Ultrasonic welding device applied to CCS product

Abstract

The utility model discloses an ultrasonic welding device applied to a CCS product. The ultrasonic welding device comprises a supporting assembly. The conveying assembly and the welding table are arranged on the supporting assembly, and the conveying assembly can longitudinally move relative to the welding table; the visual positioning assembly is arranged in the supporting assembly and right above the welding table; the welding assembly is arranged in the supporting assembly, movably arranged between the welding table and the visual positioning assembly and used for conducting ultrasonic welding operation on welding points of the aluminum bar and the FPC on the CCS product; the carrier backflow assembly is arranged in the supporting assembly and below the conveying assembly, and the conveying direction of the carrier backflow assembly is opposite to the conveying direction of the conveying assembly. Through mutual cooperation of the conveying assembly, the welding table, the visual positioning assembly, the welding assembly and the carrier backflow assembly, the problem that the ultrasonic welding efficiency of an existing new energy CCS product is low is effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic welding devices, in particular to an ultrasonic welding device applied to CCS products. Background Art

[0002] The welding of aluminum bars and FPC in new energy CCS products is generally performed by ultrasonic welding. Since new energy CCS products are generally large in size, there are many welding points between the aluminum bars and FPC, and the welding point accuracy requirements are high; currently, new energy CCS products are generally placed on ultrasonic equipment manually for operation, which requires more workstations and a corresponding number of operators. With the continuous increase in labor costs, the welding cost of new energy CCS products is also getting higher and higher. At the same time, the welding efficiency is also low and cannot meet current needs; therefore, an ultrasonic welding device applied to CCS products is provided to solve the above problems. Utility Model Content

[0003] One of the purposes of the present invention is to provide an ultrasonic welding device for CCS products, so as to solve the problem of low ultrasonic welding efficiency of existing new energy CCS products.

[0004] The ultrasonic welding device for CCS products of the utility model can be realized by the following technical solutions:

[0005] The utility model discloses an ultrasonic welding device for CCS products, comprising a support component; a conveying component, which is arranged on the support component, and the conveying component performs a conveying operation on a carrier on which the CCS product is placed; a welding table, which is fixedly arranged in the support component and arranged on one side of the conveying component, and the conveying component can move longitudinally relative to the welding table; a visual positioning component, which is arranged in the support component and directly above the welding table, and performs a visual positioning operation on the CCS product placed on the welding table; a welding component, which is arranged in the support component and movably arranged between the welding table and the visual positioning component, and performs an ultrasonic welding operation on the welding point between the aluminum bar and the FPC on the CCS product; and a carrier reflow component, which is arranged in the support component and below the conveying component, and the conveying direction of the carrier reflow component is opposite to the conveying direction of the conveying component.

[0006] In one embodiment, the support assembly includes a lower frame which is a hollow cavity; and an upper frame fixedly disposed on the lower frame.

[0007] In one embodiment, the conveying assembly includes two support rods arranged opposite to each other; a driving motor arranged on one of the support rods; a transmission mechanism movably arranged between the two support rods and connected to the driving motor; two conveying belts respectively arranged on the corresponding support rods and connected to the transmission mechanism; and a plurality of lifting cylinders respectively connected to the two support rods.

[0008] In one embodiment, the welding platform is fixed on the lower frame and disposed between the two support rods.

[0009] In one embodiment, a plurality of vacuum nozzles and limiting members are respectively provided on the welding table.

[0010] In one embodiment, the visual positioning assembly includes a backlight mechanism, which is fixedly disposed in the upper frame and disposed directly above the welding table; and a plurality of visual detection mechanisms, which are respectively fixedly disposed in the upper frame and respectively pass through the backlight mechanism.

[0011] In one embodiment, the welding assembly includes an X-axis linear module and a guide block that are arranged opposite to each other; and a plurality of ultrasonic welding mechanisms are respectively arranged on the X-axis linear module and the guide block at both ends.

[0012] In one embodiment, the ultrasonic welding mechanism includes a Y-axis linear module, whose two ends are respectively arranged on the X-axis linear module and the guide block; an ultrasonic welding body movably arranged on the Y-axis linear module; and an ultrasonic generator fixedly arranged on the backlight source mechanism and connected to the ultrasonic welding body.

[0013] In one embodiment, the ultrasonic welding device for CCS products of the present invention further includes a control panel assembly and an indicator light; the control panel assembly is arranged on the support assembly; and the indicator light is fixedly arranged on the outside of the support assembly.

[0014] In one embodiment, the control panel assembly includes a mounting shell fixedly mounted on the support assembly; a keyboard that can be accommodated in the mounting shell; and a display screen and a plurality of buttons that respectively penetrate the mounting shell.

[0015] Compared with the prior art, the ultrasonic welding device of the utility model applied to CCS products has the following beneficial effects:

[0016] The utility model discloses an ultrasonic welding device for CCS products, which transfers a carrier with the CCS product fixed thereon to a welding table through a conveying component, and a visual positioning component performs a visual positioning operation on the CCS product on the welding table. A plurality of ultrasonic welding bodies, driven by the cooperation of an X-axis linear module and a Y-axis linear module, respectively, perform synchronous ultrasonic welding on a plurality of welding points between the aluminum bar and the FPC on the CCS product, thereby completing the welding operation of the CCS product; the empty carrier is then reflowed through the carrier reflow component, effectively realizing the automatic ultrasonic welding operation of the CCS product, and effectively solving the problem of low ultrasonic welding efficiency of existing new energy CCS products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the structure of an ultrasonic welding device for CCS products of the present invention, including a transmission component, a visual positioning component, a welding component, a carrier reflow component and a control panel component;

[0019] Figure 2 yes Figure 1 The schematic diagram of the structure of the conveying component, visual positioning component, welding component and carrier reflow component shown;

[0020] Figure 3 yes Figure 2 A schematic structural diagram of the transmission assembly shown;

[0021] Figure 4 yes Figure 2 The schematic diagram of the structure of the visual positioning component and the welding component shown;

[0022] Figure 5 yes Figure 1 Exploded schematic diagram of the control panel assembly shown.

[0023] Indicated in the figure: 10, ultrasonic welding device; 11, support assembly; 111, lower frame; 1111, sliding wheel; 1112, support foot; 112, upper frame; 12, transmission assembly; 121, support rod; 122, drive motor; 123, transmission mechanism; 124, transmission belt; 125, lifting cylinder; 13, welding table; 131 vacuum nozzle; 132, limiter; 14, visual positioning assembly; 141, backlight mechanism; 1411, mounting frame; 1412, backlight body; 142, visual inspection machine Structure; 1421, fixing frame; 1422, camera; 15, welding assembly; 151, X-axis linear module; 152, guide block; 153, ultrasonic welding mechanism; 1531, Y-axis linear module; 1532, ultrasonic welding body; 1533, ultrasonic generator; 16, carrier reflow assembly; 17, control panel assembly; 171, mounting shell; 1711, accommodating cavity; 1712, display screen hole; 1713, button hole; 172, keyboard; 173, display screen; 174, button; 18, indicator light. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 5As shown, the utility model is an ultrasonic welding device 10 for CCS products, which mainly includes a support component 11, a transmission component 12, a welding table 13, a visual positioning component 14, a welding component 15, a carrier reflow component 16, a control panel component 17 and an indicator light 18; the support component 11 is a hollow cavity, which is the supporting body; the transmission component 12 is arranged in the support component 11, and performs a transmission operation on the carrier set thereon and the CCS product set on the carrier; the welding table 13 is fixedly arranged in the support component 11 and is arranged on one side of the transmission component 12, and the transmission component 12 can move longitudinally relative to the welding table 13, so that the carrier with the CCS product placed on it is placed on the welding table 13 for ultrasonic welding operation, and then the welded CCS product and the carrier are transmitted to the welding table 13 for ultrasonic welding. The visual positioning component 14 and the welding component 15 are respectively arranged in the support component 11 and are arranged in sequence directly above the welding table 13. The visual positioning component 14 performs a visual positioning operation on the CCS product placed on the welding table 13, and the welding component 15 performs an ultrasonic welding operation on the welding points between the aluminum bar and the FPC on the CCS product; the carrier reflow component 16 is arranged in the support component 11 and is arranged below the conveying component 12. Its conveying direction is opposite to the conveying direction of the conveying component 12, so that the empty carrier performs a conveying operation; the control panel component 17 is arranged on the support component 11, which performs input control and display operations on the ultrasonic welding device 10; the indicator light 18 is fixedly arranged on the outside of the support component 11, which performs a warning operation on the ultrasonic welding device 10. In this embodiment, the ultrasonic welding device 10 also includes a control component, which electrically connects the transmission component 12, the welding table 13, the visual positioning component 14, the welding component 15, the carrier reflow component 16, the control panel component 17, and the indicator light 18. The control technologies used are all existing technologies, so the specific control process and structure will not be described here, as long as it meets the requirements of this application.

[0027] See also Figure 1 As shown, in this embodiment, the support assembly 11 includes a lower frame 111 and an upper frame 112. The lower frame 111 is a hollow cavity, and the conveying assembly 12, the welding table 13, and the carrier reflow assembly 16 are respectively arranged on the lower frame 111; the upper frame 112 is fixedly set on the lower frame 111, and the visual positioning assembly 14 and the welding assembly 15 are respectively arranged in the upper frame 112; the lower end of the lower frame 111 is respectively provided with a plurality of moving wheels 1111 and a plurality of supporting feet 1112, and the ultrasonic welding device 10 is conveniently moved by the plurality of moving wheels 1111, and the ultrasonic welding device 10 is conveniently fixed horizontally by the plurality of supporting feet 1112.

[0028] See also Figure 1-Figure 3As shown, in this embodiment, the conveying assembly 12 includes two support rods 121, a drive motor 122, a transmission mechanism 123, two conveyor belts 124 and a plurality of lifting cylinders 125; the two support rods 121 are arranged opposite to each other, and the welding table 13 is fixedly arranged between the two support rods 121; the drive motor 122 is arranged on one of the support rods 121; the transmission mechanism 123 is movably arranged between the two support rods 121 and is in transmission connection with the drive motor 122; the two conveyor belts 124 are respectively arranged on the corresponding support rods 121 and are respectively in transmission connection with the transmission mechanism 123, and the drive motor 122 synchronously drives the two conveyor belts 124 to move through the transmission mechanism 123, thereby performing a conveying operation on the carriers arranged on the two conveyor belts 124; the plurality of lifting cylinders 125 are respectively in transmission connection with the corresponding support rods 121, thereby driving the support rods 121 to move in the longitudinal direction. Specifically, the transmission mechanism 123 adopts the existing technology, so its specific structure and working process are not described here in detail, as long as it meets the requirements of this application.

[0029] See also Figure 2 and Figure 3 As shown, in this embodiment, the welding table 13 is fixedly arranged on the lower frame 111 and is arranged between the two support rods 121; a plurality of vacuum suction nozzles 131 and limiting members 132 are respectively provided on the welding table 13, and the plurality of vacuum suction nozzles 131 perform an adsorption operation on the carrier set on the welding table 13 to place the carrier to be displaced, and the limiting members 132 perform a limiting operation on the carrier placed on the welding table 13.

[0030] See also Figure 1 、 Figure 2 and Figure 4 As shown, in this embodiment, the visual positioning component 14 includes a backlight mechanism 141 and multiple visual detection mechanisms 142. The backlight mechanism 141 is fixedly arranged in the upper frame 112 and is arranged directly above the welding table 13. It provides lighting for the multiple visual detection mechanisms 142; the multiple visual detection mechanisms 142 are respectively fixedly arranged in the upper frame 112 and respectively pass through the backlight mechanism 141, which performs visual positioning operations on the CCS products set on the welding table 13, facilitating the welding component 15 to perform ultrasonic welding operations on the welding points between the aluminum bar and the FPC on the CCS products. Specifically, the backlight mechanism 141 includes a mounting frame 1411 and a backlight body 1412; the mounting frame 1411 is fixedly suspended in the upper frame 112; the backlight body 1412 is fixedly arranged in the mounting frame 1411 and is arranged directly above the welding table 13. Specifically, the visual inspection mechanism 142 includes a fixing frame 1421 and a camera 1422. The fixing frame 1421 is suspended in the upper frame 112. The camera 1422 is fixed on the fixing frame 1421 and passes through the backlight source body 1412. It performs visual positioning operations on the CCS product set on the welding table 13.

[0031] See also Figure 4 As shown, in this embodiment, the welding assembly 15 includes an X-axis linear module 151, a guide block 152 and a plurality of ultrasonic welding mechanisms 153; the X-axis linear module 151 and the guide block 152 are arranged relative to each other; the two ends of the plurality of ultrasonic welding mechanisms 153 are respectively arranged on the X-axis linear module 151 and the guide block 152, the X-axis linear module 151 drives the plurality of ultrasonic welding mechanisms 153 to move in the X-axis direction, and the guide block 152 guides and limits the movement of the ultrasonic welding mechanism 153 in the X-axis direction. Specifically, the ultrasonic welding mechanism 153 includes a Y-axis linear module 1531, an ultrasonic welding body 1532 and an ultrasonic generator 1533; the two ends of the Y-axis linear module 1531 are respectively arranged on the X-axis linear module 151 and the guide block 152, and the X-axis linear module 151 drives the Y-axis linear module 1531 to move in the X-axis direction; the ultrasonic welding body 1532 is movably arranged on the Y-axis linear module 1531, and the Y-axis linear module 1531 drives the ultrasonic welding body 1532 to move in the Y-axis direction; the ultrasonic generator 1533 is fixedly arranged on the backlight source mechanism 141 and connected to the ultrasonic welding body 1532; through the cooperation of the X-axis linear module 151 and the Y-axis linear module 1531, the ultrasonic welding body 1532 is driven to perform ultrasonic welding operations on multiple welding points of the aluminum bar and the FPC on the CCS product.

[0032] See also Figure 1 and Figure 2 As shown, in this embodiment, the structure of the carrier return assembly 16 is similar to that of the transmission assembly 12, so its specific structure is not repeated here. The function of the carrier return assembly 16 is to return empty carriers.

[0033] See also Figure 1 and Figure 5As shown, in this embodiment, the control panel assembly 17 includes a mounting housing 171, a keyboard 172, a display screen 173, and a plurality of buttons 174. The mounting housing 171 is fixedly mounted on the upper frame 112. The keyboard 172 can be accommodated in the mounting housing 171, and input operations are performed through the keyboard 172. The display screen 173 and the plurality of buttons 174 are respectively disposed through the mounting housing 171. The display screen 173 displays the working status of the ultrasonic welding device 10 in real time, and the plurality of buttons 174 control the power on, reset, and emergency stop operations of the ultrasonic welding device 10. Specifically, the mounting housing 171 is provided with a receiving cavity 1711, and the keyboard 172 is movably disposed in and can be accommodated in the receiving cavity 1711. The mounting housing 171 is provided with a display screen hole 1712 and a plurality of button holes 1713. The display screen 173 is disposed through the mounting housing 171 through the display screen hole 1712, and the plurality of buttons 174 are respectively disposed through the mounting housing 171 through the corresponding button holes 1713.

[0034] It should be noted that the specific working process of the ultrasonic welding device 10 of the utility model applied to CCS products is as follows: the conveying component 12 conveys the carrier with the CCS product fixed to the top of the welding table 13, and then the conveying component 12 moves downward to place the carrier with the CCS product fixed on the welding table 13; then the visual positioning component 14 performs visual positioning operations on multiple welding points of the aluminum bar and the FPC on the CCS product, and multiple ultrasonic welding bodies 1532 are respectively driven by the X-axis linear module 151 and the Y-axis linear module 1531 to perform synchronous ultrasonic welding on multiple welding points of the aluminum bar and the FPC, thereby completing the welding operation of the CCS product; then the conveying component 12 moves upward and continues to convey the carrier with the welded CCS product fixed to the discharge port, and the operator or the robot takes the welded CCS product off the carrier, and then places the empty carrier on the carrier reflow component 16 for reflow operation.

[0035] The technical features of the above-described embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0036] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. An ultrasonic welding device for CCS products, characterized in that: include: Support components; A conveying assembly, which is disposed on the supporting assembly and performs a conveying operation on a carrier on which a CCS product is placed; A welding table, which is fixedly disposed in the support assembly and disposed on one side of the conveying assembly, and the conveying assembly is capable of longitudinal movement relative to the welding table; A visual positioning component is provided in the support component and is arranged directly above the welding table, and performs a visual positioning operation on the CCS product placed on the welding table; A welding assembly is provided in the support assembly and is movably disposed between the welding table and the visual positioning assembly, and performs ultrasonic welding operations on the welding points between the aluminum bar and the FPC on the CCS product; The carrier reflow assembly is arranged in the supporting assembly and below the conveying assembly. The conveying direction of the carrier reflow assembly is opposite to that of the conveying direction of the conveying assembly.

2. The ultrasonic welding device for CCS products according to claim 1, characterized in that: The support assembly includes a lower frame which is a hollow cavity; and an upper frame which is fixedly arranged on the lower frame.

3. The ultrasonic welding device for CCS products according to claim 2, characterized in that: The conveying assembly includes two support rods arranged opposite to each other; a driving motor arranged on one of the support rods; a transmission mechanism movably arranged between the two support rods and connected to the driving motor; two conveying belts respectively arranged on the corresponding support rods and connected to the transmission mechanism; and a plurality of lifting cylinders respectively connected to the two support rods.

4. The ultrasonic welding device for CCS products according to claim 3, characterized in that: The welding platform is fixedly arranged on the lower frame and between the two support rods.

5. The ultrasonic welding device for CCS products according to claim 4, characterized in that: The welding table is respectively provided with a plurality of vacuum suction nozzles and limiting parts.

6. The ultrasonic welding device for CCS products according to claim 2, characterized in that: The visual positioning assembly includes a backlight mechanism, which is fixedly arranged in the upper frame and arranged directly above the welding table; A plurality of visual detection mechanisms are respectively fixedly arranged in the upper frame and respectively pass through the backlight source mechanism.

7. The ultrasonic welding device for CCS products according to claim 6, characterized in that: The welding assembly includes an X-axis linear module and a guide block that are arranged opposite to each other; and a plurality of ultrasonic welding mechanisms with two ends respectively arranged on the X-axis linear module and the guide block.

8. The ultrasonic welding device for CCS products according to claim 7, characterized in that: The ultrasonic welding mechanism includes a Y-axis linear module, whose two ends are respectively arranged on the X-axis linear module and the guide block; an ultrasonic welding body movably arranged on the Y-axis linear module; and an ultrasonic generator fixedly arranged on the backlight source mechanism and connected to the ultrasonic welding body.

9. The ultrasonic welding device for CCS products according to any one of claims 1 to 8, characterized in that: It further comprises a control panel assembly and an indicator light; the control panel assembly is arranged on the supporting assembly through-out; the indicator light is fixedly arranged on the outer side of the supporting assembly.

10. The ultrasonic welding device for CCS products according to claim 9, characterized in that: The control panel assembly includes a mounting shell, which is fixedly arranged on the supporting assembly; a keyboard that can be accommodated in the mounting shell; a display screen and a plurality of buttons that are respectively arranged on the mounting shell.

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