Continuous feeding device for steamed bun packaging machine
By designing a double row annular conveying chain, side clamping conveying mechanism and limiting mechanism, the problem of inaccurate positioning during feeding of steamed bun packaging machine is solved, stable, continuous and efficient conveying of steamed buns is achieved, and packaging efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202422574504.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the feeding process of existing fully automatic steamed bun packaging machines, steamed buns are prone to rolling or sliding, resulting in inaccurate positioning and affecting the packaging effect and efficiency.
A continuous feeding device for steamed bun packaging machine is designed, using a double row annular conveying chain, a side clamping mechanism and a limiting mechanism to ensure the stable conveying and positioning of steamed buns, including the cooperation of the flip rack and the limiting mechanism, the side clamping mechanism provides additional support, and the guiding role of the guide limit groove and the guide column.
The continuous and stable feeding of steamed buns is achieved, packaging efficiency is improved, manual intervention is reduced, production costs are reduced, and equipment reliability and adaptability is improved.
Smart Images

Figure CN223302967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steamed bun packaging equipment, in particular to a continuous feeding device for a steamed bun packaging machine. Background Art
[0002] In the steamed bun production industry, packaging is crucial for ensuring product quality and extending shelf life. Traditional steamed bun packaging equipment often uses manual or semi-automatic methods. These methods are not only inefficient but also labor-intensive, making them difficult to meet the demands of large-scale production. With the advancement of automation technology, fully automatic steamed bun packaging machines have gradually been introduced into production lines, improving production efficiency and packaging quality. However, existing fully automatic steamed bun packaging machines still have some problems with the feeding process. For example, the buns are prone to rolling or sliding during transportation, resulting in inaccurate positioning, which in turn affects the packaging effect and speed.
[0003] To address these issues, a device is needed that can achieve continuous and stable steamed bun feeding. This device should ensure stable steamed bun delivery while improving packaging efficiency, reducing manual intervention, and lowering production costs. Therefore, developing a new continuous feeding device for steamed bun packaging machines has important practical significance and application value. Utility Model Content
[0004] The purpose of the present utility model is to provide a continuous feeding device for a steamed bun packaging machine to solve the problems pointed out in the above background technology. The device can realize the continuous feeding of steamed buns. At the same time, the configured side clamping mechanism can ensure the stability of steamed bun transportation and facilitate subsequent packaging.
[0005] The conveyor belt conveyor is a device for conveying conveying materials from a plurality of conveying means for conveying the conveyor belt conveyor to a plurality of conveying means for conveying the conveyor belt conveyor.
[0006] In order to further optimize the present invention, the following technical solutions may be preferably used:
[0007] Preferably, a loading platform is further provided on the frame at positions on both sides corresponding to the conveyor.
[0008] Preferably, a track plate is provided on the frame at a position corresponding to the double-row endless conveyor chain, and guide limit grooves cooperating with the double-row endless conveyor chain are provided on the track plate at positions corresponding to the upper conveying surface and the lower conveying surface of the double-row endless conveyor chain.
[0009] Preferably, the side clamping mechanism includes a side support roller group arranged on both sides of the upper conveying surface of the conveyor, the side support roller group includes a plurality of support rollers arranged side by side along the conveying direction, and the support rollers are rotated upward and arranged on the frame.
[0010] Preferably, the limiting mechanism includes a limiting rail arranged on the frame, the limiting rail is "L"-shaped, the bending portion of the limiting rail is arranged at the conveyor outlet position, and a limiting bearing that cooperates with the limiting rail is rotatably arranged on the flip frame, and the limiting bearing cooperates with the rolling support of the limiting rail.
[0011] Preferably, the conveyor further comprises a driving sprocket and a driven sprocket rotatably arranged on the frame, the double-row conveying chains are arranged on the driving sprocket and the driven sprocket, and a chain tensioning mechanism is arranged on the frame at a position corresponding to the driven chain.
[0012] Preferably, a conveying trough is provided on the frame at a position corresponding to the discharge port of the conveyor, and a pinching belt mechanism is provided on the frame at a position corresponding to the upper portion of the conveying trough. The pinching belt mechanism includes a plurality of belt rollers rotatably arranged on the frame, and the plurality of belt rollers are distributed in an inverted T shape. A pinching belt is wound around the belt rollers, and the pinching belt and the conveying trough below form a pinching conveying channel.
[0013] Preferably, the position of the conveying trough can be moved perpendicular to the conveying direction, a guide rail is provided on the frame along the moving direction of the conveying trough, a slide is provided on the guide rail, the conveying trough is provided on the slide, and a linear reciprocating drive mechanism for driving the slide to move along the guide rail is provided on the frame.
[0014] Preferably, guide posts are protrudingly provided on both sides of the guide rail, and rollers that cooperate with the guide posts are rotatably provided at the bottom of the slide.
[0015] Beneficial effects of the utility model:
[0016] 1) Double-row, looped conveyor chain design: This design provides a more stable conveying process. The double-row chain can carry more steamed buns while reducing the risk of downtime due to a single chain break or failure. The loop structure ensures continuous conveying, eliminating the need for frequent stops for refilling.
[0017] 2) Conveyor chain and positioning plate combination: The conveyor chain, positioning plates 1 and 2 together form the conveyor trough, providing stable support and positioning for the steamed buns. Positioning plate 1 is fixed, while positioning plate 2 is reversible. This design facilitates adjusting the position of the steamed buns during the packaging process and performing other operations such as flipping and arranging.
[0018] 3) Flipping frame and limiting mechanism: The setting of the flipping frame enables the positioning plate 2 to flip flexibly, while the limiting mechanism ensures the stability and accuracy during the flipping process, preventing the positioning plate 2 from deviating from the predetermined position during the flipping process, affecting the transportation and packaging of the steamed buns.
[0019] 4) Side clamping mechanism: Installed on both sides of the conveyor's upper conveying surface, the side clamping mechanism can further stabilize the position of the steamed buns, preventing them from shifting or falling due to vibration or collision during transportation. This is of great significance for improving packaging efficiency and reducing the defective rate.
[0020] 5) Compact overall structure: The entire device is compact and occupies little space, making it easy to integrate and use in the production line. At the same time, the close coordination between the various components makes the entire feeding process smoother and more efficient.
[0021] In summary, the continuous feeding device for the steamed bun packaging machine achieves stable, continuous and efficient transportation of steamed buns through its ingenious design and innovative structure, providing a new solution for the steamed bun packaging industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the continuous feeding device;
[0023] Figure 2 Schematic diagram of the three-dimensional structure of the conveyor;
[0024] Figure 3 Schematic diagram of the internal structure of the conveyor;
[0025] Figure 4 This is an enlarged schematic diagram of the structure at A;
[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the clamping and conveying belt mechanism;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure at the conveying trough.
[0028] Figure: 1. Frame; 2. Conveyor; 3. Pinch belt mechanism; 4. Conveyor trough; 5. Side pinch mechanism; 6. Loading platform; 7. Double-row endless conveyor chain; 8. Conveyor chain plate; 9. Positioning plate 1; 10. Positioning plate 2; 11. Limiting mechanism; 12. Support roller; 13. Turning frame; 14. Rotating shaft; 15. Limiting bearing; 16. Limiting track; 17. Bending section; 18. Chain tensioning mechanism; 19. Track plate.
[0029] 301, support frame; 302, belt roller; 303, pinch belt;
[0030] 401. Guide rail; 402. Slide; 403. Linear reciprocating drive mechanism; 404. Guide column; 405. Roller. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0032] See also Figures 1-4A continuous feeding device for a steamed bun packaging machine includes a frame 1, a conveyor 2 is installed on the frame, the conveyor 2 includes a double-row endless conveyor chain 7 rotatably mounted on the frame, wherein the conveyor also includes a driving sprocket and a driven sprocket rotatably mounted on the frame, the double-row conveyor chain is installed on the driving sprocket and the driven sprocket, and a chain tensioning mechanism 18 is installed on the frame corresponding to the driven chain position; conveyor chain plates 8 are evenly distributed axially between the double-row endless conveyor chains, and positioning plates 1 9 and 10 are respectively installed upward at the two ends of the conveyor chain plates on the frame, a conveying trough for storing steamed buns is formed between the positioning plate 1, the positioning plate 2 and the conveyor chain plate, the positioning plate 1 is installed on the conveyor chain plate, and the positioning plate 2 can be flipped and installed at the other end of the conveyor chain plate, and a flip frame 13 is installed on the back of the frame corresponding to the positioning plate 2. A rotating shaft 14 is installed on the top, which is rotatably installed between the double-row ring conveyor chains. A limiting mechanism 11 is installed on the flip frame away from the positioning plate 2. The limiting mechanism 11 is used to ensure the position of the positioning plate 2 during the conveying process; wherein the limiting mechanism includes a limiting rail installed on the frame, the limiting rail 16 is "L" shaped, and the bending portion 17 of the limiting rail is installed at the conveyor outlet position. A limiting bearing 15 that cooperates with the limiting rail is rotatably installed on the flip frame, and the limiting bearing cooperates with the rolling support of the limiting rail; when the steamed buns are transported to the outlet position, due to the action of the limiting rail, the positioning plate 2 maintains a continuous downward pushing action, pushing the steamed buns to the subsequent packaging line; the above design has the following advantages: (1) Improved flipping stability: The "L" shape design of the limiting rail 16 ensures the stability of the flip frame during the flipping process. When the flip frame rotates to a specific position (such as the conveyor outlet), the limiting bearing will roll along the bending portion of the limiting rail, thereby limiting the further movement of the flip frame. This design effectively prevents the overturning frame from overturning or shaking due to inertia or external force, and improves the stability and accuracy of the overturning. (2) Reduce wear and noise: The rolling support of the limit bearing and the limit rail reduces the friction and wear between the two. Compared with the traditional sliding contact method, the rolling contact method has a lower friction coefficient and a longer service life. At the same time, rolling contact also reduces the noise level caused by friction and improves the working environment. (3) Simplify overturning control: The design of the limit rail and the limit bearing simplifies the control process of the overturning frame. By rationally designing the shape and position of the limit rail, the overturning angle and stop position of the overturning frame can be accurately controlled. This design makes the overturning operation simpler and more reliable, and reduces the skill requirements for the operator. (4) Enhance equipment reliability: As an important support and limiting component of the overturning frame, the stability and reliability of the limit mechanism directly affect the operation effect of the entire equipment. The design of the "L"-shaped limit rail and limit bearing improves the stability and reliability of the limit mechanism, thereby enhancing the operation stability and reliability of the entire equipment. (5) Easy maintenance and adjustment: The installation and maintenance of the limit rail and the limit bearing are relatively simple.When necessary, worn parts can be easily inspected and replaced, or the position and angle of the limit rails and limit bearings can be adjusted. This design reduces maintenance costs and time, improving the maintainability and adjustability of the equipment. In summary, the limit mechanism, which utilizes an "L"-shaped limit rail mounted on the frame and is combined with the limit bearing rolling support on the turning frame, is a preferred solution for the continuous feeding device of a steamed bun packaging machine. This design improves turning stability, reduces wear and noise, simplifies turning control, enhances equipment reliability, and facilitates maintenance and adjustment, providing a more reliable and efficient solution for continuous and stable feeding of steamed buns.
[0033] A side clamping mechanism 5 is installed on the frame 1 at positions on both sides of the upper conveying surface of the conveyor 2, wherein the side clamping mechanism includes a side support roller group installed on both sides of the upper conveying surface of the conveyor, and the side support roller group includes a plurality of support rollers 12 installed side by side along the conveying direction, and the support rollers 12 are installed on the frame in an upward rotation; the above design has the following advantages: (1) Improved conveying stability: The side support roller group provides additional support and guidance for the steamed buns during the conveying process through a plurality of support rollers installed side by side along the conveying direction. These support rollers can effectively prevent the steamed buns from tipping over or deflecting during the conveying process, thereby improving the conveying stability. (2) Reduced steamed bun damage: Compared with the traditional clamping mechanism, the side support roller group contacts the steamed buns in a rolling contact manner, reducing the direct clamping force on the steamed buns. This design can reduce the extrusion and friction of the steamed buns during the conveying process, reduce the damage and deformation of the steamed buns, and ensure the integrity and aesthetics of the steamed buns. (3) Reduced noise and vibration: The rolling contact method of the side support roller group also helps to reduce the noise and vibration during the operation of the equipment. Compared with the traditional clamping mechanism, the rolling motion of the support roller is more stable and smooth, reducing the noise and vibration caused by uneven clamping force or loose clamping mechanism. (4) Strong adaptability: The design of the side support roller group has a certain flexibility and can be adjusted according to the size and shape of the steamed buns. By replacing support rollers of different diameters or spacings, it can adapt to the packaging needs of steamed buns of different types and sizes, improving the adaptability and flexibility of the equipment. (5) Easy maintenance: The maintenance of the side support roller group is relatively simple. When necessary, the worn support rollers can be easily disassembled and replaced, or the position and angle of the support rollers can be adjusted. This design reduces maintenance costs and time, and improves the reliability and service life of the equipment.
[0034] As a preferred embodiment, loading platforms 6 are also installed on the frame 1, corresponding to positions on both sides of the conveyor 2. The presence of the loading platforms makes the steamed bun loading process smoother and more efficient. Operators can directly place the steamed buns on the platforms, which automatically or with assistance feed them onto the conveyor, reducing manual handling and placement time, thereby improving overall production efficiency.
[0035] As a preferred embodiment, a track plate 19 is installed on the frame 1 at positions corresponding to the double-row endless conveyor chain 7. Guide and limit grooves are installed on the track plate at positions corresponding to the upper and lower conveying surfaces of the double-row endless conveyor chain, which cooperate with the double-row endless conveyor chain. This design enhances conveying stability: the guide and limit grooves ensure that the double-row endless conveyor chain maintains a stable trajectory and posture during operation. This helps reduce conveying instability caused by conveyor chain sway or deviation, thereby improving the stability and safety of steamed bun conveying.
[0036] As a preferred embodiment, a conveyor trough 4 is installed on the frame at the position corresponding to the discharge port of the conveyor, and a clamping belt mechanism 3 is installed on the frame at a position corresponding to the upper portion of the conveyor trough 4. The clamping belt mechanism 3 includes a support frame 301 rotatably mounted on the frame, and a plurality of belt rollers 302 are rotatably mounted on the support frame. The plurality of belt rollers are arranged in an inverted T shape, and a clamping belt 303 is wound around the belt roller. The clamping belt and the conveyor trough below form a clamping conveying channel, wherein the height of the clamping belt mechanism can be adjusted. This design can ensure that the steamed buns are stably and continuously conveyed at the discharge port. The clamping belt applies a certain clamping force to the steamed buns to prevent them from shifting or falling during the conveying process, thereby improving the conveying efficiency. The clamping action between the clamping belt and the conveyor trough is relatively gentle, which reduces the impact and extrusion on the steamed buns during the conveying process and helps to protect the integrity and appearance quality of the steamed buns.
[0037] As a preferred embodiment, the position of the conveying trough 4 can be moved perpendicular to the conveying direction. A guide rail 401 is installed on the frame along the direction of movement of the conveying trough, a slide 402 is installed on the guide rail, the conveying trough is installed on the slide, and a linear reciprocating drive mechanism 403 for driving the slide to move along the guide rail is installed on the frame; the conveying trough can be moved perpendicular to the conveying direction. This design enables the equipment to adapt to the packaging needs of steamed buns of different sizes and specifications. By adjusting the position of the conveying trough, it can be ensured that the steamed buns can accurately enter the subsequent packaging process, which improves the adaptability and flexibility of the equipment. The mobility of the conveying trough also allows for more flexible layout adjustments of the production line. According to the actual situation of the production site, the position and angle of the conveying trough can be easily adjusted to optimize the production process and improve production efficiency. The guide rails are protrudingly installed on both sides, and the bottom of the slide is rotatably installed with rollers 405 that cooperate with the guide rails. The above design has the following advantages: (1) It can reduce wear: the guide rails protruding on both sides of the guide rails cooperate with the rollers at the bottom of the slide. This rolling contact method reduces friction and wear and extends the service life of the equipment. At the same time, the guide column also plays a guiding and positioning role, ensuring the stability and accuracy of the conveyor trough during movement. (2) Simplified maintenance: The design of the guide rails, guide columns and rollers is relatively simple, easy to maintain and replace. When necessary, worn parts can be easily inspected and replaced, reducing maintenance costs and time.
[0038] It should be noted that in the description of the present invention, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and are not intended to indicate or imply that the device or component described must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0039] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0040] The term "comprise" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed or inherent to such process, article, or apparatus / device.
[0041] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.
Claims
1. A continuous feeding device for a steamed bun packaging machine, comprising a frame on which a conveyor is provided, characterized in that: The conveyor includes a double-row endless conveyor chain rotatably arranged on a frame, and conveyor chain plates are evenly distributed axially between the double-row endless conveyor chains, and positioning plates 1 and 2 are respectively upwardly arranged at positions corresponding to the two ends of the conveyor chain plates on the frame, and a conveying trough for storing steamed buns is formed between the positioning plate 1, the positioning plate 2 and the conveyor chain plates, the positioning plate 1 is arranged on the conveyor chain plate, and the positioning plate 2 can be flipped and arranged at the other end of the conveyor chain plate, and a flip frame is provided on the frame at a back position corresponding to the positioning plate 2, and a rotating shaft is provided on the flip frame, and the rotating shaft is rotatably arranged between the double-row endless conveyor chains, and a limiting mechanism is provided on the flip frame at a position away from the positioning plate 2, and the limiting mechanism is used to ensure the position of the positioning plate 2 during conveying; side clamping mechanisms are provided on the frame at positions on both sides of the upper conveying surface corresponding to the conveyor.
2. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: A loading platform is also provided on the frame at positions on both sides corresponding to the conveyor.
3. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: The frame is provided with a track plate at a position corresponding to the double-row endless conveyor chain, and the track plate is provided with a guide limit groove cooperating with the double-row endless conveyor chain at a position corresponding to the upper conveying surface and the lower conveying surface of the double-row endless conveyor chain.
4. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: The side pinching mechanism includes side support roller groups arranged on both sides of the upper conveying surface of the conveyor, and the side support roller groups include multiple support rollers arranged side by side along the conveying direction, and the support rollers are rotated upward and arranged on the frame.
5. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: The limiting mechanism includes a limiting rail arranged on the frame, the limiting rail is "L"-shaped, the bending portion of the limiting rail is arranged at the conveyor outlet position, and a limiting bearing that cooperates with the limiting rail is rotatably arranged on the turning frame, and the limiting bearing cooperates with the limiting rail rolling support.
6. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: The conveyor further comprises a driving sprocket and a driven sprocket rotatably arranged on the frame, the double-row conveying chains are arranged on the driving sprocket and the driven sprocket, and a chain tensioning mechanism is arranged on the frame at a position corresponding to the driven chain.
7. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: A conveying trough is provided on the frame at a position corresponding to the discharge port of the conveyor, and a pinching belt mechanism is provided on the frame at a position corresponding to the upper portion of the conveying trough. The pinching belt mechanism includes a plurality of belt rollers rotatably arranged on the frame, and the plurality of belt rollers are distributed in an inverted T shape. A pinching belt is wound around the belt rollers, and the pinching belt and the conveying trough below form a pinching conveying channel.
8. The continuous feeding device for a steamed bun packaging machine according to claim 1, characterized in that: The position of the conveying trough can be moved perpendicular to the conveying direction. A guide rail is provided on the frame along the moving direction of the conveying trough. A slide is provided on the guide rail. The conveying trough is provided on the slide. A linear reciprocating drive mechanism for driving the slide to move along the guide rail is provided on the frame.
9. The continuous feeding device for a steamed bun packaging machine according to claim 8, characterized in that: Guide columns are protrudingly provided on both sides of the guide rail, and rollers that cooperate with the guide columns are rotatably provided on the bottom of the slide.