Spraying device for road maintenance
By designing a spraying device that combines a movable frame and an adjustable spray head, the problem of low efficiency of traditional manual spraying is solved, and automated spraying and stable and efficient road maintenance are achieved.
Patent Information
- Application Number
- CN202422343701.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Traditional road maintenance relies on manual operations, resulting in low efficiency, high labor intensity, inconsistent results, and an inability to meet the needs of large-scale rapid spraying.
Design a spraying device that combines a movable frame and an adjustable spray head to achieve automated spraying through a pressurized tank and spray assembly, and is equipped with a multi-chamber spray box and a support structure to improve stability and flexibility.
It realizes the automatic control of the spraying process, improves the spraying efficiency and coverage, meets the maintenance needs of different road widths, ensures the stability and accuracy of the device, and adapts to mobile operations in different environments.
Smart Images

Figure CN223304991U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of roadbed maintenance, in particular to a spraying device used for road maintenance. Background Art
[0002] Spray maintenance in road subgrade construction refers to the process of regularly spraying water or other curing fluids onto the surface of the subgrade materials during the construction of the subgrade. The purpose is: appropriate moisture can increase the bonding force between soil particles, which helps to improve the compaction effect of the subgrade; in a dry environment, the subgrade material is prone to cracking due to water loss, and spraying can prevent this from happening; during the construction process, water spraying can suppress dust flying, improve the working environment of the construction site, and is also beneficial to the protection of the surrounding environment; in some cases, spray maintenance can also be used in conjunction with other chemical stabilizers to speed up the curing process of the subgrade material. Traditional road maintenance work usually relies on manual operations, such as manual watering or manual spraying of curing fluids. This method has some obvious disadvantages, such as:
[0003] Manual maintenance requires a large amount of human resources, especially in hot or cold weather conditions. The labor intensity of workers is extremely high, which can easily lead to health problems. Manual operation is slow and cannot meet the needs of large-scale or rapid maintenance. Due to the subjectivity and inconsistency of manual operation, the maintenance effect is often difficult to meet the expected standards.
[0004] To this end, we provide a sprinkler device for road maintenance to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a spraying device for road maintenance, which solves the problem of low efficiency of existing manual spraying methods by combining a spraying structure with a movable frame and adjusting the position of the spraying head.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The utility model is a spraying device for road maintenance, comprising a frame and a spray box fixed to the upper part of the frame via a support plate;
[0008] The frame includes a bottom plate, side plates fixed to the ends of the bottom plate, gas rods fixed to the edges of the side plates, and a spray expansion plate fixed to the telescopic ends of the gas rods;
[0009] The control base and the functional base are fixed to the upper outer sides of the side panels, and the support plates are fixed to the upper parts of the control base and the functional base;
[0010] The spray box is fixed on the upper side of the support plate, and a spray assembly is provided at the lower part of the spray box. The spray assembly includes a pressurized tank connected to the spray box via a connecting pipe, a three-way control valve arranged at the end of the pressurized tank, a hose connected to the three-way control valve, and a spray head installed at the end of the hose.
[0011] The present invention is further configured such that notches are equidistantly arranged on the spray extension plate, and the notches match the spray heads.
[0012] The present invention is further configured such that a support plate is fixed equidistantly on the middle of the upper side surface of the bottom plate, and the arc-shaped concave surface on the upper portion of the support plate fits in with the lower portion of the peripheral side of the pressurized tank.
[0013] The present invention is further configured such that a light panel is provided on the front of the functional base, and a power supply module is built into the functional base.
[0014] The present invention is further configured such that a gripping handle is fixed in a recessed area at the end of the spray box, and a reinforced surface is provided on the side of the spray box.
[0015] The utility model is further configured such that a box cover is sealed on the top of the spray box, and the interior of the spray box is a multi-chamber structure, and adjacent chambers are connected via a hollow partition net.
[0016] The present invention is further configured such that a water injection end is provided in the middle of the box cover, and handles are symmetrically fixed on the edges of the box cover.
[0017] The utility model is further configured such that a triangular plate is fixed to the end portion of the lower side surface of the base plate, and a wheel is fixed to the bottom of the triangular plate via an axis.
[0018] The utility model has the following beneficial effects:
[0019] 1. The utility model provides high-pressure water to the spray system composed of a hose and a spray head through the pressurized tank in the spray assembly under the control of a three-way control valve, thereby realizing automatic control of the spraying process, reducing manpower input, and improving the efficiency and coverage of the spraying operation. The combination of the gas rod and the spray extension plate further realizes the flexible adjustment of the spray range, meets the maintenance needs of roads of different widths, and improves the efficiency and quality of the spraying operation. The matching setting of the notch on the spray extension plate and the spray head allows the sprinkler head to adjust the installation position and angle according to actual conditions, further improving the accuracy and applicability of the spray.
[0020] 2. The utility model provides a stable support base for the entire spray device through the design of the frame, so that the device can adapt to the mobile operation requirements in different environments, and enhances the overall stability and flexibility of the device. The combined design of the support plate and the pressurized tank ensures the stability of the pressurized tank in the working state, prevents the unstable spraying phenomenon caused by vibration, and ensures the continuity and safety of the spraying operation. The multi-chamber structure design of the spray box effectively reduces the shaking of the spraying water during movement, ensures the stability of the device during operation, and thus improves the reliability of the entire system. The design of the built-in power module and light board in the functional base not only provides the necessary power support for the spray device, but also provides lighting function in insufficient light conditions, ensuring normal operation at night or in dark environments.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 The figure is a schematic diagram of the overall structure of a sprinkler device used for road maintenance.
[0024] Figure 2 The figure shows a side view of the overall structure of a sprinkler device used for road maintenance.
[0025] Figure 3 The present invention is a schematic diagram of the installation of a spray assembly in a spray device used for road maintenance.
[0026] Figure 4 The figure is a schematic diagram of the bottom structure of a vehicle frame in a spraying device used for road maintenance.
[0027] Figure 5 The figure is a schematic diagram of the structure of a spray assembly in a spray device used for road maintenance.
[0028] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0029] 100. Spray box; 101. Holding handle; 102. Box cover; 103. Water filling end; 104. Handle; 105. Reinforced surface; 106. Spray assembly; 106a. Hose; 106b. Spray head; 106c. Connecting pipe; 106d. Pressurized tank; 106e. Three-way control valve; 200. Support plate; 300. Functional base; 400. Control base; 500. Frame; 501. Bottom plate; 502. Spray extension plate; 502a. Notch; 503. Triangle plate; 504. Wheel; 505. Side plate; 506. Gas rod; 507. Support plate. DETAILED DESCRIPTION
[0030] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1
[0032] See also Figure 1-4 The present invention is a spraying device for road maintenance, comprising a frame 500; the frame 500 comprises a bottom plate 501, a side plate 505 fixed to the end of the bottom plate 501, a gas rod 506 fixed to the edge of the side plate 505, and a spray expansion plate 502 fixed to the telescopic end of the gas rod 506; the control base 400 and the functional base 300 are fixed to the upper outer portion of the side plate 505, and the support plate 200 is fixed to the upper portion of the control base 400 and the functional base 300; the frame 500 As the main supporting structure of the device, it is also used for the mobile operation of the device. Through the setting of the gas rod 506, the telescopic control of the spray expansion plate 502 located on the left and right sides of the frame 500 is realized, which is used to adjust the position of the spray expansion plate 502, thereby realizing the adjustment of the spray range. The control base 400 and the functional base 300 support the upper structure while the elements embedded inside are used to realize their control or functional expansion of the device, so as to improve its convenience and versatility.
[0033] Specifically, a light board is provided on the front of the functional base 300, and the functional base 300 has a built-in power module;
[0034] The top of the spray box 100 is sealed with a box cover 102, and the interior of the spray box 100 is a multi-chamber structure, and adjacent chambers are connected via hollow partitions.
[0035] Furthermore, a gripping handle 101 is fixed in the recessed area at the end of the spray box 100, and a reinforced surface 105 is provided on the side of the spray box 100. A water injection end 103 is provided in the middle position of the box cover 102, and handles 104 are symmetrically fixed to the edges of the box cover 102. A triangular plate 503 is fixed to the end of the lower side of the bottom plate 501, and a wheel 504 is fixed to the bottom of the triangular plate 503 via an axis.
[0036] The operation process of this embodiment is as follows:
[0037] First, pre-fill the spray box 100 with water for spraying. This step can be done by adding water through the water filling port 103 or by opening the box cover 102 with the handle 104 to add water directly.
[0038] Second, the frame 500 is then moved to the operating position by gripping the handle 101. In this step, the spray water inside the spray box 100 is affected by the chambers formed by the multiple hollow partitions, resulting in less fluctuation, thereby preventing the water from shaking during movement and affecting the overall stability of the device. The moving system composed of the triangular plate 503 and the wheel 504 assists in the movement of the frame 500. The reinforced surface 105 provided on the side of the spray box 100 is used to improve the structural strength of the box.
[0039] 3. During the spraying operation, the spray range is adjusted by controlling the machine base 400 to adjust the extension and contraction of the gas rod 506, thereby driving the linear movement of the spray extension plate 502;
[0040] 4. Functional Base 300 The built-in power module provides power output for the entire device. The light board is used for the device to operate in a poorly lit environment. Additional functional modules can be added according to actual usage requirements.
[0041] Example 2
[0042] See also Figure 1-5 On the basis of the first specific embodiment, a spray box 100 is fixed on the upper side of the support plate 200, and a spray assembly 106 is provided at the lower part of the spray box 100. The spray assembly 106 includes a pressurized tank 106d connected to the spray box 100 via a connecting pipe 106c, a three-way control valve 106e provided at the end of the pressurized tank 106d, a hose 106a connected to the three-way control valve 106e, and a spray head 106b installed at the end of the hose 106a; the spray box 100 is used to store water for spraying. Through the arrangement of the spray assembly 106, road maintenance work can be completed efficiently, manpower requirements can be reduced, and work efficiency can be improved.
[0043] Specifically, the shower extension plate 502 is provided with notches 502a at equal intervals, and the notches 502a match the shower heads 106b.
[0044] Furthermore, support plates 507 are fixed equidistantly to the middle of the upper side surface of the bottom plate 501, and the arc-shaped concave surface of the upper portion of the support plate 507 fits with the lower portion of the peripheral side of the pressurized tank 106d.
[0045] The operation process of this embodiment is as follows:
[0046] First, the three-way control valve 106e controls the hoses 106a on the left and right sides to connect to the pressurized tank 106d according to the spraying demand, and delivers high-pressure water. The high-pressure water flows through the spraying system composed of the hoses 106a and the spray heads 106b and is sprayed onto the road surface to be maintained;
[0047] Second, the sprinkler head 106b is matched with the notch 502a through external fasteners, and its installation spacing and angle can be adjusted to achieve adjustment of the spray range and cross range;
[0048] 3. When the automatic spraying cannot reach a special road section or location, the spray head 106b is removed and the hose 106a has a certain extension length for manual spraying to ensure a thorough spraying operation.
[0049] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0050] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A spraying device for road maintenance, comprising a frame (500) and a spray box (100) mounted and fixed on the upper portion of the frame (500) via a support plate (200); characterized in that: The vehicle frame (500) comprises a bottom plate (501), a side plate (505) fixed to the end of the bottom plate (501), a gas rod (506) fixed to the edge of the side plate (505), and a spray expansion plate (502) fixed to the telescopic end of the gas rod (506); The control base (400) and the functional base (300) are fixed to the upper outer portion of the side plate (505), and the support plate (200) is fixed to the upper portion of the control base (400) and the functional base (300); The spray box (100) is fixed on the upper side of the support plate (200), and a spray assembly (106) is provided at the lower part of the spray box (100). The spray assembly (106) includes a pressurized tank (106d) connected to the spray box (100) via a connecting pipe (106c), a three-way control valve (106e) provided at the end of the pressurized tank (106d), a hose (106a) connected to the three-way control valve (106e), and a spray head (106b) installed at the end of the hose (106a).
2. A spraying device for road maintenance according to claim 1, characterized in that: Notches (502a) are equidistantly arranged on the spray expansion plate (502), and the notches (502a) match the spray heads (106b).
3. The spraying device for road maintenance according to claim 1, characterized in that: A support plate (507) is fixed equidistantly to the middle of the upper side surface of the bottom plate (501), and the upper arc-shaped concave surface of the support plate (507) fits the lower portion of the peripheral side of the pressurized tank (106d).
4. The spraying device for road maintenance according to claim 1, characterized in that: A light panel is provided on the front of the functional machine base (300), and a power supply module is built into the functional machine base (300).
5. The spraying device for road maintenance according to claim 1, characterized in that: A gripping handle (101) is fixed in a recessed area at the end of the spray box (100), and a reinforced surface (105) is provided on the side of the spray box (100).
6. The spraying device for road maintenance according to claim 1, characterized in that: The top of the spray box (100) is sealed with a box cover (102), and the interior of the spray box (100) is a multi-chamber structure, and adjacent chambers are connected via a hollow partition net.
7. A spraying device for road maintenance according to claim 6, characterized in that: A water injection end (103) is provided in the middle of the box cover (102), and handles (104) are symmetrically fixed on the edges of the box cover (102).
8. The spraying device for road maintenance according to claim 1, characterized in that: A triangular plate (503) is fixed to the end of the lower side surface of the bottom plate (501), and a wheel (504) is fixed to the bottom of the triangular plate (503) via an axis.