Turntable mechanism of efficient full-automatic package testing machine

Abstract

The utility model provides a turntable mechanism of a high-efficiency full-automatic package testing machine, and relates to the technical field of package testing machines. The device comprises a rotating disc, a driving unit, unloading units, a feeding unit, a detection unit and a discharging unit, the rotating disc is in transmission connection with the driving unit, a plurality of clamping openings are formed in the rotating disc in the circumferential direction, each clamping opening is connected with one unloading unit, and the unloading units can bear and release products. The discharging end of the feeding unit can be in butt joint with the bayonet rotating to the front of the feeding unit, the multiple detection units are distributed on the outer side of the rotary disc in the circumferential direction, and the rotary disc can drive products to sequentially pass through all the detection units and the discharging unit when rotating. According to the equipment, full-automatic feeding, detecting and discharging operation can be achieved, the operation efficiency is improved, the production cost and the labor cost are saved, products are detected by different detecting units in sequence, the screening accuracy can be further improved, the outflow risk of defective products is completely eradicated, and the quality and stability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of package measuring machines, in particular to a high-efficiency full-automatic package measuring machine turntable mechanism. Background Art

[0002] With the continuous development of science and technology, the application of inductor products has become more and more extensive, and the requirements for their characteristics have become more and more stringent. Using measuring instruments to perform electrical screening at the end of the inductor is a common and important means to prevent the outflow of defective products.

[0003] However, the more stringent the testing requirements, the more test stations there are. In the current production process, manual labor is still largely used to transfer products between different test stations. This results in low efficiency of test packages, making it unable to meet the production needs of large orders, and also leads to relatively high labor costs. Utility Model Content

[0004] The purpose of this utility model is to provide a highly efficient fully automatic package measuring machine turntable mechanism to solve the technical problems existing in the prior art. The various technical effects that can be produced by the preferred technical solution among the various technical solutions provided by this utility model are described in detail below.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A high-efficiency, fully automatic package measuring machine turntable mechanism comprises a turntable, a drive unit, a discharge unit, a loading unit, a detection unit and a discharge unit. The turntable is transmission-connected to the drive unit. The turntable is circumferentially provided with a plurality of bayonet holes and each bayonet hole is connected to a discharge unit. The discharge unit can support and release products. The discharge end of the loading unit can dock with the bayonet hole rotated to the front thereof. A plurality of detection units are circumferentially distributed on the outside of the turntable. When the turntable rotates, the product can be driven to pass through all the detection units and the discharge unit in sequence.

[0007] Preferably, it further includes an outer frame, which includes an annular frame body and legs connected to the bottom of the annular frame body. The annular frame body is located outside the turntable, and several detection units are circumferentially connected to the top of the annular frame body.

[0008] Preferably, the detection unit includes an electrical detection component, and the electrical detection component is connected to the top of the annular frame.

[0009] Preferably, the electrical detection component includes a second telescopic cylinder and a metal test rod, the cylinder seat of the second telescopic cylinder is connected to the top of the annular frame, and the metal test rod is movably connected to the second telescopic cylinder.

[0010] Preferably, the unloading unit includes a third telescopic cylinder, a vacuum nozzle assembly and a carrier assembly, the cylinder seat of the third telescopic cylinder is connected to the top of the annular frame, the vacuum nozzle assembly is movably connected to the third telescopic cylinder, and the carrier assembly is located below the turntable.

[0011] Preferably, the unloading unit includes a first telescopic cylinder and a stopper, the cylinder seat of the first telescopic cylinder is connected to the bottom of the turntable, the stopper is movably connected to the first telescopic cylinder, and the stopper can support the product when it is located below the bayonet, and the product can be dropped after the stopper is retracted inward from below the bayonet.

[0012] Preferably, the inner diameter of the annular frame and the outer diameter of the turntable match each other and a fitting gap is formed therebetween.

[0013] Preferably, the annular frame has a notch, and the discharge end of the loading unit is located at the notch.

[0014] Preferably, it further comprises a placement box, wherein a plurality of the placement boxes are distributed along the circumference, and each of the detection units has a corresponding placement box below the inner side.

[0015] Preferably, the loading unit includes a circular vibration feeding plate and a straight vibration feeding channel, the discharge end of the circular vibration feeding plate is docked with the feed end of the straight vibration feeding channel, and the discharge end of the straight vibration feeding channel is docked with the bayonet.

[0016] The beneficial effects of the utility model are as follows: by using the turntable to drive the product to run in sequence between different detection units in a rotating manner, and respectively performing loading and unloading operations through the loading unit and the unloading unit, fully automated loading, detection and unloading operations can be achieved, thereby improving operation efficiency and saving production costs and labor costs;

[0017] By arranging a bayonet on the turntable and connecting it with a discharge unit, the bayonet can cooperate with the discharge unit to achieve the support and release of the product and maintain the stability of the product during movement;

[0018] The products are tested in different testing units in sequence, which can further improve the accuracy of screening, eliminate the risk of defective products flowing out, and improve quality and stability. In addition, since different products may require different electrical tests, different testing units can be set up to meet different testing needs.

[0019] It is compatible with inductor products of different sizes and has stronger product applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a detailed structural diagram of the turntable and unloading unit of the utility model;

[0023] Figure 3 This is a detailed structural diagram of the detection unit, blanking unit, outer frame and placement box of the utility model;

[0024] Figure 4 This is a detailed structural diagram of the turntable, drive unit, detection unit, and blanking unit of the utility model;

[0025] Figure 5 This is a structural diagram of the utility model with a cabinet;

[0026] In the figure, 1 is the turntable; 11 is the bayonet;

[0027] 2. Drive unit;

[0028] 3. Unloading unit; 31. First telescopic cylinder; 32. Stopper;

[0029] 4. Loading unit; 41. Circular vibration feeding plate; 42. Straight vibration feeding channel;

[0030] 5. Detection unit; 51. Second telescopic cylinder; 52. Metal test rod;

[0031] 6. Unloading unit; 61. Third telescopic cylinder; 62. Vacuum nozzle assembly; 63. Carrier tape assembly;

[0032] 7. Outer frame; 71. Ring frame; 72. Support legs;

[0033] 8. Place the box;

[0034] 9. Cabinet. DETAILED DESCRIPTION

[0035] To make the purpose, technical solution, and advantages of the present invention more clear, the technical solution of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model depending on the specific circumstances.

[0038] Reference Figures 1 to 5 The utility model provides a high-efficiency fully automatic package measuring machine turntable mechanism, comprising a turntable 1, a driving unit 2, a discharge unit 3, a loading unit 4, a detection unit 5 and a discharge unit 6;

[0039] The turntable 1 is in transmission connection with the driving unit 2, and the driving unit 2 can drive the turntable 1 to rotate;

[0040] The turntable 1 is provided with a plurality of bayonet holes 11 along the circumference. The bayonet holes 11 are preferably evenly distributed. During the rotation of the turntable 1, different bayonet holes 11 will cyclically move to the front of the discharge end of the loading unit 4. The discharge end of the loading unit 4 can dock with the bayonet hole 11 rotated to the front of the loading unit 4, and the product is delivered to the bayonet hole 11. At the same time, the turntable 1 is connected to a discharge unit 3 at each bayonet hole 11. The discharge unit 3 can support the product and release the product.

[0041] Several inspection units 5 are distributed along the circumference of the outer side of the turntable 1. Different inspection units 5 can perform different inspections on the product. During the rotation process, the turntable 1 can drive the product to pass through all the inspection units 5 in sequence. When a certain inspection unit 5 detects that the product is defective, the unloading unit 3 can release the product so that the product will not move to the next inspection unit 5. If the inspection unit 5 detects that the product is a qualified product for the corresponding inspection item, the unloading unit 3 can continue to support the product with the cooperation of the bayonet 11, and the turntable 1 drives the product to move to the next inspection unit 5;

[0042] When the product passes all the inspections of the inspection units 5 and is qualified, it can be moved to the unloading unit 6, which can take the product off and move it to the subsequent packaging equipment for packaging operations.

[0043] By using the turntable 1 to rotate and drive the product to run in sequence between different detection units 5, and respectively performing loading and unloading operations through the loading unit 4 and the unloading unit 6, fully automated loading, testing and unloading operations can be achieved, thereby improving operation efficiency and saving production costs and labor costs;

[0044] By providing a bayonet 11 on the turntable 1 and connecting the unloading unit 3, the bayonet 11 can cooperate with the unloading unit 3 to achieve the support and release of the product and maintain the stability of the product during the movement;

[0045] The products are sequentially tested by different testing units 5, which can further improve the accuracy of screening, eliminate the risk of defective products flowing out, and improve quality and stability. In addition, since different products may require different electrical tests, different testing units 5 can be set to meet different testing needs.

[0046] It is compatible with inductor products of different sizes and has stronger product applicability.

[0047] In order to better fix all the detection units 5, the turntable mechanism of the efficient and fully automatic packet detection machine further includes an outer frame 7, which preferably includes an annular frame 71 and legs 72 connected to the bottom of the annular frame 71. The legs 72 can increase the height of the annular frame 71 so that the annular frame 71 can better adapt to the settings of other structures.

[0048] By providing an annular frame 71, several detection units 5 can be connected to the top of the annular frame 71 along the circumferential direction, which can facilitate the position determination of the detection unit 5 and cooperate with the rotating turntable 1, so that the product can pass through all the detection units 5 in sequence for detection while rotating.

[0049] The annular frame 71 is located outside the turntable 1. The annular frame 71 can limit the turntable 1 to a certain extent to prevent the turntable 1 from generating a large displacement in the horizontal plane during the rotation process.

[0050] In this embodiment, it is preferred that the inner diameter of the annular frame 71 matches the outer diameter of the turntable 1, and a fitting gap is formed between the two. In addition, a sliding connection can be formed between the annular frame 71 and the turntable 1 by providing a slide rail on the annular frame 71, thereby further enhancing the limiting function. However, it is necessary to leave enough space at the bayonet 11 to avoid affecting the normal operation at the bayonet 11.

[0051] In addition, the annular frame 71 is not a complete annular structure. It is preferred that the annular frame 71 has a notch. In this way, the notch can be used to place the loading unit 4 so that the discharge end of the loading unit 4 is located at the notch, so that the product can be transported more directly to the bayonet 11.

[0052] In this embodiment, the driving unit 2 is preferably a combination structure of a driving motor and a rotating shaft. The rotating shaft is connected to the turntable 1. The driving motor can drive the rotating shaft and the turntable 1 to rotate continuously.

[0053] In this embodiment, the unloading unit 3 includes a first telescopic cylinder 31 and a stopper 32. The cylinder seat of the first telescopic cylinder 31 is connected to the bottom of the turntable 1, and the stopper 32 is movably connected to the first telescopic cylinder 31. After the first telescopic cylinder 31 is started, it can drive the stopper 32 to extend or retract. When the stopper 32 is extended to the extreme position, it can be just below the bayonet 11. At this time, the stopper 32 can support the product and cooperate with the inner wall of the bayonet 11 to prevent the product from falling. When the stopper 32 is retracted from the bottom of the bayonet 11 toward the inside to the extreme position, it can be completely moved out from the bottom of the bayonet 11. At this time, the product is not subjected to any supporting force and can fall by its own gravity.

[0054] In this embodiment, the detection unit 5 includes an electrical detection component, which is connected to the top of the annular frame 71. The electrical detection component can perform actual testing on the product to determine whether the product is compliant. Different electrical detection components correspond to different test items.

[0055] The electrical detection component preferably includes a second telescopic cylinder 51 and a metal test rod 52. The cylinder seat of the second telescopic cylinder 51 is connected to the top of the annular frame 71, and the metal test rod 52 is movably connected to the second telescopic cylinder 51. During testing, the second telescopic cylinder 51 can drive the metal test rod 52 to move downward in the vertical direction, so that the metal test rod 52 contacts the upper surface of the product. After the test is completed, the metal test rod 52 can be driven to move upward to release the contact with the upper surface of the product.

[0056] In this embodiment, the unloading unit 6 includes a third telescopic cylinder 61, a vacuum nozzle assembly 62 and a carrier assembly 63. The cylinder base of the third telescopic cylinder 61 is connected to the top of the annular frame 71. The vacuum nozzle assembly 62 is movably connected to the third telescopic cylinder 61. The carrier assembly 63 is located below the turntable 1.

[0057] Products that have passed the inspection of all the inspection units 5 can be driven by the turntable 1 to the third telescopic cylinder 61. The third telescopic cylinder 61 can drive the vacuum suction nozzle assembly 62 to move downward to suck the product. At the same time, the first telescopic cylinder 31 of the corresponding unloading unit 3 can drive the block 32 to retract inward to the extreme position. Then the third telescopic cylinder 61 can drive the vacuum suction nozzle assembly 62 to continue to move downward to the carrier assembly 63. The carrier assembly 63 is provided with a circulating carrier belt, which can transport the product to the subsequent packaging equipment for packaging operations.

[0058] In this embodiment, in order to collect defective products, the turntable mechanism of the efficient and fully automatic package inspection machine also includes a placement box 8. Several placement boxes 8 are distributed along the circumference. There is a placement box 8 corresponding to the lower inner side of each inspection unit 5. The placement box 8 can orderly receive products that fall from the bayonet 11 and collect defective products. During the actual inspection operation, if the test result is NG, the first telescopic cylinder 31 drives the stopper 32 to be retracted from under the bayonet 11. After the product loses the supporting force of the stopper 32, it can fall directly into the placement box 8 by gravity.

[0059] The loading unit 4 includes a circular vibration feeding plate 41 and a straight vibration feeding channel 42. The discharge end of the circular vibration feeding plate 41 is connected to the feed end of the straight vibration feeding channel 42, and the discharge end of the straight vibration feeding channel 42 is connected to the bayonet 11. The product is transported to the circular vibration feeding plate 41 through external equipment. The circular vibration feeding plate 41 transports the product to the straight vibration feeding channel 42, and the straight vibration feeding channel 42 transports the product to the bayonet 11. The circular vibration feeding plate 41 and the straight vibration feeding channel 42 can achieve orderly loading and improve efficiency.

[0060] In this embodiment, the turntable mechanism of the efficient and fully automatic package measuring machine preferably also includes a cabinet 9, and the drive unit 2, loading unit 4, unloading unit 6, outer frame 7 and placement box 8 are preferably arranged on the cabinet 9, and the cabinet 9 can support and fix the above structure.

[0061] The application principle of the turntable mechanism of the efficient and fully automatic package measuring machine provided in this embodiment is as follows: the product is conveyed in turn by the circular vibration feeding plate 41 and the straight vibration feeding channel 42 of the loading unit 4, and is moved from the discharge end of the straight vibration feeding channel 42 to the bayonet 11 on the turntable 1 in front of it. The product is extended by the first telescopic cylinder 31 and supported by the block 32 located below the bayonet 11. The driving unit 2 drives the turntable 1 to rotate continuously along the annular frame 71, and drives the product to the first electrical detection component for testing. If the test result is NG, the first telescopic cylinder 31 drives the block 32 to retract from under the bayonet 11, so that the product falls directly into the placement box 8 by gravity. If the test result is OK, the continuously rotating turntable 1 can move the product to the second The product is tested at each electrical detection component. If the test result is NG, the first telescopic cylinder 31 drives the stopper 32 to be retracted from under the bayonet 11, so that the product falls directly into the placement box 8 by gravity. If the test result is OK, the continuously rotating turntable 1 can move the product to the third electrical detection component for testing, and so on, until the detection of all electrical detection components is completed. Then the continuously rotating turntable 1 can move the product to the unloading unit 6, and the third telescopic cylinder 61 starts to drive the vacuum suction nozzle assembly 62 to suck the product. Then the first telescopic cylinder 31 drives the stopper 32 to be retracted from under the bayonet 11, and the vacuum suction nozzle assembly 62 releases the product onto the carrier of the carrier assembly 63, and transports it to the subsequent packaging equipment through the carrier to complete the packaging operation.

[0062] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A high-efficiency fully automatic package measuring machine turntable mechanism, characterized in that: The invention comprises a turntable (1), a driving unit (2), a discharge unit (3), a loading unit (4), a detection unit (5) and a discharge unit (6); the turntable (1) is connected to the driving unit (2) in a transmission manner; the turntable (1) is provided with a plurality of bayonet holes (11) along the circumference, and a discharge unit (3) is connected to each bayonet hole (11); the discharge unit (3) can support and release products; the discharge end of the loading unit (4) can dock with the bayonet hole (11) rotated to the front thereof; a plurality of detection units (5) are distributed on the outer side of the turntable (1) along the circumference; when the turntable (1) rotates, the product can be driven to pass through all the detection units (5) and the discharge unit (6) in sequence.

2. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 1 is characterized in that: The invention also includes an outer frame (7), wherein the outer frame (7) includes an annular frame body (71) and legs (72) connected to the bottom of the annular frame body (71), the annular frame body (71) is located outside the turntable (1), and a plurality of detection units (5) are connected to the top of the annular frame body (71) along the circumferential direction.

3. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 2 is characterized in that: The detection unit (5) comprises an electrical detection component, and the electrical detection component is connected to the top of the annular frame (71).

4. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 3 is characterized in that: The electrical detection component comprises a second telescopic cylinder (51) and a metal test rod (52); the cylinder seat of the second telescopic cylinder (51) is connected to the top of the annular frame (71); and the metal test rod (52) is movably connected to the second telescopic cylinder (51).

5. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 2 is characterized in that: The unloading unit (6) includes a third telescopic cylinder (61), a vacuum nozzle assembly (62) and a carrier assembly (63); the cylinder seat of the third telescopic cylinder (61) is connected to the top of the annular frame (71); the vacuum nozzle assembly (62) is movably connected to the third telescopic cylinder (61); and the carrier assembly (63) is located below the turntable (1).

6. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 1 is characterized in that: The unloading unit (3) comprises a first telescopic cylinder (31) and a stopper (32); the cylinder seat of the first telescopic cylinder (31) is connected to the bottom of the turntable (1); the stopper (32) is movably connected to the first telescopic cylinder (31); the stopper (32) is capable of supporting the product when located below the bayonet (11); and the stopper (32) is capable of causing the product to fall after being retracted inward from below the bayonet (11).

7. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 2 is characterized in that: The inner diameter of the annular frame (71) matches the outer diameter of the turntable (1), and a fitting gap is formed between the two.

8. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 2 is characterized in that: The annular frame (71) has a notch, and the discharge end of the loading unit (4) is located at the notch.

9. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 1 is characterized in that: It also includes a placement box (8), wherein a plurality of the placement boxes (8) are distributed along the circumference, and each of the detection units (5) has a corresponding placement box (8) located below the inner side.

10. The high-efficiency fully automatic package measuring machine turntable mechanism according to claim 1 is characterized in that: The feeding unit (4) comprises a circular vibration feeding plate (41) and a straight vibration feeding channel (42); the discharge end of the circular vibration feeding plate (41) is connected to the feed end of the straight vibration feeding channel (42); and the discharge end of the straight vibration feeding channel (42) is connected to the bayonet (11).

Images