Master batch screening machine for processing new material modified nylon heat insulation strip

Through the combined design of the vibration of the rotating plate and the motor-driven screen plate, the problems of uneven screening and low efficiency of the masterbatch are solved, and the uniform distribution and efficient screening of the masterbatch are achieved, ensuring the consistency of product quality and the stability of the screening process.

CN223301999UActive Publication Date: 2025-09-05JIANGXI RONGCHENG POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202422424368.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-09-05
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing masterbatch screening machines are improper in controlling the rotation angle and speed of the screen, resulting in uneven masterbatch screening or low screening efficiency.

Method used

The electric push rod is used to control the opening and closing of the rotating plate, combined with the motor-driven screen vibration, brush frame and guide rod design, to achieve uniform distribution of masterbatches and step-by-step hierarchical screening to prevent screening.

Benefits of technology

It improves the efficiency and accuracy of masterbatch screening, ensures consistency in product quality, and reduces the failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of plastic processing machinery, in particular to a master batch screening machine for processing new material modified nylon heat insulation strips, which comprises a bottom frame, a machine shell, a material receiving frame, a material blocking group and a screening group, the machine shell is arranged at the top of the bottom frame and is a hollow frame body with the top and the bottom communicated, and a plurality of rectangular openings are formed in the front side of the machine shell. A plurality of material receiving frames are symmetrically arranged on the front side of the machine shell from top to bottom, the material receiving frames correspond to the lower portions of the rectangular openings respectively, a material blocking set for blocking master batch discharging is arranged in the machine shell and on the front side of the machine shell jointly, and a screening set for evenly screening master batch is arranged in the machine shell and on the rear side of the machine shell jointly. The motor drives the screen plate to vibrate, the master batches are evenly distributed on the screen and graded step by step according to the hole diameter, the size consistency and the product quality are guaranteed, the rotating plate controlled by the electric push rod is automatically opened after screening, the master batches of different sizes fall into the respective material receiving frames, and the screening efficiency and precision are improved.
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Description

Technical Field

[0001] The utility model belongs to the field of plastic processing machinery, in particular to a masterbatch screening machine for processing new material modified nylon insulation strips. Background Art

[0002] Modified nylon materials are often used to make thermal insulation strips. Such materials are widely used in the construction industry, such as thermal insulation bridge technology in door and window frames to reduce heat transfer and improve energy efficiency. Masterbatch refers to plastic concentrates containing high concentrations of additives. They are added to the base resin to give the final product specific properties.

[0003] The main function of the masterbatch screening machine is to ensure that the masterbatch used to produce thermal insulation strips meets the size and quality requirements, thereby ensuring the performance and consistency of the final product. For example, a masterbatch screening machine disclosed in Chinese patent CN210675904U has a drive assembly and a rotating shaft assembly connected between the housing and the screen assembly. The drive assembly can drive the screen assembly to rotate around the rotating shaft of the rotating shaft assembly, thereby tilting the screen assembly to facilitate the discharge of the masterbatch remaining in the screen. However, the above masterbatch screening machine still has some shortcomings in actual use, as follows:

[0004] Although the above-mentioned masterbatch screening machine describes that the linear drive device can drive the screen assembly to rotate around the rotating shaft, it does not specifically explain how to control the rotation angle and speed. If the control is improper, it may lead to uneven masterbatch screening or low screening efficiency. Utility Model Content

[0005] In order to overcome the shortcomings of the above-mentioned prior art, the technical problem to be solved is: to provide a masterbatch screening machine for processing new material modified nylon insulation strips.

[0006] The technical solution of the utility model is: a masterbatch screening machine for processing new material modified nylon insulation strips, comprising a base frame, a machine casing, a material receiving frame, a material blocking group and a screening group, a machine casing is arranged on the top of the base frame, the machine casing is a hollow frame with the top and the bottom passed through, a plurality of rectangular openings are opened on the front side of the machine casing, a plurality of material receiving frames are symmetrically arranged on the front side of the machine casing from top to bottom, each material receiving frame corresponds to the bottom of each rectangular opening, a material blocking group for blocking the discharge of masterbatch is arranged inside the machine casing and on the front side, and a screening group for uniformly screening the masterbatch is arranged inside the machine casing and on the rear side.

[0007] In one embodiment, the material blocking group includes: a rotating plate, a torsion spring, an electric push rod and a lifting frame. Several rotating plates are symmetrically and rotatably arranged on the front side of the casing. Each rotating plate corresponds to the rear of each rectangular opening and closes it. A torsion spring is provided between the rotating connection between both sides of each rotating plate and the inside of the casing. An electric push rod is provided on the front side of the upper part of the casing. A lifting frame is provided on the telescopic end of the electric push rod. The rear side of the lifting frame is slidably connected to the front side of the casing, and the front side of each rotating plate abuts against the rear side of the front lifting frame. When the rotating plate abuts against the rear side of the lifting frame, the torsion spring is in a tightened state.

[0008] In one embodiment, an opening is provided on the lifting frame, and the opening is located outside a portion of the material receiving frame.

[0009] In one embodiment, when the electric push rod drives the lifting frame to slide, the opening of the lifting frame will cover the front side of the rotating plate, and the closed portion on the rear side of the lifting frame will no longer contact the front side of the rotating plate, allowing the torsion spring to relax and drive the rotating plate to rotate, so that the rectangular opening of the housing is in an open state.

[0010] In one embodiment, the screening group includes: an inclined plate, a screen plate, a lifting plate, a return spring, a motor and a rotating wheel. A plurality of inclined plates are arranged at equal intervals from top to bottom on the front side of the casing, and a plurality of sieve plates are arranged at equal intervals from top to bottom between the two sides of the casing. The inclined plates and the plurality of sieve plates are staggered, and each sieve plate is located below each inclined plate. A lifting plate is slidingly arranged on the rear side of the casing, and the rear side of each sieve plate is connected to the front side of the lifting plate. The upper and lower sides of the rear side of the lifting plate protrude outward, and a convex rod is provided on the upper and middle part of the lifting plate. Return springs are symmetrically provided between the two ends of the two protruding parts and the rear side of the casing. A motor is provided in the middle position of the rear side of the casing, and a rotating wheel is provided on the output shaft of the motor. The rotating wheel is in rotational contact with the convex rod on the rear side of the lifting plate.

[0011] In one embodiment, a blanking space of a rated size is reserved between the rear end of each inclined plate and the inner rear wall of the casing.

[0012] In one embodiment, each sieve plate is arranged in an inclined shape.

[0013] In one embodiment, the lowest point of the lower end of each sieve plate is equal to the highest point of the upper end of the material receiving frame.

[0014] In one embodiment, the screen mesh of the screen plate located lower down is denser.

[0015] In one embodiment, a brush frame and a guide rod are further included. Guide rods corresponding to the top of each sieve plate are arranged from top to bottom inside the casing, and the guide rods are in an inclined state. The end close to the sieve plate is the lowest end, and the end connected to the inner side of the casing is the highest end. A brush frame is slidably provided on the outside of each guide rod, and the brush rods at the bottom of each brush frame are in sliding contact with the screen of the sieve plate below.

[0016] 1. The motor drives the screen plate to vibrate, and the masterbatch is evenly distributed on the screen and graded step by step according to the aperture to ensure size consistency and product quality. The rotating plate controlled by the electric push rod automatically opens after screening, allowing masterbatch of different sizes to fall into their respective receiving frames, improving screening efficiency and accuracy.

[0017] 2. The combined design of the brush frame and the guide rod can effectively prevent the screen from being blocked, ensure the continuity and stability of the screening process, and reduce the failure rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0019] Figure 2 This is a side view of the casing of the utility model after being cut open to show the internal components.

[0020] Figure 3 This is a schematic cross-sectional structural diagram showing the internal components of the casing of the present invention after being cut open from another perspective.

[0021] Figure 4 This is a schematic diagram of the structure of the lifting plate, return spring, motor and other components on the rear side of the casing of the utility model.

[0022] Figure 5 It is a partial cross-sectional structural diagram of the brush frame and guide rod of the utility model.

[0023] In the accompanying drawings: 1-base frame, 2-casing, 3-material receiving frame, 4-rotating plate, 5-torsion spring, 6-electric push rod, 7-lifting frame, 8-inclined plate, 9-sieve plate, 10-lifting plate, 11-return spring, 12-motor, 13-rotating wheel, 14-brush frame, 15-guide rod. DETAILED DESCRIPTION

[0024] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] Example: A new material modified nylon insulation strip processing masterbatch screening machine, such as Figures 1-4 As shown, it includes a base frame 1, a casing 2, a material receiving frame 3, a material blocking group and a screening group. The casing 2 is arranged on the top of the base frame 1. The casing 2 is a hollow frame with the top and the bottom connected. A plurality of rectangular openings are opened on the front side of the casing 2. A plurality of material receiving frames 3 are symmetrically arranged from top to bottom on the front side of the casing 2 to collect the masterbatches of different sizes that have been screened. Each material receiving frame 3 corresponds to the bottom of each rectangular opening. The inside of the casing 2 and the front side are jointly provided with a material blocking group for blocking the discharge of the masterbatch. The casing 2 and the rear side are jointly provided with a screening group for uniformly screening the masterbatch.

[0026] like Figure 1-Figure 3As shown, the material blocking group includes: a rotating plate 4, a torsion spring 5, an electric push rod 6 and a lifting frame 7. Several rotating plates 4 are symmetrically and rotatably arranged on the front side of the casing 2. Each rotating plate 4 corresponds to the rear of each rectangular opening and covers it. A torsion spring 5 is provided between the rotating connection between each side of each rotating plate 4 and the inside of the casing 2 to provide a restoring force when the rotating plate 4 is in the closed state. An electric push rod 6 is provided on the front side of the upper part of the casing 2 to control the up and down movement of the lifting frame 7. A lifting frame 7 is provided on the telescopic end of the electric push rod 6 to control the opening and closing of the rotating plate 4. When the lifting frame 7 is closed, an opening is provided on the lifting frame 7, which is located on the outside of part of the material receiving frame 3. The rear side of the lifting frame 7 is slidably connected to the front side of the casing 2, and the front sides of the rotating plates 4 are in contact with the rear side of the front lifting frame 7. When the rotating plate 4 is in contact with the rear side of the lifting frame 7, the torsion spring 5 is in a tightened state. When the electric push rod 6 drives the lifting frame 7 to slide, the opening of the lifting frame 7 will cover the front side of the rotating plate 4. The closed part of the rear side of the lifting frame 7 no longer contacts the front side of the rotating plate 4, so that the torsion spring 5 is loosened to drive the rotating plate 4 to rotate, so that the rectangular opening of the casing 2 is in an open state.

[0027] like Figure 2-Figure 4 As shown, the screening group includes: an inclined plate 8, a screen plate 9, a lifting plate 10, a return spring 11, a motor 12 and a runner 13. A number of inclined plates 8 are arranged at equal intervals from top to bottom on the front side of the casing 2 to guide the material to flow downward. A rated size of blanking space is left between the rear end of each inclined plate 8 and the inner rear wall of the casing 2. A number of sieve plates 9 are arranged at equal intervals from top to bottom between the two sides of the casing 2. Different levels of sieve plates 9 are used to screen masterbatches of different sizes. A number of inclined plates 8 and a number of sieve plates 9 are staggered, and each sieve plate 9 is located below each inclined plate 8. Each sieve plate 9 is arranged in an inclined shape, and the lowest point of the lower end of each sieve plate 9 is equal to the highest point on the upper end of the receiving frame 3. The higher the point, the denser the screen mesh of the sieve plate 9 is located below. A lifting plate 10 is slidingly provided on the rear side of the casing 2, which drives the sieve plate 9 to move by lifting. The rear sides of each sieve plate 9 are connected to the front side of the lifting plate 10. The upper and lower sides of the rear side of the lifting plate 10 protrude outward, and a convex rod is provided in the upper and middle part of the lifting plate 10. Return springs 11 are symmetrically provided between the two ends of the two protrusions and the rear side of the casing 2 to provide restoring force for the lifting plate 10. A motor 12 is provided in the middle position of the rear side of the casing 2 to drive the runner 13 to rotate. A runner 13 is provided on the output shaft of the motor 12. The runner 13 rotates and contacts with the convex rod on the rear side of the lifting plate 10 to make the lifting plate 10 move up and down.

[0028] like Figure 2 and Figure 5As shown, it also includes a brush frame 14 and a guide rod 15. The inside of the casing 2 is provided with guide rods 15 corresponding to the top of each sieve plate 9 from top to bottom, and the guide rods 15 are in an inclined state, the end close to the sieve plate 9 is the lowest end, and the end connected to the inner side of the casing 2 is the highest end. A brush frame 14 is slidably provided on the outside of each guide rod 15, and the brush rods at the bottom of each brush frame 14 are in sliding contact with the screen of the sieve plate 9 below. The brush frame 14 slides along the guide rods 15 to make it easier to discharge the masterbatch on the sieve plate 9.

[0029] When it is necessary to screen the masterbatch, first place a storage box just below the bottom of the casing 2, and then put the masterbatch into it from the top of the casing 2. At this time, the electric push rod 6 has not been started, so the lifting frame 7 is in the initial position, so that the rotating plate 4 remains closed under the action of the torsion spring 5, preventing the masterbatch from falling directly from the rectangular opening, ensuring that the masterbatch can be evenly distributed and effectively screened. Subsequently, the motor 12 is started to drive the runner 13 to rotate, and the runner 13 contacts the convex rod on the rear side of the lifting plate 10, pushing the lifting plate 10 up and down. The up and down movement of the lifting plate 10 drives the sieve plate 9 connected to it to vibrate. The vibration of the sieve plate 9 prompts the masterbatch to be screened on its surface. Since the sieve plate 9 and the inclined plate 8 are staggered and the sieve plate 9 is located below the inclined plate 8, the masterbatch will slide on the inclined plate 8 and fall onto the sieve plate 9. Under the vibration of the sieve plate 9, smaller masterbatch will pass through the sieve holes and fall onto the inclined plate 8 below and continue to slide down. Until it passes through the next sieve plate 9; larger-sized masterbatches stay on the current sieve plate 9 until they reach the required size. The sieve plate 9 has a smaller aperture as it goes down, which means that the masterbatch size becomes smaller as it falls. Finally, the masterbatch that meets the minimum size requirement will pass through the last sieve plate 9, and the smaller-sized masterbatch will be directly discharged from the bottom of the casing 2. In order to further improve the screening efficiency, as the sieve plate 9 vibrates, the brush frame 14 will also slide up and down along the guide rod 15 to help remove the masterbatch or impurities that may block the sieve holes on the screen, ensuring that the screening process proceeds smoothly. When all the masterbatches have completed the screening process, the operator can start the electric push rod 6 to push the lifting frame 7 upward so that its opening no longer covers the rotating plate 4. At this time, the torsion spring 5 releases energy and the rotating plate 4 rotates to open the rectangular opening. In this way, the masterbatch staying on each sieve plate 9 will fall into the corresponding material receiving frame 3 according to its position, completing the entire screening process.

[0030] The above description is merely an example of the implementation of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention shall be included within the scope of protection of the present invention. Any matters not fully described in the present invention are prior art known to those skilled in the art.

Claims

1. A masterbatch screening machine for processing new material modified nylon insulation strips, characterized by: The invention comprises a base frame (1), a casing (2), a material receiving frame (3), a material blocking group and a screening group. The base frame (1) is provided with a casing (2) on the top, the casing (2) is a hollow frame with the top and the bottom connected, a plurality of rectangular openings are provided on the front side of the casing (2), a plurality of material receiving frames (3) are symmetrically provided on the front side of the casing (2) from top to bottom, each of the material receiving frames (3) is respectively corresponding to the bottom of each rectangular opening, a material blocking group for blocking the discharge of masterbatch is provided inside the casing (2) and on the front side, and a screening group for uniformly screening the masterbatch is provided inside the casing (2) and on the rear side.

2. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 1, characterized in that: The material blocking group includes: a rotating plate (4), a torsion spring (5), an electric push rod (6) and a lifting frame (7). A plurality of rotating plates (4) are symmetrically and rotatably arranged on the front side of the inner side of the casing (2). Each rotating plate (4) corresponds to the rear of each rectangular opening and covers it. A torsion spring (5) is arranged between the rotating connection between the two sides of each rotating plate (4) and the inner side of the casing (2). An electric push rod (6) is arranged on the front side of the upper part of the casing (2). A lifting frame (7) is arranged on the telescopic end of the electric push rod (6). The rear side of the lifting frame (7) is slidably connected to the front side of the casing (2), and the front side of each rotating plate (4) contacts the rear side of the lifting frame (7) on the front side. When the rotating plate (4) contacts the rear side of the lifting frame (7), the torsion spring (5) is in a tightened state.

3. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 2, characterized in that: An opening is provided on the lifting frame (7), and the opening is located outside a portion of the material receiving frame (3).

4. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 3, characterized in that: When the electric push rod (6) drives the lifting frame (7) to slide, the opening of the lifting frame (7) will cover the front side of the rotating plate (4), and the closed part of the rear side of the lifting frame (7) will no longer contact the front side of the rotating plate (4), so that the torsion spring (5) is loosened to drive the rotating plate (4) to rotate, so that the rectangular opening of the housing (2) is in an open state.

5. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 4, characterized in that: The screening group includes: an inclined plate (8), a screen plate (9), a lifting plate (10), a return spring (11), a motor (12) and a rotating wheel (13). A plurality of inclined plates (8) are arranged at equal intervals from top to bottom on the front side of the housing (2). A plurality of screen plates (9) are arranged at equal intervals from top to bottom between the two sides of the housing (2). The plurality of inclined plates (8) and the plurality of screen plates (9) are arranged in a staggered manner, and each of the screen plates (9) is located below each of the inclined plates (8). A lifting plate (10) is slidingly arranged on the rear side of the housing (2). The rear side of each sieve plate (9) is connected to the front side of the lifting plate (10), the upper and lower sides of the rear side of the lifting plate (10) protrude outward, and a protruding rod is provided at the upper middle part of the lifting plate (10), and a return spring (11) is symmetrically provided between the two ends of the two protruding parts and the rear side of the casing (2), and a motor (12) is provided at the middle position of the rear side of the casing (2), and a rotating wheel (13) is provided on the output shaft of the motor (12), and the rotating wheel (13) is in rotational contact with the protruding rod on the rear side of the lifting plate (10).

6. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 5, characterized in that: A blanking space of a rated size is left between the rear end of each inclined plate (8) and the inner rear wall of the casing (2).

7. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 6, characterized in that: Each of the sieve plates (9) is arranged in an inclined shape.

8. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 7, characterized in that: The lowest point of the lower end of each sieve plate (9) is equal to the highest point of the upper end of the material receiving frame (3).

9. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 8, characterized in that: The lower the sieve plate (9) is, the denser the sieve mesh is.

10. The masterbatch screening machine for processing new material modified nylon thermal insulation strips according to claim 9, characterized in that: The machine casing (2) further comprises a brush frame (14) and a guide rod (15). The guide rods (15) corresponding to the top of each sieve plate (9) are arranged inside the machine casing (2) from top to bottom, and the guide rods (15) are in an inclined state, with the end close to the sieve plate (9) being the lowest end and the end connected to the inner side of the machine casing (2) being the highest end. A brush frame (14) is slidably arranged on the outside of each guide rod (15), and the brush rods at the bottom of each brush frame (14) are in sliding contact with the sieve of the sieve plate (9) below.

Citation Information

Patent Citations

  • Master batch screening machine

    CN210675904U