward the left and right sides respectively.

3. The logistics transfer device for quality inspection of the production process of a thermos cup according to claim 2, characterized in that: It also includes a blocking plate (15), which is connected to the rear portion of the upper end of the support frame (1).

4. A logistics transfer device for quality inspection of a thermos cup production process according to claim 3, characterized in that: It also includes a contact sensor (16), the front side of the blocking plate (15) is connected to the contact sensor (16), and the contact sensor (16) is connected to the controller signal of the conveying component (2).

5. The logistics transfer device for quality inspection of the thermos cup production process according to claim 4, characterized in that: It also includes a collecting rack (14), which is installed on the side of the supporting frame (1) and is symmetrical with the electric push rod (9).

6. The logistics transfer device for quality inspection of the thermos cup production process according to claim 5, characterized in that: It also includes a warning light (17), which is installed at the rear end of the support frame (1), and the warning light (17) is electrically connected to the controller of the conveying component (2).

7. A logistics transfer device for quality inspection of a thermos cup production process according to claim 6, characterized in that: It also includes an anti-collision pad (18), and the inner side of the rectifying plate (8) is connected to the anti-collision pad (18).