Thermal cutting equipment for small-width demolding cloth
The running speed of the stripping cloth is controlled by combining the magnetic powder brake and tension controller with the electromagnetic principle, which solves the problems of unstable slitting of small-width stripping cloth and inconvenient cutter replacement, and achieves efficient and stable cutting effect.
Patent Information
- Application Number
- CN202422467378.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing technology cannot stably cut small-width release cloth, which affects the cutting quality, and the inconvenience of replacing the cutter leads to low cutting efficiency.
The magnetic powder brake and tension controller are combined with electromagnetic principles to control the running speed of the stripping cloth, and the cutter is easily replaced through the knob and screw structure, achieving stable cutting and efficient cutter replacement.
It achieves high-quality cutting of the release cloth at a stable speed, and can quickly replace the cutter, which improves cutting efficiency.
Smart Images

Figure CN223304760U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stripping cloth cutting, in particular to a small-width stripping cloth thermal cutting device. Background Art
[0002] Conventional large cutting machines can process stripping cloth with a width of 2.3m. The semi-finished stripping cloth processed is a large roll of full-width semi-finished stripping cloth after weaving, washing and shaping. This semi-finished product is generally 6000m long, about 200cm wide, and has a roll diameter of about 1m. Conventional cutting machines are mainly used for batch production of large-volume stripping cloth. The finished product of stripping cloth is generally 10cm wide and 300m long. The minimum production width is 5cm. In order to avoid defective products when cutting with conventional large cutting machines, secondary cutting is required. Therefore, a special small cutting machine that can be used to slitting single rolls of stripping cloth and small-width stripping cloth has been developed.
[0003] However, when the prior art is used, if the release cloth cannot be stably cut, the cutting quality is affected, and if the cutter cannot be replaced, the cutting efficiency is affected. Utility Model Content
[0004] The purpose of the utility model is to provide a small-width stripping cloth thermal cutting device to solve the problems raised by the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A small-width demolding cloth thermal cutting equipment comprises two box bodies, two second motors are fixedly connected to the inside of the box body on one side, the output end of the second motor on one side is fixedly connected to the unwinding magnetic powder brake, the output end of the second motor on one side is fixedly connected to the winding magnetic powder brake, the output end surface of the winding magnetic powder brake is fixedly connected to an endless chain, one end of the endless chain is fixedly connected to a winding tension controller, an electric push rod is fixedly connected to the top of the electric push rod, the top of the electric push rod is fixedly connected to a fixed plate, the bottom of the fixed plate is fixedly connected to two support plates, a bidirectional screw rod is threadedly connected between the two support plates, the surface of the support plate on one side is fixedly connected to the first motor, the surface of the bidirectional screw rod is threadedly connected to two wire seats, the surface of the wire seat is respectively fixedly connected to a first hollow connector and a second hollow connector, the surface of the first hollow connector is threadedly connected to a first screw, the surface of the first screw is threadedly connected to a mounting rod, the surface of the mounting rod is provided with two limiting holes, and the second screw is threadedly connected to both sides of the second hollow connector.
[0007] Preferably, the output end of the winding tension controller is fixedly connected to a winding shaft, and the unwinding shaft and the winding shaft are both rotatably connected between the two boxes.
[0008] Preferably, one end of the first screw is fixedly connected to a first knob, and the limiting hole is adapted to the size of the first screw.
[0009] Preferably, one end of the second screw is fixedly connected to the second knob, and the other end of the second screw is threadedly connected to an arc-shaped limiting plate, and the arc-shaped limiting plate is in contact with the surface of the mounting rod.
[0010] Preferably, the output end of the first motor is fixedly connected to one end of the bidirectional screw rod, and a cutter is fixedly connected to the bottom of the mounting rod.
[0011] Preferably, two cloth guide shafts are rotatably connected between the two boxes, and a control area is provided on the surface of one side of the box, and the control area is electrically connected to the first motor, the second motor, and the electric push rod.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] When the utility model is in use, the control area starts the tension controller to adjust the input and output currents of the magnetic powder brake, controls the coil current size, and makes the output torque reach the required torque. Based on the electromagnetic principle, the magnetic powder is used to transmit the torque, and the excitation current and the transmission torque are in a linear relationship. By adjusting the size of the excitation current, the size of the torque can be effectively controlled. Finally, the second motor connected to the winding magnetic powder brake is started to drive the winding magnetic powder brake to rotate. The rotation of the winding magnetic powder brake drives the chain to rotate, and the chain drives the tension controller to rotate, thereby realizing effective control of the running speed and ensuring that the stripping cloth can be cut at a stable running speed, so as to solve the problem of affecting the cutting quality if the stripping cloth cannot be cut stably.
[0014] At the same time, when the present invention is in use, as time goes by, the cutter will become blunt due to longer use and rust, which affects the cutting efficiency. Therefore, by turning the first knob and the second knob, the first knob and the second knob will drive the first screw and the second screw to move toward the outside of the first hollow connecting piece and the second hollow connecting piece respectively, thereby driving the arc limit plate away from the mounting rod until the first screw is away enough to remove the mounting rod from the first hollow connecting piece, and finally remove the mounting rod from the first hollow connecting piece and the second hollow connecting piece, and then install the new cutter into the first hollow connecting piece and the second hollow connecting piece according to the reverse operation of the above method, so as to solve the problem of affecting the cutting efficiency if the cutter is not replaced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the cutter structure of the utility model;
[0017] Figure 3 For this utility model Figure 1 A magnified view of the structure at center A;
[0018] Figure 4 This is a front cross-sectional view of the first hollow connector and the second hollow connector structure of the utility model;
[0019] Figure 5 It is a side sectional view of the right side box structure of the present invention.
[0020] In the figure: 1. Box body; 2. Control area; 3. Reeling shaft; 4. Unreeling shaft; 5. Cloth guide shaft; 6. Electric push rod; 7. Fixed plate; 8. Support plate; 9. Bidirectional screw; 10. First motor; 11. Wire holder; 12. Cutter; 13. First hollow connector; 14. Second hollow connector; 15. First screw; 16. First knob; 17. Second screw; 18. Second knob; 19. Mounting rod; 20. Limit hole; 21. Arc limit plate; 22. Second motor; 23. Unreeling magnetic powder brake; 24. Rewinding magnetic powder brake; 25. Tension controller; 26. Ring chain. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-5The utility model provides a technical solution: a small-width demoulding cloth thermal cutting device, comprising two box bodies 1, two second motors 22 are fixedly connected inside the box body 1 on one side, the output end of the second motor 22 on one side is fixedly connected to the unwinding magnetic powder brake 23, the output end of the unwinding magnetic powder brake 23 is fixedly connected to the unwinding shaft 4, the output end of the second motor 22 on one side is fixedly connected to the winding magnetic powder brake 24, the output end surface of the winding magnetic powder brake 24 is fixedly connected to the ring chain 26, one end of the ring chain 26 is fixedly connected to the winding tension controller 25, the output end of the unwinding magnetic powder brake 23 is fixedly connected to the unwinding shaft 4, the output end of the winding tension controller 25 is fixedly connected to the winding shaft 3, the unwinding shaft 4 and the winding shaft 3 are both rotatably connected Between the two boxes 1, an electric push rod 6 is fixedly connected to the top of the box 1, a fixed plate 7 is fixedly connected to the top of the electric push rod 6, two support plates 8 are fixedly connected to the bottom of the fixed plate 7, a bidirectional screw rod 9 is threadedly connected between the two support plates 8, a first motor 10 is fixedly connected to the surface of the support plate 8 on one side, two wire seats 11 are threadedly connected to the surface of the bidirectional screw rod 9, a first hollow connector 13 and a second hollow connector 14 are fixedly connected to the surface of the wire seat 11, a first screw 15 is threadedly connected to the surface of the first hollow connector 13, a mounting rod 19 is threadedly connected to the surface of the first screw 15, and two limiting holes 20 are provided on the surface of the mounting rod 19. The second hollow connector 14 is threadedly connected to the second screw 17 on both sides, and the first screw 15 is threadedly connected to the second screw 17 on both sides. One end is fixedly connected with a first knob 16, a limiting hole 20 is adapted to the size of the first screw 15, one end of the second screw 17 is fixedly connected with a second knob 18, and the other end of the second screw 17 is threadedly connected with an arc-shaped limiting plate 21, and the arc-shaped limiting plate 21 is in contact with the surface of the mounting rod 19. The stripping cloth is placed on the surface of the unwinding shaft 4, and then one end is fixedly connected to the winding shaft 3. The input and output currents of the magnetic powder brake are adjusted by the tension controller to control the coil current so that the output torque reaches the required torque. Based on the electromagnetic principle, the torque is transmitted by magnetic powder, and the excitation current and the transmission torque are in a linear relationship. By adjusting the excitation current, the torque can be effectively controlled. Finally, the second motor 22 connected to the winding magnetic powder brake 24 is started to bring the stripping cloth to the winding shaft 3. The dynamic winding magnetic powder brake 24 rotates, and the rotation of the winding magnetic powder brake 24 will drive the chain to rotate, and the chain will drive the tension controller to rotate, thereby realizing effective control of the running speed, ensuring that the stripping cloth can be cut at a stable running speed. During cutting, as the stripping cloth is cut thinner and thinner, it is inconvenient for the cutter 12 to contact the stripping cloth. Therefore, after cutting a certain thickness, the electric push rod 6 is started, and the electric push rod 6 will drive the fixed plate 7 to move downward, and the fixed plate 7 moves downward to drive the two support plates 8 to move downward, and the support plate 8 moves downward to drive the bidirectional screw rod 9 to move downward, and the bidirectional screw rod 9 moves downward to drive the wire holder 11 to move downward, and the wire holder 11 moves downward to drive the first hollow connector 13 and the second hollow connector 14 to move downward.The first hollow connecting member 13 and the second hollow connecting member 14 move downward, driving the two cutters 12 to move downward until they move to a suitable position, thereby facilitating cutting. As time goes by, the cutter 12 will become blunt due to long-term use and rust, affecting cutting efficiency. Therefore, by turning the first knob 16 and the second knob 18, the first knob 16 and the second knob 18 will drive the first screw rod 15 and the second screw rod 17 to move outward of the first hollow connecting member 13 and the second hollow connecting member 14 respectively, thereby driving the arc-shaped limit plate 21 away from the mounting rod 19 until the first screw rod 15 is away enough to remove the mounting rod 19 from the first hollow connecting member 13, and finally remove the mounting rod 19 from the first hollow connecting member 13 and the second hollow connecting member 14, and then install the new cutter 12 into the first hollow connecting member 13 and the second hollow connecting member 14 according to the reverse operation of the above method.
[0023] like Figure 1 and Figure 2 As shown, the output end of the first motor 10 is fixedly connected to one end of the bidirectional screw rod 9, and the cutter 12 is fixedly connected to the bottom of the mounting rod 19. The first motor 10 drives the bidirectional screw rod 9 to rotate. The rotation of the bidirectional screw rod 9 will drive the wire seat 11 to move in the corresponding direction or in the opposite direction on its surface, thereby driving the two cutters 12 to move closer and farther away.
[0024] like Figure 1 As shown, two cloth guide shafts 5 are rotatably connected between the two boxes 1, and a control area 2 is provided on the surface of the other side of the box 1. The control area 2 is electrically connected to the first motor 10, the second motor 22, and the electric push rod 6. The cloth guide shaft 5 is used to guide the demolding cloth, and the control area 2 is used to control the start of the first motor 10, the second motor 22, and the electric push rod 6.
[0025] Working principle: When in use, place the stripping cloth on the surface of the unwinding shaft 4, and then fix one end to the rewinding shaft 3;
[0026] Then, the tension controller is activated through control area 2 to adjust the input and output currents of the magnetic powder brake, controlling the coil current to achieve the required output torque. Based on the electromagnetic principle, the magnetic powder is used to transmit torque, and the excitation current and the transmitted torque are linearly related. By adjusting the excitation current, the torque can be effectively controlled. Finally, the second motor 22 connected to the winding magnetic powder brake 24 is activated to drive the winding magnetic powder brake 24 to rotate. The rotation of the winding magnetic powder brake 24 drives the chain to rotate, and the chain drives the tension controller to rotate, thereby achieving effective control of the operating speed and ensuring that the stripping cloth can be slit at a stable operating speed.
[0027] Since the stripping cloth becomes thinner and thinner during slitting, it is inconvenient for the cutter 12 to contact the stripping cloth. Therefore, after cutting a certain thickness, the electric push rod 6 is started, and the electric push rod 6 will drive the fixed plate 7 to move downward, and the fixed plate 7 moves downward to drive the two support plates 8 to move downward, and the support plate 8 moves downward to drive the bidirectional screw rod 9 to move downward, and the bidirectional screw rod 9 moves downward to drive the wire holder 11 to move downward, and the wire holder 11 moves downward to drive the first hollow connector 13 and the second hollow connector 14 to move downward, and the first hollow connector 13 and the second hollow connector 14 move downward to drive the two cutters 12 to move downward until they move to a suitable position, thereby facilitating cutting;
[0028] In order to adapt to stripping cloths of different widths, the first motor 10 is started through the control area 2. The first motor 10 drives the bidirectional screw 9 to rotate. The rotation of the bidirectional screw 9 drives the wire holder 11 to move in the corresponding direction or in the opposite direction on its surface, thereby driving the two cutters 12 to move closer and farther away, so as to adapt to stripping cloths of different widths.
[0029] As time goes by, the cutter 12 will become blunt due to long-term use and rust, affecting the cutting efficiency. Therefore, by turning the first knob 16 and the second knob 18, the first knob 16 and the second knob 18 will drive the first screw 15 and the second screw 17 to move outside the first hollow connecting member 13 and the second hollow connecting member 14 respectively, thereby driving the arc-shaped limit plate 21 away from the mounting rod 19 until the first screw 15 is away enough to remove the mounting rod 19 from the first hollow connecting member 13, and finally remove the mounting rod 19 from the first hollow connecting member 13 and the second hollow connecting member 14, and then install the new cutter 12 into the first hollow connecting member 13 and the second hollow connecting member 14 according to the reverse operation of the above method.
[0030] Through the above operation, the release cloth can be cut stably and the cutter 12 can be easily replaced.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, material, or apparatus.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A thermal cutting device for small-width demoulding cloth, comprising two boxes (1), characterized in that: Two second motors (22) are fixedly connected inside the box body (1) on one side, an unwinding magnetic powder brake (23) is fixedly connected to the output end of the second motor (22) on one side, a winding magnetic powder brake (24) is fixedly connected to the output end surface of the winding magnetic powder brake (24), and a winding tension controller (25) is fixedly connected to one end of the ring chain (26). An electric push rod (6) is fixedly connected to the top of the box body (1), a fixed plate (7) is fixedly connected to the top of the electric push rod (6), and two support plates (8) are fixedly connected to the bottom of the fixed plate (7). A bidirectional screw rod (9) is threadedly connected between the support plates (8), a first motor (10) is fixedly connected to the surface of the support plate (8) on one side, two screw seats (11) are threadedly connected to the surface of the bidirectional screw rod (9), a first hollow connector (13) and a second hollow connector (14) are fixedly connected to the surface of the screw seat (11), a first screw rod (15) is threadedly connected to the surface of the first hollow connector (13), a mounting rod (19) is threadedly connected to the surface of the first screw rod (15), two limiting holes (20) are provided on the surface of the mounting rod (19), and second screw rods (17) are threadedly connected to both sides of the second hollow connector (14).
2. The thermal cutting equipment for small-width stripping cloth according to claim 1, characterized in that: The output end of the unwinding magnetic powder brake (23) is fixedly connected to the unwinding shaft (4), and the output end of the rewinding tension controller (25) is fixedly connected to the rewinding shaft (3). Both the unwinding shaft (4) and the rewinding shaft (3) are rotatably connected between the two boxes (1).
3. The thermal cutting equipment for small-width stripping cloth according to claim 1, characterized in that: One end of the first screw rod (15) is fixedly connected to a first knob (16), and the limiting hole (20) is adapted in size to the first screw rod (15).
4. The thermal cutting device for small-width stripping cloth according to claim 1, characterized in that: One end of the second screw rod (17) is fixedly connected to a second knob (18), and the other end of the second screw rod (17) is threadedly connected to an arc-shaped limiting plate (21), and the arc-shaped limiting plate (21) is in surface contact with the mounting rod (19).
5. The thermal cutting device for small-width stripping cloth according to claim 1, characterized in that: The output end of the first motor (10) is fixedly connected to one end of the bidirectional screw rod (9), and the bottom of the mounting rod (19) is fixedly connected to a cutter (12).
6. The thermal cutting device for small-width stripping cloth according to claim 1, characterized in that: Two cloth guide shafts (5) are rotatably connected between the two boxes (1), and a control area (2) is provided on the surface of the other side of the box (1). The control area (2) is electrically connected to the first motor (10), the second motor (22), and the electric push rod (6).