Automatic turnover equipment
By designing automatic turnover equipment and using automatic guided vehicles and conveyor belt components to achieve automatic turnover of carriers, the problem of low degree of automation in carrier turnover is solved, and turnover efficiency and environmental adaptability are improved.
Patent Information
- Application Number
- CN202421853971.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-01
AI Technical Summary
In the existing motherboard production process, the turnover of carriers requires frequent manual handling, the degree of automation is low, and it is difficult to achieve effective turnover in a small space.
An automatic turnover equipment is designed, including a material picking device, a material discharging device, an automatic guided vehicle body and a frame. The automatic guided vehicle body drives the frame to move to the material picking and discharging device, and the conveyor belt assembly is used to realize the automatic turnover of the carrier, thereby enhancing the degree of automation.
The automation level of vehicle turnover is improved, labor costs are reduced, and vehicle turnover can be achieved in a small space, thereby enhancing environmental adaptability.
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Figure CN223303477U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of production and manufacturing technology, and in particular to an automatic turnover equipment. Background Art
[0002] During the existing motherboard production process, the carriers used to hold the motherboards require frequent turnover. This process requires frequent manual handling and loading and unloading, resulting in a low level of automation and relatively low work efficiency. Furthermore, in the confined production space, manual handling and loading and unloading are inconvenient, making efficient carrier turnover difficult. Utility Model Content
[0003] In view of the above, the present application provides an automatic turnover device to solve the above problems.
[0004] An embodiment of the present application provides an automatic turnover equipment, including a material picking device, a material discharging device, an automatic guided vehicle body, and a frame, wherein the frame includes: a shell, the front end and the rear end of the shell both have openings; a conveying mechanism, arranged in the shell, the conveying mechanism includes a bracket and a conveyor belt assembly, the bracket is fixed in the shell, and the conveyor belt assembly is installed on the bracket; wherein, the frame is installed on the automatic guided vehicle body, the automatic guided vehicle body is used to drive the frame to move to the material picking device so that the opening corresponds to the material picking device, the conveyor belt assembly is used to transfer the carrier in the material picking device to the shell, the automatic guided vehicle body is also used to drive the frame to move to the material discharging device so that the opening corresponds to the material discharging device, and the conveyor belt assembly is used to transfer the carrier in the shell to the material discharging device, thereby realizing the turnover of the carrier from the material picking device to the material discharging device.
[0005] In the above embodiment, the frame is driven by the automatic guided vehicle body so that the opening of the housing corresponds to the material picking device and the material discharging device, thereby achieving docking between the frame and the material picking device and the material discharging device. The carrier in the material picking device is then transferred to the housing by a conveyor belt assembly, and finally the carrier in the housing is transferred to the material discharging device, thereby achieving turnover of the carrier from the material picking device to the material discharging device, thereby enhancing the degree of automation, improving turnover efficiency, and reducing labor costs. In addition, the front and rear ends of the housing have openings, allowing the front and rear ends of the frame to dock with the material picking device and the material discharging device, thereby achieving turnover of the carrier even in a narrow space, and having strong environmental adaptability.
[0006] In some embodiments, the support includes an upper support and a lower support, and the conveyor belt assembly is installed on both the upper support and the lower support.
[0007] In some embodiments, two pairs of the conveyor belt assemblies are installed on each of the upper support and the lower support.
[0008] In some embodiments, the frame also includes a guide plate, which is fixed to the inner side of the shell and located on both sides of the conveyor belt assembly. The extension direction of the guide plate is consistent with the conveying direction of the conveyor belt assembly. The guide plate is slidably connected to the carrier, and the guide plate is used to guide the carrier.
[0009] In some embodiments, the conveyor belt assembly further includes at least two positioning members, which are disposed on the bracket and are retractable up and down relative to the conveyor belt assembly.
[0010] In some embodiments, the automatic turnover equipment further includes a detector, which is disposed at the opening of the frame and is used to detect the carrier.
[0011] In some embodiments, the conveyor belt assembly includes a driving shaft, at least two driving wheels, at least two driven wheels, at least two conveyor belts, and a driving member. A supporting block is provided on both sides of the bracket, the driving wheels are provided at both ends of the driving shaft, the supporting block is provided with a supporting plate, the driven wheel is rotatably installed on the supporting plate, the driving wheel and the driven wheel are connected through the conveyor belt, the supporting block is located between the driving wheel and the driven wheel and is arranged at intervals, the driving member is installed on the bracket and connected to the driving shaft, and the driving member is used to drive the driving shaft to rotate.
[0012] In some embodiments, the conveyor belt assembly further includes a limiting portion, which is disposed on the supporting block and fixed to the bracket. The height of the limiting portion is higher than the conveyor belt, and the limiting portion is used to fix the supporting block and block the carrier.
[0013] In some embodiments, the conveyor belt assembly further includes a plurality of connecting shafts, both ends of which are respectively fixed to the supporting blocks.
[0014] In some embodiments, the automatic turnover equipment further includes a connecting plate, which is disposed at the bottom of the frame, and the frame is connected to the automatic guided vehicle body via the connecting plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of a module of an automatic turnover device provided in one embodiment of the present application.
[0016] Figure 2 A schematic structural diagram of the automatic turnover equipment provided in one embodiment of the present application.
[0017] Figure 3 for Figure 2 The structural diagram of the conveyor belt assembly is shown.
[0018] Description of main component symbols
[0019] Automatic turnover equipment 100
[0020] Reclaiming device 10
[0021] Discharging device 20
[0022] Vehicle 21
[0023] Automatic guided vehicle body 30
[0024] Frame 40
[0025] Housing 41
[0026] Opening 411
[0027] Top cover 412
[0028] Side Door 413
[0029] Back plate 414
[0030] Equipment Framework 415
[0031] Emergency stop button 416
[0032] Status indicator 417
[0033] Closing plate 418
[0034] Conveying mechanism 42
[0035] Bracket 421
[0036] Upper bracket 4211
[0037] Lower bracket 4212
[0038] Bearing block 4213
[0039] Carrier plate 4214
[0040] Conveyor belt assembly 422
[0041] Drive shaft 4221
[0042] Driving wheel 4222
[0043] Driven wheel 4223
[0044] Conveyor Belt 4224
[0045] Drive 4225
[0046] Limiting part 4226
[0047] Positioning slot 4227
[0048] Connecting shaft 4228
[0049] Deflector 43
[0050] Positioning member 44
[0051] Detector 50
[0052] Connecting plate 60 DETAILED DESCRIPTION
[0053] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and should not be understood as limiting the present application.
[0054] In the embodiments of this application, it should be noted that, unless otherwise expressly specified or limited, words such as "for example" and "for example" are used to indicate examples, illustrations, or explanations. Any embodiment or design described as "for example" in the embodiments of this application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Rather, the use of words such as "for example" is intended to present related concepts in a concrete manner.
[0055] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, electrical connections, or mutual communication; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0056] In the description of this application, it should be noted that the terms "first," "second," and so on (if any) in the specification and claims of this application are used to distinguish similar objects, rather than to describe a specific order or precedence. In the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0057] In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the present invention is described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0058] During the existing motherboard production process, the carriers used to hold the motherboards require frequent turnover. This process requires frequent manual handling and loading and unloading, resulting in a low level of automation and relatively low work efficiency. Furthermore, in the confined production space, manual handling and loading and unloading are inconvenient, making efficient carrier turnover difficult.
[0059] In view of the above, the present application provides an automatic turnover device to solve the above problems.
[0060] See also Figure 1 , which is a schematic diagram of a module of an automatic turnover device 100 provided in an embodiment of the present application. Specifically, the automatic turnover device 100 includes a material taking device 10, a material placing device 20, an automatic guided vehicle body 30, and a vehicle frame 40.
[0061] Combine Figure 2 As shown, in some embodiments, the frame 40 includes a housing 41 and a conveying mechanism 42. The housing 41 has an opening 411 at both the front and rear ends. The conveying mechanism 42 is disposed within the housing 41. The conveying mechanism 42 includes a bracket 421 and a conveyor belt assembly 422. The bracket 421 is fixed within the housing 41, and the conveyor belt assembly 422 is mounted on the bracket 421. The frame 40 is mounted on the AGV body 30. The AGV body 30 is used to drive the frame 40 to move to the retrieving device 10 so that the opening 411 corresponds to the retrieving device 10. The conveyor belt assembly 422 is used to transfer the carrier 21 in the retrieving device 10 into the housing 41. The AGV body 30 is also used to drive the frame 40 to move to the discharge device 20 so that the opening 411 is aligned with the discharge device 20. The conveyor belt assembly 422 is used to transfer the carrier 21 in the housing 41 to the discharge device 20, thereby achieving the turnover of the carrier 21 from the retrieving device 10 to the discharge device 20.
[0062] The working principle of the automatic turnover equipment 100 of this embodiment is as follows: the material picking device 10 automatically takes the material from the workbench and loads it into the carrier 21; after the material picking device 10 fills the carrier 21 with materials, the automatic guided vehicle body 30 drives the frame 40 to move to the material picking device 10, the frame 40 docks with the material picking device 10, and the conveyor belt assembly 422 transports the carrier 21 into the frame 40; the automatic guided vehicle body 30 drives the frame 40 to move to the material discharging device 20, the frame 40 docks with the material discharging device 20, and the conveyor belt assembly 422 transports the carrier 21 to the material discharging device 20, thereby realizing the turnover of the carrier 21.
[0063] In the above embodiment, the frame 40 is driven to move by the automatic guided vehicle body 30, so that the opening 411 of the shell 41 corresponds to the material picking device 10 and the material discharging device 20, thereby achieving the docking of the frame 40 with the material picking device 10 and the material discharging device 20. Then, the carrier 21 in the material picking device 10 is transferred to the shell 41 by the conveyor belt assembly 422, and finally, the carrier 21 in the shell 41 is transferred to the material discharging device 20, thereby achieving the turnover of the carrier 21 from the material picking device 10 to the material discharging device 20, thereby enhancing the degree of automation, improving turnover efficiency, and reducing labor costs. In addition, the front and rear ends of the shell 41 both have openings 411, which enable the front and rear ends of the frame 40 to dock with the material picking device 10 and the material discharging device 20, facilitating automatic material picking and discharging, and achieving the turnover process of the carrier 21 even in a narrow space, with strong environmental adaptability.
[0064] In some embodiments, the material may be a steel sheet, and the material taking device 10 may be a steel sheet taking machine, the material discharging device 20 may be a steel sheet placing machine, and the carrier 21 is used to carry the steel sheet.
[0065] It should be noted that the material taking device 10, the material discharging device 20, and the automatic guided vehicle body 30 of the present application are existing technologies and will not be described in detail in this application.
[0066] In some embodiments, housing 41 includes a top cover 412, side doors 413, and a rear panel 414. Top cover 412, side doors 413, and rear panel 414 are connected. A device frame 415 is disposed within housing 41. Device frame 415 is comprised of a sheet metal structure. An emergency stop button 416 and a status indicator light 417 are disposed on top cover 412.
[0067] In the above embodiment, during the start-up, movement, and stopping of the AGV body 30, the vehicle 21 is prevented from falling off the conveyor assembly 422 by the various surfaces of the housing 41, resulting in high stability and safety. The integrated design of the equipment frame 415 offers a simple structure, strong load-bearing capacity, and high stability. An emergency stop button 416 and a status indicator light 417 are provided on the rear panel 414, enabling operators to quickly detect faults, initiate emergency stops, and perform repairs, thereby reducing the risk of mainboard damage and improving production efficiency.
[0068] In some embodiments, the support 421 includes an upper support 4211 and a lower support 4212 , and a conveyor belt assembly 422 is installed on both the upper support 4211 and the lower support 4212 .
[0069] In the above embodiment, the bracket 421 adopts a double-layer structure and a conveyor belt assembly 422 is installed on each layer, so that the carriers 21 can be placed in double layers, thereby improving the turnover of materials.
[0070] In some embodiments, two pairs of conveyor belt assemblies 422 are installed on both the upper support 4211 and the lower support 4212 .
[0071] In the above embodiment, by installing two pairs of conveyor belt assemblies 422 on the upper bracket 4211 and the lower bracket 4212, the material turnover rate is further improved, and automatic material collection or discharge at the front end or rear end of the shell 41 is also facilitated.
[0072] In some embodiments, the frame 40 further includes deflectors 43. The deflectors 43 are fixed to the inner side of the housing 41 and located on both sides of the conveyor assembly 422. The deflectors 43 extend in the same direction as the conveying direction of the conveyor assembly 422. The deflectors 43 are slidably connected to the carrier 21. The deflectors 43 are used to guide the carrier 21.
[0073] In the above embodiment, the guide plate 43 is used to guide the carrier 21 to prevent the conveyor belt assembly 422 from deviating from the carrier 21 during the conveying process, thereby improving the conveying stability and accuracy.
[0074] In some embodiments, the conveyor belt assembly 422 further includes at least two positioning members 44 . The two positioning members 44 are disposed on the bracket 421 and are retractable up and down relative to the conveyor belt assembly 422 .
[0075] In the above embodiment, when the carrier 21 is conveyed into the shell 41, the two positioning members 44 extend into the positioning position of the carrier 21 to achieve the positioning of the carrier 21; when the carrier 21 is not conveyed into the shell 41, the two positioning members 44 retract to the bottom of the conveyor belt assembly 422 to avoid affecting the conveying work of the conveyor belt assembly 422.
[0076] In some embodiments, the automatic turnover device 100 further includes a detector 50 . The detector 50 is disposed at an opening 411 of the frame 40 . The detector 50 is used to detect the carrier 21 .
[0077] In the above embodiment, when the detector 50 detects the carrier 21 , the conveyor belt assembly 422 starts the conveying operation; when the detector 50 does not detect the carrier 21 , the conveyor belt assembly 422 stops the conveying operation.
[0078] Combine Figure 3As shown, in some embodiments, the conveyor belt assembly 422 includes a driving shaft 4221, at least two driving wheels 4222, at least two driven wheels 4223, at least two conveyor belts 4224, and a driving member 4225. A supporting block 4213 is provided on both sides of the bracket 421, and a driving wheel 4222 is provided at both ends of the driving shaft 4221. A supporting plate 4214 is provided on the side of the supporting block 4213. The driven wheel 4223 is rotatably installed on the supporting plate 4214. The driving wheel 4222 and the driven wheel 4223 are connected by the conveyor belt 4224. The supporting block 4213 is located between the driving wheel 4222 and the driven wheel 4223 and is arranged at intervals. The driving member 4225 is installed on the bracket 421 and connected to the driving shaft 4221. The driving member 4225 is used to drive the driving shaft 4221 to rotate.
[0079] In some embodiments, the driving member 4225 may be a DC motor, which is not limited in this application.
[0080] In the above embodiment, when it is necessary to take or place the carrier 21, the driving member 4225 drives the driving shaft 4221 to rotate, and the driving shaft 4221 drives the rotation of the driving wheel 4222, and the driving wheel 4222 drives the rotation of the driven wheel 4223 through the conveyor belt 4224, thereby driving the movement of the conveyor belt 4224 to achieve the purpose of taking or placing the carrier 21. The conveyor belt 4224 as a transmission component has a simple structure, is easy to maintain, has low energy consumption, low cost, smooth transportation, will not damage materials, has low production noise, and a wide range of applications. In addition, the carrier 21 on the conveyor belt 4224 is supported by the bearing block 4213, which improves the load-bearing capacity of the conveyor belt assembly 422. The driven wheel 4223 is installed by the bearing plate 4214 to improve the transportation efficiency of the carrier 21.
[0081] In some embodiments, the conveyor belt assembly 422 also includes multiple limiting portions 4226, which are arranged on the outside of the supporting block 4213 and fixed to the bracket 421. The height of the multiple limiting portions 4226 is higher than the conveyor belt 4224, and the multiple limiting portions 4226 are used to fix the supporting block 4213 and block the carrier 21.
[0082] In some embodiments, the limiting portion 4226 may be a limiting plate.
[0083] In the above embodiment, the support block 4213 is fixed by a plurality of stoppers 4226, so that the support block 4213 is spaced apart from the bracket 421, thereby enabling the support block 4213 to support the conveyor belt 4224. The plurality of stoppers 4226 are located outside the conveyor belt 4224, blocking the carrier 21 and preventing it from falling off the conveyor belt 4224 during transportation.
[0084] In some embodiments, a positioning groove 4227 is provided on the side of the supporting block 4213 in contact with the conveyor belt 4224, and the conveyor belt 4224 is accommodated in the positioning groove 4227 to prevent the conveyor belt 4224 from deviating during movement, thereby improving the conveying stability.
[0085] In some embodiments, the conveyor belt assembly 422 further includes a plurality of connecting shafts 4228 , and both ends of the plurality of connecting shafts 4228 are respectively fixed to the supporting blocks 4213 .
[0086] In the above embodiment, by providing the connecting shaft 4228 between the supporting blocks 4213 on both sides, the stability of the conveyor belt assembly 422 is enhanced, and the load-bearing capacity of the conveyor belt assembly 422 is further improved.
[0087] In some embodiments, the automatic turnover equipment 100 also includes a connecting plate 60, which is arranged at the bottom of the frame 40. The frame 40 is connected to the automatic guided vehicle body 30 through the connecting plate 60, which facilitates the installation of the frame 40 to the automatic guided vehicle body 30, improves the connection stability between the frame 40 and the automatic guided vehicle body 30, and thereby improves the transportation stability of the automatic guided vehicle body 30.
[0088] In some embodiments, the housing 41 further includes a sealing plate 418 . The sealing plate 418 is disposed below the side door 413 and abuts against the connecting plate 60 , thereby improving the connection stability between the vehicle frame 40 and the AGV body 30 .
[0089] In some embodiments, the structure of the frame 40 is adaptable and can cope with changes in the size of the vehicle 21 . It can be applied to different vehicles 21 , has a wide range of applications, and is highly scalable.
[0090] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present application is defined by the appended claims rather than the foregoing description, and all variations that come within the meaning and range of equivalents of the claims are intended to be embraced herein.
[0091] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. An automatic turnover device, comprising a material taking device, a material discharging device, and an automatic guided vehicle body, characterized in that: Also included is a vehicle frame, the vehicle frame comprising: a housing, wherein both the front end and the rear end of the housing have openings; A conveying mechanism is disposed in the housing, the conveying mechanism comprising a bracket and a conveyor belt assembly, the bracket being fixed in the housing, and the conveyor belt assembly being mounted on the bracket; In which, the frame is installed on the automatic guided vehicle body, and the automatic guided vehicle body is used to drive the frame to move to the material picking device so that the opening corresponds to the material picking device, and the conveyor belt assembly is used to transfer the carrier in the material picking device to the shell. The automatic guided vehicle body is also used to drive the frame to move to the material discharging device so that the opening corresponds to the material discharging device, and the conveyor belt assembly is used to transfer the carrier in the shell to the material discharging device, thereby realizing the turnover of the carrier from the material picking device to the material discharging device.
2. The automatic turnover equipment according to claim 1, characterized in that: The bracket includes an upper bracket and a lower bracket, and the conveyor belt assembly is installed on both the upper bracket and the lower bracket.
3. The automatic turnover equipment according to claim 2, characterized in that: Two pairs of conveyor belt assemblies are installed on the upper bracket and the lower bracket.
4. The automatic turnover equipment according to claim 1, characterized in that: The frame also includes a guide plate, which is fixed to the inner side of the shell and located on both sides of the conveyor belt assembly. The extension direction of the guide plate is consistent with the conveying direction of the conveyor belt assembly. The guide plate is slidably connected to the carrier and is used to guide the carrier.
5. The automatic turnover equipment according to claim 1, characterized in that: The conveyor belt assembly further includes at least two positioning members, which are arranged on the bracket and can be extended and retracted up and down relative to the conveyor belt assembly.
6. The automatic turnover equipment according to claim 1, characterized in that: The automatic turnover equipment further includes a detector, which is disposed at the opening of the frame and is used to detect the carrier.
7. The automatic turnover equipment according to claim 1, characterized in that: The conveyor belt assembly includes a driving shaft, at least two driving wheels, at least two driven wheels, at least two conveyor belts, and a driving member. Supporting blocks are respectively provided on both sides of the bracket, the driving wheels are provided at both ends of the driving shaft, the supporting blocks are provided with supporting plates, the driven wheels are rotatably mounted on the supporting plates, the driving wheels and the driven wheels are connected through the conveyor belt, the supporting blocks are located between the driving wheels and the driven wheels and are arranged at intervals, the driving member is installed on the bracket and connected to the driving shaft, and the driving member is used to drive the driving shaft to rotate.
8. The automatic turnover equipment according to claim 7, characterized in that: The conveyor belt assembly further includes a limiting portion, which is disposed on the bearing block and fixed to the bracket. The height of the limiting portion is higher than the conveyor belt, and the limiting portion is used to fix the bearing block and block the carrier.
9. The automatic turnover equipment according to claim 7, characterized in that: The conveyor belt assembly further includes a plurality of connecting shafts, both ends of which are respectively fixed to the bearing blocks.
10. The automatic turnover equipment according to claim 9, characterized in that: The automatic turnover equipment further includes a connecting plate, which is arranged at the bottom of the frame, and the frame is connected to the automatic guided vehicle body through the connecting plate.