Novel remote control tape winding device with automatic and neat winding function

By designing a new remote control tape reel device with automatic rolling function, the combination of oil cylinders and motors and PLC control is used to realize full automation of the tape reel, solving the problem of time-consuming and labor-intensive artificial tape reels and improving efficiency and safety.

CN223303414UActive Publication Date: 2025-09-05JIANGSU LIANSHUO INTELLIGENT IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422890131.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-05
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing tape reel requires manual maintenance and cooperation, which leads to the tape reel working time-consuming and labor-intensive, inefficient and low automation.

Method used

A new remote control tape reel device with automatic rolling function is designed, and fully automated control is achieved through the combination of oil cylinder and motor, including the first draw belt oil cylinder, the second draw belt oil cylinder, the draw belt motor, the entrained oil cylinder, the rotary motor, etc., and the automatic tape reel and the draw belt are realized in conjunction with the PLC control system.

Benefits of technology

It realizes a fully automated tape reel process, reduces labor intensity, shortens working hours, improves work efficiency, and improves production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel remote control tape coiling device with an automatic and neat coiling function, which comprises a tape coiling frame and a mounting frame positioned in the tape coiling frame, a first tape drawing oil cylinder is fixedly mounted on one side of the tape coiling frame, one end of the first tape drawing oil cylinder is fixedly connected with a first tape drawing motor, and the other end of the first tape drawing oil cylinder is fixedly connected with a second tape drawing motor. A second belt drawing oil cylinder is fixedly installed on the other side of the belt winding frame, one end of the second belt drawing oil cylinder is fixedly connected with a second belt drawing motor, and a second belt clamping oil cylinder is fixedly installed at the bottom of the installation frame. According to the novel remote control tape winding device with the automatic orderly winding function, full-automatic operation and automatic tape winding and drawing can be achieved through full-process automation of the technology, it can be well guaranteed that adhesive tape is automatically and orderly wound, the tape feeding direction can be automatically adjusted, manual observation is not needed, the labor intensity is effectively relieved, the tape winding working time is shortened, and the production efficiency is improved. And the working efficiency of tape winding is improved, and the production safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, in particular to a novel remote-controlled belt winding device with an automatic winding function. Background Art

[0002] With the continuous progress of the coal mining industry, retractable belt conveyors have been widely used in coal mines. As the first belt conveyor connecting the working face, using a belt reel to retract the belt surface has become the mainstream design of retractable belt conveyors, and the automation of belt reels has become the main research direction of belt conveyors.

[0003] At present, each industrial process of the tape winding machine requires a shift of maintenance workers to cooperate in the execution, which makes manual tape winding time time-consuming and labor-intensive, and causes long tape winding working time, resulting in low tape winding working efficiency and low automation of tape winding. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the utility model provides a new remote control tape winding device with automatic winding function, which solves the problem that each industrial process of the tape winding machine requires a shift of maintenance workers to cooperate in execution, resulting in time-consuming and labor-intensive manual tape winding, which reduces the working time of the tape winding.

[0005] The cam is fixedly mounted on the belt reel, and the cam is secured to the belt reel by means of a hydraulic cylinder configured to move the belts toward the guide rails, wherein the hydraulic cylinder is connected to the hydraulic cylinder to move the belts toward the guide rails.

[0006] Preferably, a conveying motor is fixedly mounted on one end of the rear of the mounting frame, a belt cutting cylinder is fixedly mounted on the front of the mounting frame, and a driving roller motor is fixedly mounted on the rear of the mounting frame and on one side of the conveying motor.

[0007] Preferably, one side of the belt cutting cylinder is fixedly connected to a belt pressing cylinder, and one side of the belt pressing cylinder is fixedly installed with a first rotary motor.

[0008] Preferably, a tape cutting motor is fixedly mounted at the rear of the mounting frame and located between the conveying motor and the driving roller motor. Beneficial effects

[0009] The utility model provides a novel remote-controlled tape winding device with an automatic winding function. Compared with the existing technology, it has the following advantages:

[0010] The utility model can achieve full automation through full process automation of the process, automatic tape winding and drawing, which can well ensure that the tape is automatically wound and can automatically adjust the direction of the tape feed without manual observation, effectively reducing labor intensity, shortening the working time of tape winding, improving the working efficiency of tape winding, and improving production safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the external structure of the utility model;

[0012] Figure 2 It is a top view of the structure of the tape reel, tape cutting cylinder, driving roller motor, tape pressing cylinder, first rotary motor and conveying motor of the utility model;

[0013] Figure 3 This is a top view of the tape motor structure of the present invention.

[0014] In the figure: 1. Tape reel; 2. Mounting frame; 3. First tape extraction cylinder; 4. First tape extraction motor; 5. Second tape extraction motor; 6. Second tape extraction cylinder; 7. First tape clamping cylinder; 8. Belt; 9. Conveying motor; 10. Tape cutting cylinder; 11. Driving roller motor; 12. Tape pressing cylinder; 13. First rotary motor; 14. Second rotary motor; 15. Tape lifting cylinder; 16. Tape reel motor; 17. Tape cutting motor; 18. Second tape clamping cylinder. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0016] See also Figure 1-3The utility model provides a technical solution: a new remote-controlled tape winding device with automatic winding function, comprising a tape winding frame 1 and a mounting frame 2 located inside the tape winding frame 1, a first tape-drawing cylinder 3 is fixedly installed on one side of the tape winding frame 1, one end of the first tape-drawing cylinder 3 is fixedly connected to the first tape-drawing motor 4, a second tape-drawing cylinder 6 is fixedly installed on the other side of the tape winding frame 1, one end of the second tape-drawing cylinder 6 is fixedly connected to the second tape-drawing motor 5, a second clamping cylinder 18 is fixedly installed on the bottom of the mounting frame 2, a belt 8 is fixedly connected to one side of the mounting frame 2, a first clamping cylinder 7 is fixedly installed on one side of the mounting frame 2, a second rotary motor 14 is fixedly installed on the inside of the tape winding frame 1 and on one side of the mounting frame 2 through a fixed seat, a belt lifting cylinder 15 is fixedly installed on one side of the second rotary motor 14, and a tape winding motor 16 is fixedly installed on one side of the top of the second rotary motor 14.

[0017] Furthermore, a conveying motor 9 is fixedly installed at one end of the rear of the mounting frame 2, a belt cutting cylinder 10 is fixedly installed at the front of the mounting frame 2, a driving roller motor 11 is fixedly installed at the rear of the mounting frame 2 and on one side of the conveying motor 9, a belt pressing cylinder 12 is fixedly connected to one side of the belt cutting cylinder 10, a first rotary motor 13 is fixedly installed on one side of the belt pressing cylinder 12, and a belt cutting motor 17 is fixedly installed at the rear of the mounting frame 2 and between the conveying motor 9 and the driving roller motor 11.

[0018] It should be noted that the tape winding device is all controlled by PLC and is fully automated, with automatic tape winding and withdrawal, which is safer.

[0019] When in use, the first belt-drawing cylinder 3 and the second belt-drawing cylinder 6 are controlled to rise and clamp the belt, and then the first belt-drawing motor 4 and the second belt-drawing motor 5 are controlled to rotate, driving the belt to move to the right, so that the driving roller motor 11 drives the belt to transmit, and the first rotary motor 13 is controlled to drive the belt pressing cylinder 12 to move to the mounting frame 2, and the belt is squeezed and limited by the belt pressing cylinder 12, and the belt is controlled to cut the belt. The first entrainment cylinder 7 will clamp the belt, and at the same time, the conveying motor 9 is controlled to drive the first entrainment cylinder 7 to move, so that the first entrainment cylinder 7 drives the belt to move to the right, and at the same time, the second rotary motor 14 is controlled to drive the lifting cylinder 15 to adjust the direction, and the lifting cylinder 15 is controlled to extend to drive the winding motor 16 to move to the belt, and the belt is wound by the winding motor 16.

Claims

1. A novel remote control tape winding device with an automatic winding function, comprising a tape winding frame (1) and a mounting frame (2) located inside the tape winding frame (1), characterized in that: A first belt-drawing cylinder (3) is fixedly installed on one side of the belt reel (1), and one end of the first belt-drawing cylinder (3) is fixedly connected to a first belt-drawing motor (4). A second belt-drawing cylinder (6) is fixedly installed on the other side of the belt reel (1), and one end of the second belt-drawing cylinder (6) is fixedly connected to a second belt-drawing motor (5). A second clamping cylinder (18) is fixedly installed on the bottom of the mounting frame (2), and a belt (8) is fixedly connected to one side of the mounting frame (2). A first clamping cylinder (7) is fixedly installed on one side of the mounting frame (2). A second rotary motor (14) is fixedly installed inside the belt reel (1) and on one side of the mounting frame (2) through a fixed seat. A belt-lifting cylinder (15) is fixedly installed on one side of the second rotary motor (14), and a belt reel motor (16) is fixedly installed on one side of the top of the second rotary motor (14).

2. The novel remote-controlled tape winding device with automatic winding function according to claim 1, characterized in that: A conveying motor (9) is fixedly mounted on one end of the rear portion of the mounting frame (2), a tape cutting cylinder (10) is fixedly mounted on the front portion of the mounting frame (2), and a driving roller motor (11) is fixedly mounted on the rear portion of the mounting frame (2) and on one side of the conveying motor (9).

3. The novel remote-controlled tape winding device with automatic winding function according to claim 2, characterized in that: One side of the belt cutting cylinder (10) is fixedly connected to a belt pressing cylinder (12), and one side of the belt pressing cylinder (12) is fixedly installed with a first rotary motor (13).

4. The novel remote-controlled tape winding device with automatic winding function according to claim 2, characterized in that: A tape cutting motor (17) is fixedly mounted at the rear of the mounting frame (2) and located between the conveying motor (9) and the driving roller motor (11).