Material mixing machine

Through the design of the material mixer, the quality deviation caused by the intermittent method in PVDF production is solved, continuous mixing and uniform distribution are achieved, and production efficiency and environmental protection are improved.

CN223301959UActive Publication Date: 2025-09-05SHANDONG DE YI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422252516.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-09-05
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The existing PVDF production process is batch-type, resulting in slight deviations in product quality indicators in different batches.

Method used

A material mixer is adopted to achieve continuous mixing and uniform distribution of materials through the coordination of reducer, mixing chamber, negative pressure feed pipe, bag dust collector, flexible conveying pipe, frequency converter, mixing shaft and screw belt, and frequency converter controls the speed of screw belt to adapt to different product indicators.

Benefits of technology

It achieves uniform mixing of materials and efficient production, reduces product quality deviation, improves the operating environment and reduces dust dispersion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyvinylidene fluoride production, and particularly discloses a material mixing machine which comprises a mixing bin, one side of the mixing bin is connected with a left support frame, the other side of the mixing bin is connected with a right support frame, the top of the left support frame is respectively provided with a variable frequency motor and a speed reducer, and the top of the right support frame is provided with a speed reducer. The output end of the speed reducer is connected with a mixing shaft through a diaphragm coupling, one side of the mixing shaft penetrates through the mixing bin and is movably connected with the mixing bin through a bearing, the outside of the mixing shaft is connected with a plurality of connecting rods, and the sides, away from the mixing shaft, of the connecting rods are connected with helical ribbons. Through cooperation of the speed reducer, the mixing bin, the negative pressure feeding pipe, the bag-type dust collector, the flexible conveying pipe, the variable frequency motor, the mixing shaft, the helical ribbon and the connecting rod, materials continuously enter the mixing bin to be mixed, and meanwhile, uniform distribution and flowing of the materials are guaranteed through the mixing shaft and the helical ribbon, so that the materials are mixed more uniformly and efficiently.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyvinylidene fluoride production, in particular to a material mixer. Background Art

[0002] Polyvinylidene fluoride (PVDF) has a wide range of applications in lithium-ion batteries, including binders, separator coatings, and diaphragms. Its most important role is as a positive electrode binder and separator coating material. The selection of electrode binder materials is crucial for producing high-performance lithium-ion batteries. Currently, PVDF is the most common positive electrode binder, distinguished by its strong redox resistance, excellent thermal stability, and ease of dispersion. PVDF separators can also significantly reduce battery assembly time, effectively lowering overall production costs.

[0003] In the existing production process, PVDF products are produced intermittently, and the quality indicators of different batches may have slight deviations. Therefore, in order to solve this problem, we proposed a material mixer. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a material mixer.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A material mixer comprises a mixing bin, one side of the mixing bin is connected to a left support frame, the other side of the mixing bin is connected to a right support frame, a frequency conversion motor and a reducer are respectively installed on the top of the left support frame, the output end of the reducer is connected to a mixing shaft through a diaphragm coupling, one side of the mixing shaft passes through the mixing bin and is movably connected to the mixing bin through a bearing, a plurality of connecting rods are connected to the outside of the mixing shaft, a spiral belt is connected to the side of the connecting rod away from the mixing shaft, a negative pressure feed pipe is connected to one side of the top of the mixing bin, a flexible conveying pipe is sleeved on the side of the negative pressure feed pipe away from the mixing bin, a bag dust collector is installed on the other side of the top of the mixing bin, two discharge pipes are connected to the bottom of the mixing bin, an electric valve is installed on the discharge pipe, the bottom of the discharge pipe is connected to a screw conveyor, and the bottom of the screw conveyor is respectively connected to a cleaning pipe and a unloading component.

[0007] Preferably, a manual valve is installed on the side of the negative pressure feed pipe close to the flexible conveying pipe, an observation window is opened at the center of the top of the mixing bin, a limit frame is connected to the top of the mixing bin and located on the outside of the observation window, and a T-shaped cover is placed on the top of the limit frame.

[0008] Preferably, the bottom of the cleaning tube is connected to a sealing cover plate, the discharge component includes a discharge tube, the top of the discharge tube is connected to the bottom of the screw conveyor, the bottom of the discharge tube is connected to a telescopic tube, and the bottom of the telescopic tube is connected to a flexible discharge head.

[0009] Preferably, the bottom outside the discharge tube is sleeved with an upper positioning ring plate, the bottom outside the telescopic tube is sleeved with a lower positioning ring plate, both sides of the bottom of the upper positioning ring plate are connected to an electric telescopic rod 1, and the bottom of the telescopic end of the electric telescopic rod 1 is connected to the lower positioning ring plate.

[0010] Preferably, both sides of the bottom of the lower positioning ring plate are connected with arc-shaped support blocks, and the arc-shaped support blocks are penetrated by a second electric telescopic rod, and the telescopic end of the second electric telescopic rod is connected with a splint.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] The utility model cooperates with a reducer, a mixing bin, a negative pressure feeding pipe, a bag dust collector, a flexible conveying pipe, a frequency conversion motor, a mixing shaft, a screw ribbon and a connecting rod, so that materials continuously enter the mixing bin for mixing. At the same time, the mixing shaft and the screw ribbon ensure uniform distribution and flow of the materials, making the material mixing more uniform and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the axonometric drawing of the structure of the utility model;

[0014] Figure 2 For this utility model Figure 1 A top view of

[0015] Figure 3 For this utility model Figure 1 Bottom view of

[0016] Figure 4 This is the axonometric drawing of the spiral ribbon structure of the utility model;

[0017] Figure 5 This is the axonometric drawing of the blanking component structure of the utility model.

[0018] In the figure: 1. Left support frame; 2. Reducer; 3. Mixing bin; 4. Negative pressure feed pipe; 5. T-shaped cover; 6. Bag dust collector; 7. Right support frame; 8. Cleaning pipe; 9. Discharging component; 91. Discharging pipe; 92. Upper positioning ring plate; 93. Lower positioning ring plate; 94. Flexible discharge head; 95. Clamp; 96. Electric telescopic rod 2; 97. Arc support block; 98. Telescopic tube; 99. Electric telescopic rod 1; 10. Screw conveyor; 11. Flexible conveying pipe; 12. Manual valve; 13. Frequency conversion motor; 14. Mixing shaft; 15. Discharge pipe; 16. Electric valve; 17. Screw ribbon; 18. Connecting rod. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] See also Figure 1-Figure 5 , a material mixer includes a mixing bin 3, one side of the mixing bin 3 is connected to a left support frame 1, the other side of the mixing bin 3 is connected to a right support frame 7, a frequency conversion motor 13 and a reducer 2 are respectively installed on the top of the left support frame 1, the output end of the reducer 2 is connected to a mixing shaft 14 through a diaphragm coupling, one side of the mixing shaft 14 passes through the mixing bin 3 and is movably connected to the mixing bin 3 through a bearing, the outside of the mixing shaft 14 is connected to a number of connecting rods 18, the side of the connecting rod 18 away from the mixing shaft 14 is connected to a spiral ribbon 17, one side of the top of the mixing bin 3 is connected to a negative pressure feeding pipe 4, negative A flexible conveying pipe 11 is sleeved on the side of the pressure feed pipe 4 away from the mixing bin 3, and a bag dust collector 6 is installed on the other side of the top of the mixing bin 3. Two discharge pipes 15 are connected to the bottom of the mixing bin 3, and an electric valve 16 is installed on the discharge pipe 15. The bottom of the discharge pipe 15 is connected to a screw conveyor 10, and the bottom of the screw conveyor 10 is respectively connected to a cleaning pipe 8 and a discharge component 9; the spiral ribbon 17 is widened to make it easier to collect and discharge materials; the speed of the spiral ribbon 17 is controlled by the frequency conversion motor 13, and the corresponding speed is set according to different product indicators to make the product mixing more uniform and effective.

[0021] As a technical optimization solution of the present invention, a manual valve 12 is installed on the side of the negative pressure feeding pipe 4 close to the flexible conveying pipe 11, an observation window is opened at the center of the top of the mixing bin 3, and a limit frame is connected to the top of the mixing bin 3 and located on the outside of the observation window, and a T-shaped cover plate 5 is placed on the top of the limit frame; the feed amount of the negative pressure feeding pipe 4 can be controlled by the manual valve 12.

[0022] As a technical optimization solution of the present invention, the bottom of the cleaning tube 8 is connected to a sealing cover plate, the unloading component 9 includes a unloading tube 91, the top of the unloading tube 91 is connected to the bottom of the screw conveyor 10, the bottom of the unloading tube 91 is connected to a telescopic tube 98, and the bottom of the telescopic tube 98 is connected to a flexible discharge head 94; through the cooperation of the cleaning tube 8 and the sealing cover plate, when blockage occurs inside the screw conveyor 10, the inside of the screw conveyor 10 can be cleaned by opening the sealing cover plate.

[0023] As a technical optimization solution of the present invention, the bottom of the outer part of the discharge tube 91 is provided with an upper positioning ring plate 92, and the bottom of the outer part of the telescopic tube 98 is provided with a lower positioning ring plate 93. Both sides of the bottom of the upper positioning ring plate 92 are connected with an electric telescopic rod 99, and the bottom of the telescopic end of the electric telescopic rod 99 is connected to the lower positioning ring plate 93; through the cooperation of the electric telescopic rod 99, the lower positioning ring plate 93 and the upper positioning ring plate 92, the telescopic tube 98 can be stretched when the electric telescopic rod 99 is extended, thereby lowering the discharge position.

[0024] As a technical optimization solution of the present invention, arc-shaped support blocks 97 are connected to both sides of the bottom of the lower positioning ring plate 93, and an electric telescopic rod 2 96 is provided through the arc-shaped support block 97, and the telescopic end of the electric telescopic rod 2 96 is connected to a splint 95; through the splint 95, the splint 95 can be driven to move toward the flexible discharge head 94 when the telescopic end of the electric telescopic rod 2 96 is extended, thereby sealing the discharge port of the flexible discharge head 94.

[0025] When the present invention is in use, the flexible conveying pipe 11 is inserted into the container containing PVDF raw materials on the side away from the negative pressure feeding pipe 4, and the frequency conversion motor 13 is controlled by the external control end of the material mixer to rotate, and the mixing shaft 14, the connecting rod 18 and the screw ribbon 17 are driven to rotate with the cooperation of the reducer 2. The manual valve 12 on the negative pressure feeding pipe 4 is opened, and the material enters the interior of the mixing bin 3 under the action of negative pressure and is mixed by the screw ribbon 17. During the mixing process, the material moves to the right and falls into the discharge pipe 15. The mixed material is transported by the operation of the screw conveyor 10 and is finally discharged through the flexible discharge head 94. As the material level in the container below the flexible discharge head 94 increases during the discharge process, the telescopic end of the electric telescopic rod 1 99 gradually begins to retract. When the container below is full of material, the telescopic end of the electric telescopic rod 2 96 extends, and the flexible discharge head 94 is closed using the clamp 95. The existing container is removed and replaced with a new one. The telescopic end of the electric telescopic rod 2 96 then retracts, and the clamp 95 stops clamping the material from the flexible discharge head 94. The telescopic end of the electric telescopic rod 1 99 extends prematurely, lowering the discharge height of the flexible discharge head 94. During the material addition process, the bag filter 6 is in operation, and the dust generated during the feeding process is filtered and processed by the bag filter 6. The retained dust falls back into the mixing bin 3. The use of negative pressure feeding effectively avoids the waste of material dust and improves the working environment of the operator.

[0026] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A material mixer, comprising a mixing chamber (3), characterized in that: One side of the mixing chamber (3) is connected to a left support frame (1), and the other side of the mixing chamber (3) is connected to a right support frame (7). A variable frequency motor (13) and a reducer (2) are respectively installed on the top of the left support frame (1). The output end of the reducer (2) is connected to a mixing shaft (14) through a diaphragm coupling. One side of the mixing shaft (14) passes through the mixing chamber (3) and is movably connected to the mixing chamber (3) through a bearing. The outside of the mixing shaft (14) is connected to a plurality of connecting rods (18). The connecting rods (18) are connected to the side away from the mixing shaft (14). A spiral belt (17) is provided, one side of the top of the mixing bin (3) is connected to a negative pressure feed pipe (4), a side of the negative pressure feed pipe (4) away from the mixing bin (3) is sleeved with a flexible conveying pipe (11), a bag dust collector (6) is installed on the other side of the top of the mixing bin (3), two discharge pipes (15) are connected to the bottom of the mixing bin (3), an electric valve (16) is installed on the discharge pipe (15), the bottom of the discharge pipe (15) is connected to a screw conveyor (10), and the bottom of the screw conveyor (10) is respectively connected to a cleaning pipe (8) and a discharge component (9).

2. A material mixer according to claim 1, characterized in that: A manual valve (12) is installed on one side of the negative pressure feed pipe (4) close to the flexible conveying pipe (11), an observation window is provided at the center of the top of the mixing bin (3), a limit frame is connected to the top of the mixing bin (3) and located outside the observation window, and a T-shaped cover plate (5) is placed on the top of the limit frame.

3. A material mixer according to claim 1, characterized in that: The bottom of the cleaning tube (8) is connected to a sealing cover plate, and the discharge component (9) includes a discharge tube (91), the top of the discharge tube (91) is connected to the bottom of the screw conveyor (10), the bottom of the discharge tube (91) is connected to a telescopic tube (98), and the bottom of the telescopic tube (98) is connected to a flexible discharge head (94).

4. A material mixer according to claim 3, characterized in that: The bottom of the outer portion of the discharge tube (91) is sleeved with an upper positioning ring plate (92), and the bottom of the outer portion of the telescopic tube (98) is sleeved with a lower positioning ring plate (93). Both sides of the bottom of the upper positioning ring plate (92) are connected to an electric telescopic rod (99), and the bottom of the telescopic end of the electric telescopic rod (99) is connected to the lower positioning ring plate (93).

5. A material mixer according to claim 4, characterized in that: Both sides of the bottom of the lower positioning ring plate (93) are connected to arc-shaped support blocks (97), and the arc-shaped support block (97) is provided with a second electric telescopic rod (96) running through it, and the telescopic end of the second electric telescopic rod (96) is connected to a splint (95).