Grouting device for well drilling

By designing a drilling grouting device for mixing, conveying, driving and monitoring components, the equipment damage caused by blockage in drilling operations is solved, and efficient, accurate control and safety improvement of grouting is achieved.

CN223305700UActive Publication Date: 2025-09-05XIAN KAIRUIDA PETROLEUM TOOL TECH CO LTD
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Patent Information

Application Number
CN202423004860.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-05
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing grouting equipment for drilling is prone to excessive pressure of grouting pumps due to blockage during drilling operations, resulting in equipment damage and reducing construction progress. The grouting process is complicated, the operation time is long, the incoming metering is inaccurate, and the power consumption is large.

Method used

A drilling grouting device including mixing components, conveying components, drive components and monitoring components is designed. The pressure and flow of the grouting liquid are monitored in real time through the PLC control box, blockages are discovered in a timely manner and pressure relief is relieved, preventing equipment damage and ensuring accurate and efficient grouting.

Benefits of technology

It realizes efficient and accurate control of the grouting process, prevents equipment damage, improves construction progress and safety, and reduces power consumption.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223305700U_ABST
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Abstract

The utility model provides a grouting device for well drilling, which relates to the field of grouting equipment for well drilling and comprises a trailer, a mixing component is mounted on one side of the top of the trailer and used for preparing grouting liquid, and a conveying component is mounted on the other side of the top of the trailer and used for conveying the grouting liquid. A driving assembly and a monitoring assembly are mounted on the surface of the conveying assembly, and the driving assembly is used for providing power for the conveying assembly; by arranging the conveying assembly and the driving assembly, the effect that grouting liquid can be conveyed to the drill rod for grouting operation is achieved, by arranging the monitoring assembly, the effect that the operation condition of the conveying assembly can be monitored is achieved, and by monitoring the pressure and flow of the conveying assembly, the grouting liquid can be conveyed to the drill rod for grouting operation. Therefore, whether the grouting liquid is blocked or not can be found in time, equipment can be shut down in time, and then the situation that the conveying assembly is damaged due to too high pressure can be prevented.
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Description

Technical Field

[0001] The utility model belongs to the field of grouting equipment for drilling, in particular to a grouting device for drilling. Background Art

[0002] Grouting device is a device used to inject slurry into the ground or structure. It is widely used in the reinforcement, anti-seepage and repair of tunnels, bridges, dams and other projects. During the drilling operation of water conservancy projects, grouting device is usually used to inject grouting liquid into the well.

[0003] According to Chinese patent application number: 202120507646.4, a drilling grouting device is disclosed, including a robotic arm and a driving platform for driving the robotic arm; also including a base hinged to the end of the robotic arm away from the driving platform, and a clamping structure and a grouting structure connected to the base; the clamping structure includes a drill tool clamp connected to the base and a first hydraulic cylinder for driving the drill tool clamp to open and close; the grouting structure includes a second hydraulic cylinder and a brush body, the cylinder barrel of the second hydraulic cylinder is connected to the base, the piston end of the second hydraulic cylinder is connected to a connecting piece, a brush body is provided on the side of the connecting piece away from the second hydraulic cylinder, a grouting through-hole is opened on the brush body, and a mud channel connected to the grouting through-hole is opened on the connecting piece;

[0004] The existing technology effectively solves the problems of complicated grouting process, long operation time, inaccurate grouting volume measurement, high power consumption, and easy to induce overflow. It has the advantages of simple use, compact structure, accurate and efficient grouting, and protection of staff safety. However, during the grouting operation, it will be blocked due to the influence of drilling, which may easily cause the grouting pump to be damaged due to excessive pressure, thereby reducing the construction progress.

[0005] In summary, the present invention provides a grouting device for drilling to solve the above problems. Utility Model Content

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A grouting device for drilling, comprising a trailer, a mixing assembly installed on one side of the top of the trailer, the mixing assembly is used to prepare grouting liquid, a conveying assembly is installed on the other side of the top of the trailer, the conveying assembly is used to convey grouting liquid, a driving assembly and a monitoring assembly are installed on the surface of the conveying assembly, the driving assembly is used to provide power to the conveying assembly, the monitoring assembly is used to monitor the operation of the conveying assembly, the monitoring assembly includes a PLC control box, a remote pressure gauge, a buffer box, a pulse damper, a pressure relief pipe, a pressure relief solenoid valve, an outlet solenoid valve, a pressure relief ... valve, inlet flow probe and outlet flow probe, the remote pressure gauge is installed on the top of the pulse damper and is connected to the inner cavity of the pulse damper, the pulse damper is installed in the inner cavity of the buffer box and is connected to the inner cavity of the buffer box, one end of the pressure relief pipe is connected to the inner cavity of the buffer box, the surface of the pressure relief pipe is connected to a pressure relief solenoid valve, the output ends of the remote pressure gauge, inlet flow probe and outlet flow probe are all connected to the input end of the PLC control box, and the output end of the PLC control box is respectively connected to the input ends of the pressure relief solenoid valve and the outlet solenoid valve.

[0008] Furthermore, in the present invention, the conveying assembly includes a grouting pump body, a connecting pipe and a conveying pipe. The grouting pump body is fixedly connected to the trailer, the connecting pipe is installed at the liquid inlet end of the grouting pump body, one end of the conveying pipe is connected to the inner cavity of the buffer box, and the buffer box is connected to the liquid outlet end of the grouting pump body.

[0009] Furthermore, in the present invention, the outlet solenoid valve and the inlet flow probe are both installed on the surface of the connecting pipe, the other end of the connecting pipe is connected to the inner cavity of the mixing tank, the outlet flow probe is installed on the surface of the delivery pipe, and the PLC control box is fixedly connected to the trailer.

[0010] Furthermore, in the present invention, the driving assembly includes a driving motor, a driving wheel, a driven wheel and a protective cover. The driving wheel and the driven wheel are both installed in the inner cavity of the protective cover, and the two ends of the protective cover are fixedly connected to the grouting pump body and the driving motor respectively.

[0011] Furthermore, in the present invention, the input shaft of the grouting pump body is transmission-connected to the driven wheel, the output shaft of the drive motor is transmission-connected to the driving wheel, and the driving wheel and the driven wheel are connected via a belt transmission.

[0012] Furthermore, in the present invention, the mixing assembly includes a mixing tank, a top cover, a stirring motor, a reducer, a stirring shaft, a stirring rod and a support plate, the stirring shaft and the stirring rod are both installed in the inner cavity of the mixing tank, the mixing tank is fixedly connected to the trailer, the top cover, the stirring motor, the reducer and the support plate are all installed on the top of the mixing tank, the stirring motor and the reducer are fixed on the top of the support plate, the support plate is fixedly connected to the mixing tank, and the top cover is hinged to the mixing tank by a hinge.

[0013] Furthermore, in the present invention, the stirring rod is fixed to the surface of the stirring shaft, the output shaft of the stirring motor is transmission-connected to the input shaft of the reducer, and the output shaft of the reducer passes through the inner cavity of the mixing tank and is transmission-connected to the stirring shaft.

[0014] Beneficial effects: The utility model has the following beneficial effects:

[0015] The utility model has the effect of preparing grouting liquid by arranging a mixing component, so that it can be conveniently used during drilling; has the effect of arranging a conveying component and a driving component, so that the grouting liquid can be conveyed to the drill rod for grouting operation; has the effect of monitoring the operation of the conveying component by arranging a monitoring component; and has the effect of monitoring the pressure and flow of the conveying component, so that it can be discovered in time whether the grouting liquid is blocked, and the equipment can be shut down in time, thereby preventing the conveying component from being damaged due to excessive pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection state structure of the conveying component, the driving component and the monitoring component of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the connection state of the top cover, the reducer and the stirring shaft of the utility model;

[0019] Figure 4 It is a schematic diagram of the system flow of the utility model.

[0020] In the picture:

[0021] 1. Trailer; 2. Mixing assembly; 201. Mixing tank; 202. Top cover; 203. Stirring motor; 204. Reducer; 205. Stirring shaft; 206. Stirring rod; 207. Support plate; 3. Conveying assembly; 301. Grouting pump body; 302. Connecting pipe; 303. Conveying pipe; 4. Driving assembly; 401. Driving motor; 402. Driving wheel; 403. Driven wheel; 404. Protective cover; 5. Monitoring assembly; 501. PLC control box; 502. Remote pressure gauge; 503. Buffer box; 504. Pulse damper; 505. Pressure relief pipe; 506. Pressure relief solenoid valve; 507. Outlet solenoid valve; 508. Inlet flow probe; 509. Outlet flow probe. DETAILED DESCRIPTION

[0022] In order to better understand the technical content of the present invention, specific embodiments are given and described as follows in conjunction with the accompanying drawings. Various aspects of the present invention are described in this disclosure with reference to the accompanying drawings, in which many illustrative embodiments are shown. The embodiments of the present disclosure are not necessarily defined to include all aspects of the present invention. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the present invention are not limited to any implementation method. In addition, some aspects disclosed in the present invention can be used alone or in any appropriate combination with other aspects disclosed in the present invention.

[0023] Example 1

[0024] like Figure 1-4The figure shows the first embodiment of the present invention, which provides a grouting device for drilling, including a trailer 1. A mixing assembly 2 is installed on one side of the top of the trailer 1. The mixing assembly 2 is used to prepare grouting liquid. A conveying assembly 3 is installed on the other side of the top of the trailer 1. The conveying assembly 3 is used to convey grouting liquid. A driving assembly 4 and a monitoring assembly 5 are installed on the surface of the conveying assembly 3. The driving assembly 4 is used to provide power to the conveying assembly 3. The monitoring assembly 5 is used to monitor the operation of the conveying assembly 3. The monitoring assembly 5 includes a PLC control box 501, a remote pressure gauge 502, a buffer box 503, a pulse damper 504, a pressure relief pipe 505, a pressure relief solenoid valve 506, and an outlet solenoid valve 507. , inlet flow probe 508 and outlet flow probe 509, the remote pressure gauge 502 is installed on the top of the pulse damper 504 and is connected to the inner cavity of the pulse damper 504, the pulse damper 504 is installed in the inner cavity of the buffer box 503 and is connected to the inner cavity of the buffer box 503, one end of the pressure relief pipe 505 is connected to the inner cavity of the buffer box 503, and the surface of the pressure relief pipe 505 is connected to the pressure relief solenoid valve 506, the output ends of the remote pressure gauge 502, the inlet flow probe 508 and the outlet flow probe 509 are all connected to the input end of the PLC control box 501, and the output end of the PLC control box 501 is respectively connected to the input ends of the pressure relief solenoid valve 506 and the outlet solenoid valve 507.

[0025] like Figure 1-4 As shown, the trailer 1 can be used to conveniently move the mixing component 2 and the conveying component 3 to the construction site for use. Hydraulic support legs can be added around the trailer 1 to provide stable support when in use. The mixing component 2 is used to mix the grouting liquid. The driving component 4 provides power to the conveying component 3, so that the conveying component 3 extracts the grouting liquid and conveys it to the drill pipe, and then injects it into the well through the drill pipe and the drill bit. The PLC control box 501 is composed of a PLC controller, a relay, a terminal block, an air switch and auxiliary components, which can control the remote pressure gauge 502, the inlet flow probe 508 and the outlet flow probe 509. The monitoring signal is used to make corresponding judgments, and the delivery pressure and flow of the grouting fluid are monitored in real time through the remote pressure gauge 502, the inlet flow probe 508 and the outlet flow probe 509. When the pressure is too high and the delivery flow is too low, it is judged that a blockage has occurred in the drilling well, and the PLC control box 501 controls the outlet solenoid valve 507 to open and relieve the pressure. At the same time of pressure relief, the PLC control box 501 turns off the drive motor 401 and the outlet solenoid valve 507, so that the grouting delivery can be stopped in time. The buffer box 503 and the pulse damper 504 can buffer the pressure to prevent damage to the equipment caused by excessive pressure.

[0026] Example 2

[0027] Reference Figure 1 and 2, which is the second embodiment of the present utility model, and this embodiment is based on the previous embodiment.

[0028] In this embodiment, the conveying assembly 3 includes a grouting pump body 301, a connecting pipe 302 and a conveying pipe 303. The grouting pump body 301 is fixedly connected to the trailer 1. The connecting pipe 302 is installed at the liquid inlet end of the grouting pump body 301. One end of the conveying pipe 303 is connected to the inner cavity of the buffer box 503, and the buffer box 503 is connected to the liquid outlet end of the grouting pump body 301.

[0029] The outlet solenoid valve 507 and the inlet flow probe 508 are both installed on the surface of the connecting pipe 302. The other end of the connecting pipe 302 is connected to the inner cavity of the mixing tank 201. The outlet flow probe 509 is installed on the surface of the delivery pipe 303. The PLC control box 501 is fixedly connected to the trailer 1.

[0030] The driving assembly 4 includes a driving motor 401, a driving wheel 402, a driven wheel 403 and a protective cover 404. The driving wheel 402 and the driven wheel 403 are both installed in the inner cavity of the protective cover 404. The two ends of the protective cover 404 are fixedly connected to the grouting pump body 301 and the driving motor 401 respectively.

[0031] The input shaft of the grouting pump body 301 is in transmission connection with the driven wheel 403 , the output shaft of the driving motor 401 is in transmission connection with the driving wheel 402 , and the driving wheel 402 and the driven wheel 403 are connected via a belt transmission.

[0032] like Figure 1 and 2 As shown, the protective cover 404 is used to provide protection for the driving wheel 402 and the driven wheel 403. The output shaft of the drive motor 401 rotates to drive the driving wheel 402 to rotate. When the driving wheel 402 rotates, it drives the driven wheel 403 to rotate through the belt. When the driven wheel 403 rotates, it drives the grouting pump body 301 to run, so that the suction force generated by the grouting pump body 301 draws the grouting liquid from the inner cavity of the mixing tank 201 through the connecting pipe 302 and transports it to the drill pipe through the delivery pipe 303, and injects it into the well through the drill pipe and the drill bit.

[0033] Example 3

[0034] Reference Figure 1 and 3 , which is the third embodiment of the present utility model, is based on the first two embodiments.

[0035] In this embodiment, the mixing assembly 2 includes a mixing tank 201, a top cover 202, a stirring motor 203, a reducer 204, a stirring shaft 205, a stirring rod 206 and a support plate 207. The stirring shaft 205 and the stirring rod 206 are both installed in the inner cavity of the mixing tank 201. The mixing tank 201 is fixedly connected to the trailer 1. The top cover 202, the stirring motor 203, the reducer 204 and the support plate 207 are all installed on the top of the mixing tank 201. The stirring motor 203 and the reducer 204 are fixed on the top of the support plate 207. The support plate 207 is fixedly connected to the mixing tank 201. The top cover 202 is hinged to the mixing tank 201 by a hinge.

[0036] The stirring rod 206 is fixed to the surface of the stirring shaft 205 , the output shaft of the stirring motor 203 is transmission-connected to the input shaft of the reducer 204 , and the output shaft of the reducer 204 passes through the inner cavity of the mixing tank 201 and is transmission-connected to the stirring shaft 205 .

[0037] like Figure 1 and 3 As shown, the top cover 202 is used to seal the inner cavity of the mixing tank 201, and the support plate 207 is used to provide support for the stirring motor 203 and the reducer 204. The output shaft of the stirring motor 203 rotates through the reducer 204 to drive the stirring shaft 205 to rotate in the inner cavity of the mixing tank 201. When the stirring shaft 205 rotates, it drives the stirring rod 206 to rotate, so that the grouting liquid can be mixed and stirred to make it mixed evenly.

[0038] When in use, the output shaft of the stirring motor 203 rotates through the reducer 204 to drive the stirring shaft 205 to rotate in the inner cavity of the mixing tank 201. When the stirring shaft 205 rotates, it drives the stirring rod 206 to rotate, so that the grouting liquid can be mixed and stirred to make it mixed evenly. The output shaft of the driving motor 401 rotates to drive the driving wheel 402 to rotate. When the driving wheel 402 rotates, it drives the driven wheel 403 to rotate through the belt. When the driven wheel 403 rotates, it drives the grouting pump body 301 to run, so that the suction force generated by the grouting pump body 301 draws the grouting liquid in the inner cavity of the mixing tank 201 through the connecting pipe 302 and passes through the delivery pipe 303 is transported to the drill pipe and injected into the well through the drill pipe and drill bit. The delivery pressure and flow of the grouting liquid are monitored in real time by the remote pressure gauge 502, the inlet flow probe 508 and the outlet flow probe 509. When the pressure is too high and the delivery flow is too low, it is judged that a blockage occurs in the well. The PLC control box 501 controls the outlet solenoid valve 507 to open and relieve the pressure. At the same time of pressure relief, the PLC control box 501 turns off the drive motor 401 and the outlet solenoid valve 507, so that the grouting delivery can be stopped in time. The buffer box 503 and the pulse damper 504 can buffer the pressure to prevent damage to the equipment caused by excessive pressure.

[0039] The standard parts used in this application document can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. In addition, this application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0040] While the present invention has been described above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. A grouting device for drilling, comprising a trailer (1), characterized in that: A mixing assembly (2) is installed on one side of the top of the trailer (1), and the mixing assembly (2) is used to prepare grouting liquid. A conveying assembly (3) is installed on the other side of the top of the trailer (1), and the conveying assembly (3) is used to convey the grouting liquid. A driving assembly (4) and a monitoring assembly (5) are installed on the surface of the conveying assembly (3), and the driving assembly (4) is used to provide power to the conveying assembly (3). The monitoring assembly (5) is used to monitor the operation of the conveying assembly (3). The monitoring assembly (5) includes a PLC control box (501), a remote pressure gauge (502), a buffer box (503), a pulse damper (504), a pressure relief pipe (505), a pressure relief solenoid valve (506), an outlet solenoid valve (507), an inlet flow probe (508) and an outlet flow sensor (509). The remote pressure gauge (502) is installed on the top of the pulse damper (504) and is in communication with the inner cavity of the pulse damper (504). The pulse damper (504) is installed in the inner cavity of the buffer box (503) and is in communication with the inner cavity of the buffer box (503). One end of the pressure relief pipe (505) is in communication with the inner cavity of the buffer box (503). The surface of the pressure relief pipe (505) is in communication with a pressure relief solenoid valve (506). The output ends of the remote pressure gauge (502), the inlet flow probe (508) and the outlet flow probe (509) are all connected to the input end of the PLC control box (501). The output end of the PLC control box (501) is respectively connected to the input ends of the pressure relief solenoid valve (506) and the outlet solenoid valve (507).

2. The grouting device for drilling according to claim 1, characterized in that: The delivery assembly (3) comprises a grouting pump body (301), a connecting pipe (302) and a delivery pipe (303); the grouting pump body (301) is fixedly connected to the trailer (1); the connecting pipe (302) is installed at the liquid inlet end of the grouting pump body (301); one end of the delivery pipe (303) is communicated with the inner cavity of the buffer box (503); and the buffer box (503) is communicated with the liquid outlet end of the grouting pump body (301).

3. The grouting device for drilling according to claim 2, characterized in that: The outlet solenoid valve (507) and the inlet flow probe (508) are both installed on the surface of the connecting pipe (302), the other end of the connecting pipe (302) is connected to the inner cavity of the mixing tank (201), the outlet flow probe (509) is installed on the surface of the delivery pipe (303), and the PLC control box (501) is fixedly connected to the trailer (1).

4. The grouting device for drilling according to claim 2, characterized in that: The driving assembly (4) comprises a driving motor (401), a driving wheel (402), a driven wheel (403) and a protective cover (404); the driving wheel (402) and the driven wheel (403) are both installed in the inner cavity of the protective cover (404); and the two ends of the protective cover (404) are fixedly connected to the grouting pump body (301) and the driving motor (401), respectively.

5. The drilling grouting device according to claim 4, characterized in that: The input shaft of the grouting pump body (301) is in transmission connection with the driven wheel (403), the output shaft of the driving motor (401) is in transmission connection with the driving wheel (402), and the driving wheel (402) and the driven wheel (403) are connected via a belt transmission.

6. The drilling grouting device according to claim 1, characterized in that: The mixing assembly (2) comprises a mixing tank (201), a top cover (202), a stirring motor (203), a speed reducer (204), a stirring shaft (205), a stirring rod (206) and a support plate (207); the stirring shaft (205) and the stirring rod (206) are both installed in the inner cavity of the mixing tank (201); the mixing tank (201) is fixedly connected to the trailer (1); the top cover (202), the stirring motor (203), the speed reducer (204) and the support plate (207) are all installed on the top of the mixing tank (201); the stirring motor (203) and the speed reducer (204) are fixed to the top of the support plate (207); the support plate (207) is fixedly connected to the mixing tank (201); and the top cover (202) is hinged to the mixing tank (201) via a hinge.

7. The grouting device for drilling according to claim 6, characterized in that: The stirring rod (206) is fixed to the surface of the stirring shaft (205), the output shaft of the stirring motor (203) is transmission-connected to the input shaft of the reducer (204), and the output shaft of the reducer (204) passes through the inner cavity of the mixing tank (201) and is transmission-connected to the stirring shaft (205).