Positioning clamp for stator blade machining

By designing a positioning fixture for stator blade processing and using a motor-driven lead screw and telescopic rod to achieve automatic positioning and stable clamping of the stator blades, the problem of insufficient positioning reference in stator blade processing is solved, and processing efficiency and stability are improved.

CN223301316UActive Publication Date: 2025-09-05DEYANG YUXIN MACHINERY MFG
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Patent Information

Application Number
CN202422606004.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-05
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

When processing stator blades, due to the special-shaped structure and thin-wall design, the positioning reference is insufficient, resulting in difficulty in clamping and unstable clamping, which affects production efficiency.

Method used

A positioning fixture for stator blade processing was designed, which included a positioning adjustment component and a clamping component. Automatic positioning and clamping were achieved by using a motor-driven lead screw and telescopic rod. Accurate positioning and stable clamping of the stator blade were achieved through the cooperation of the slider and threaded block.

Benefits of technology

The processing efficiency and clamping stability of the stator blades are improved, precise processing is achieved, the operation process is simplified, and production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stator blade machining, in particular to a positioning clamp for stator blade machining, which comprises a main body, the top of the main body is fixedly connected with a positioning adjusting component and a control component, and the top of the positioning adjusting component is fixedly connected with a clamping component; the groove box is controlled to slide on the sliding plate through stretching and retracting of the telescopic rod, the first clamping plate and the second clamping plate can be driven to gather together in the direction, then the stator blade between the first clamping plate and the second clamping plate can be clamped, and the clamping and fixing mode has the advantages of being simple, rapid and convenient. Therefore, people can conveniently and accurately machine the fixed stator blade, the machining efficiency of the stator blade is improved while the clamping stability is improved, the lead screw is driven by the motor to rotate, the top structure of the base can be driven to move, the automatic moving and positioning function is achieved, the stator blade can be accurately positioned, and the machining efficiency of the stator blade is improved. And the processing is consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of stator blade processing, in particular to a positioning fixture for stator blade processing. Background Art

[0002] Stator blades are a general term for blades directly mounted on the inner wall of the cylinder, on the cylinder, or embedded in the baffle. Stator blades and rotor blades form the flow section of the steam turbine. Steam expands in the stator blade cascade, converting thermal energy into kinetic energy. Reaction turbine stator blades are directly mounted on the inner wall of the cylinder. Impulse turbine stator blades are mounted on the cylinder for the first stage, with the remaining stages embedded in the baffle. The high-pressure section stator blades are manufactured using processes such as cutting, cold drawing, precision casting, and die pressing, then embedded in the baffle and welded securely. When the low-pressure section uses a cast baffle, the stator blades are cast between the plate and the outer edge.

[0003] At present, when processing the first to-be-processed part and the second to-be-processed part of the mounting portion on the stator blade, since the stator blade has many irregular shapes and each component is thin-walled, it is impossible to effectively provide a positioning reference, and it is difficult to position and clamp the stator blade. When processing the stator blade, the clamping and positioning stability of the stator blade is poor, which leads to low production efficiency of the stator blade. Therefore, a positioning fixture for stator blade processing is needed to improve the above problems. Utility Model Content

[0004] In order to solve the problem that when the first and second parts to be processed of the mounting portion on the stator blade are currently being processed, since the stator blades have many irregular shapes and each component is thin-walled, it is impossible to effectively provide a positioning reference, and the positioning and clamping of the stator blades is difficult. When the stator blades are processed, the clamping and positioning stability of the stator blades is poor, which leads to low production efficiency of the stator blades, so as to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A positioning fixture for machining stator blades comprises a main body, a positioning adjustment component and a control component are fixedly connected to the top of the main body, and a clamping component is fixedly connected to the top of the positioning adjustment component;

[0007] The main body includes a bottom plate;

[0008] The positioning adjustment assembly includes a support plate, two of which are provided, a motor is installed on the side of the support plate, an output end of the motor is fixedly connected to a screw rod, a side of the screw rod is threadedly connected to a threaded block, a cross bar is fixedly connected between the two support plates, a slide rail is fixedly connected to the top of the cross bar, and a slider is slidably connected to the top of the slide rail;

[0009] The clamping assembly includes a base, the top of the base is fixedly connected to a vertical rod, the side of the vertical rod is installed with a telescopic rod, the output end of the telescopic rod is fixedly connected to a first clamping plate, and the side of the first clamping plate is fixedly connected to a slot box.

[0010] As a preferred solution of the present invention, the slider, the threaded block and the base are fixedly connected, and two sliders and two threaded blocks are provided.

[0011] As a preferred solution of the present invention, a bearing seat is fixedly connected to the side of the support plate, and the screw rod extends to the interior of the bearing seat.

[0012] As a preferred solution of the present invention, a slide plate is fixedly connected to the side of the vertical rod, two slide plates are provided, and the slide plates are slidably connected to the trough box.

[0013] As a preferred solution of the present invention, the top of the vertical rod is fixedly connected to a top frame, and the side of the top frame is fixedly connected to a second clamping plate.

[0014] As a preferred solution of the present invention, the control assembly includes a control box, and a main switch is fixedly connected to the side of the control box.

[0015] As a preferred solution of the present invention, illuminated buttons and knob switches are provided on the side of the control box, and there are four illuminated buttons.

[0016] As a preferred solution of the present invention, a control button is provided on the side of the control box, and there are several control buttons.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. In the utility model, the telescopic control slot box of the telescopic rod is used to slide on the slide to drive the directions of the first clamping plate and the second clamping plate to converge, and then the stator blades between the first clamping plate and the second clamping plate can be clamped. This clamping and fixing method has the advantages of being simple and quick and convenient, thereby facilitating people to accurately process the fixed stator blades, increasing the clamping stability, and improving the processing efficiency of the stator blades.

[0019] 2. In the utility model, the screw rod is rotated by utilizing the drive of the motor, and at the same time, the threaded block is driven to move the thread. Because the slider, the threaded block and the base are fixedly connected, the movement of the threaded block will also drive the slider to slide on the slide rail, and then drive the top structure of the base to move. It has the function of automatic movement and positioning, can accurately position the stator blades, and make the processing consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the clamping assembly of the present utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the positioning adjustment component of the utility model;

[0023] Figure 4 This is a schematic diagram of the control component structure of the utility model.

[0024] In the figure: 1. Main body; 101. Bottom plate; 2. Positioning adjustment assembly; 201. Support plate; 202. Motor; 203. Screw rod; 204. Cross bar; 205. Slider; 206. Threaded block; 207. Bearing seat; 208. Slide rail; 3. Clamping assembly; 301. Base; 302. Vertical rod; 303. Telescopic rod; 304. First clamping plate; 305. Slide plate; 306. Top frame; 307. Second clamping plate; 308. Trough box; 4. Control assembly; 401. Control box; 402. Main switch; 403. Illuminated button; 404. Knob switch; 405. Control button. DETAILED DESCRIPTION

[0025] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] Example: See Figures 1-4 The positioning fixture for machining stator blades shown includes a main body 1, a positioning adjustment component 2 and a control component 4 are fixedly connected to the top of the main body 1, and a clamping component 3 is fixedly connected to the top of the positioning adjustment component 2;

[0027] In this embodiment, reference Figure 1 、 Figure 2 and Figure 3As shown, the main body 1 includes a bottom plate 101, the positioning adjustment component 2 includes a support plate 201, two support plates 201 are provided, a motor 202 is installed on the side of the support plate 201, the output end of the motor 202 is fixedly connected to a screw rod 203, the side of the screw rod 203 is threadedly connected to a threaded block 206, a cross bar 204 is fixedly connected in the middle of the two support plates 201, the top of the cross bar 204 is fixedly connected to a slide rail 208, the top of the slide rail 208 is slidably connected to a slider 205, the clamping component 3 includes a base 301, the top of the base 301 is fixedly connected to a vertical rod 302, and the side of the vertical rod 302 is installed with an extension rod The retractable rod 303 and the output end of the telescopic rod 303 are fixedly connected to the first clamping plate 304, and the side of the first clamping plate 304 is fixedly connected to the slot box 308. The telescopic control slot box 308 of the telescopic rod 303 slides on the slide 305 to drive the first clamping plate 304 and the second clamping plate 307 to converge, and then the stator blades between the first clamping plate 304 and the second clamping plate 307 can be clamped. This clamping and fixing method has the advantages of being simple and quick and convenient, which makes it easier for people to perform precise processing on the fixed stator blades, increases the clamping stability, and improves the processing efficiency of the stator blades.

[0028] The slider 205, the threaded block 206 and the base 301 are fixedly connected, and two sliders 205 and the threaded block 206 are provided. The side of the support plate 201 is fixedly connected to the bearing seat 207, and the screw rod 203 extends to the inside of the bearing seat 207. The side of the vertical rod 302 is fixedly connected to the slide plate 305. The slide plate 305 is provided with two, and the slide plate 305 is slidably connected to the groove box 308. The top of the vertical rod 302 is fixedly connected to the top frame 306, and the side of the top frame 306 is fixedly connected to the second clamping plate 307. The motor 202 is used to drive the screw rod 203 to rotate, and at the same time drive the threaded block 206 to move the thread. Because the slider 205, the threaded block 206 and the base 301 are fixedly connected, the movement of the threaded block 206 will also drive the slider 205 to slide on the slide rail 208, and then drive the top structure of the base 301 to move. It has the function of automatic movement and positioning, can accurately position the stator blades, and make the processing consistent.

[0029] In this embodiment, reference Figure 1 and Figure 4 As shown, the control component 4 includes a control box 401, a main switch 402 is fixedly connected to the side of the control box 401, and a lighted button 403 and a knob switch 404 are provided on the side of the control box 401. There are four lighted buttons 403, and a control button 405 is provided on the side of the control box 401. There are several control buttons 405. The lighted button 403 is a control switch with an indicator light and can store energy and reset. The lighted button 403 has the advantages of stability, reliability, multi-function and flexibility, safety and reliability.

[0030] In this solution, a positioning fixture for processing stator blades uses the telescopic control slot box 308 of the telescopic rod 303 to slide on the slide plate 305 to drive the first clamping plate 304 and the second clamping plate 307 to converge, so as to clamp the stator blade between the first clamping plate 304 and the second clamping plate 307. After the stator blade is fixed, the motor 202 is used to drive the screw rod 203 to rotate, and at the same time drive the threaded block 206 to move the thread. Because the slider 205, the threaded block 206 and the base 301 are fixedly connected, the threaded block 206 will also drive the slider 205 to slide on the slide rail 208 when it moves, and then drive the top structure of the base 301 to move, so that the stator blade between the first clamping plate 304 and the second clamping plate 307 can be moved, so that the stator blade can be accurately positioned.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning fixture for machining stator blades, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a positioning and adjusting component (2) and a control component (4), and the top of the positioning and adjusting component (2) is fixedly connected to a clamping component (3); The main body (1) includes a bottom plate (101); The positioning adjustment assembly (2) comprises a support plate (201), two support plates (201) are provided, a motor (202) is installed on the side of the support plate (201), an output end of the motor (202) is fixedly connected to a screw rod (203), a side of the screw rod (203) is threadedly connected to a threaded block (206), a cross bar (204) is fixedly connected between the two support plates (201), a slide rail (208) is fixedly connected to the top of the cross bar (204), and a slider (205) is slidably connected to the top of the slide rail (208); The clamping assembly (3) comprises a base (301), the top of the base (301) is fixedly connected to a vertical rod (302), a telescopic rod (303) is installed on the side of the vertical rod (302), the output end of the telescopic rod (303) is fixedly connected to a first clamping plate (304), and a trough box (308) is fixedly connected to the side of the first clamping plate (304).

2. A positioning fixture for machining stator blades according to claim 1, characterized in that: The slider (205), the threaded block (206) and the base (301) are fixedly connected, and two of the slider (205) and the threaded block (206) are provided.

3. A positioning fixture for machining stator blades according to claim 1, characterized in that: A bearing seat (207) is fixedly connected to the side surface of the support plate (201), and the screw rod (203) extends into the interior of the bearing seat (207).

4. A positioning fixture for machining stator blades according to claim 1, characterized in that: A slide plate (305) is fixedly connected to the side of the vertical rod (302), two slide plates (305) are provided, and the slide plates (305) are slidably connected to the trough box (308).

5. The positioning fixture for machining stator blades according to claim 1, characterized in that: The top of the vertical rod (302) is fixedly connected to a top frame (306), and the side of the top frame (306) is fixedly connected to a second clamping plate (307).

6. The positioning fixture for machining stator blades according to claim 1, characterized in that: The control assembly (4) comprises a control box (401), and a main switch (402) is fixedly connected to the side of the control box (401).

7. A positioning fixture for machining stator blades according to claim 6, characterized in that: The side of the control box (401) is provided with a button (403) with light and a knob switch (404), and there are four buttons (403) with light.

8. The positioning fixture for machining stator blades according to claim 7, characterized in that: The side of the control box (401) is provided with a control button (405), and the control button (405) is provided in a plurality.