Abrasion detection device for steel backing of brake
By designing the brake back plate thickness measurement component with sliding guide shaft and elastic structure, the problem of large error in the middle wear position detection of steel back in the prior art is solved, and the precise measurement of the wear of the brake steel back is achieved.
Patent Information
- Application Number
- CN202422914438.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing brake steel back wear detection devices are prone to errors when detecting heavy losses in the middle of the steel back, making it difficult to achieve accurate measurements.
A brake backplate thickness measurement component including a sliding guide shaft, slider, vertical support rod, lifting block, limit telescopic rod, measuring end and recording pen is designed. The wear degree is recorded by drawing lines on the steel back through the measurement end and contrast recording pen, and fixed to the steel back with elastic structure and clamping fixing blocks, so as to achieve wear degree detection of the middle and side sides.
It can accurately measure the wear degree of each position of the steel back, the structure is simple and convenient to operate, reduce detection errors and improve detection accuracy.
Smart Images

Figure CN223306665U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake steel back wear detection, in particular to a brake steel back wear detection device. Background Art
[0002] Brake backing wear refers to the gradual loss of surface material due to friction with other components (such as brake pads and drums) during use. Just as an eraser becomes smaller when repeatedly rubbed across paper, the surface material of the brake backing is gradually worn away with repeated braking. As the backing wears, its thickness gradually decreases. This can affect the overall performance of the braking system. For example, with disc brakes, excessive backing wear can reduce the rigidity of the disc, making it more susceptible to deformation during braking, resulting in uneven contact between the brake pad and the disc. This increases stopping distance and reduces braking effectiveness and stability.
[0003] Chinese Patent No. 202223459763.1 discloses a yaw brake friction pad wear detection device, comprising a brake disc, a steel backing, and a brake drive connected to the steel backing. A friction pad is provided on one side of the steel backing, which cooperates with the brake disc. Support rods 1 and 2 are provided at the upper and lower ends of the steel backing, respectively. Support rod 1 is flanked by fixed plates 1 and 2, respectively. Fixed plate 1 is provided with a detection sensor that cooperates with the friction pad, and fixed plate 2 is provided with a buzzer alarm that cooperates with the detection sensor. Support rod 2 is provided with a fixed plate 3 on one side, and fixed plate 3 is provided with a reflector that cooperates with the detection sensor. This device has the advantage over existing technologies in that, through the coordination of the detection sensor, reflector, and buzzer alarm, a reminder is provided when the friction pad needs replacement, eliminating the need for regular disassembly and inspection by personnel, making it more convenient.
[0004] Existing brake steel back wear detection devices usually use an electric eye that shines vertically downward or directly use a measuring ruler to detect the thickness of the brake steel back to determine the wear degree of the brake steel back. However, during the use of the brake, the force point between the steel back and the brake pad is in the middle position, which causes the middle position of the steel back to be severely worn, while the wear on the upper and lower and left and right four sides is relatively light. However, during the detection process, the existing device is blocked by the thicker part of its side, which makes it inconvenient to detect the thickness of the middle part with heavier wear and is prone to errors.
[0005] In view of the above problems, a brake steel back wear detection device is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a brake steel back wear detection device, which solves the problem in the background art that errors are easily present in the detection of the middle position of the steel back which is subject to greater wear.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear detection device for a brake steel back, comprising a brake back plate thickness measuring assembly, the brake back plate thickness measuring assembly comprising a sliding guide shaft, the external sliding connection of the sliding guide shaft is connected to a slider, and the top of the slider is fixedly connected to a vertical support rod, and the external sliding connection of the vertical support rod is connected to a lifting block, the inner wall of the lifting block is fixedly connected to a limiting telescopic rod, and a first spring is nested on the outside of the limiting telescopic rod, the end of the first spring is fixedly connected to a measuring end, and the other end of the measuring end is rotatably connected to a rotating bead, the top of the measuring end is fixedly connected to a first lifting rod, and the top of the first lifting rod is fixedly connected to a measuring recording pen, the side of the slider is fixedly connected to a first pull rod, and the end of the first pull rod is fixedly connected to a connecting rod, the other end of the connecting rod is fixedly connected to a second pull rod, and the other end of the second pull rod is fixedly connected to a second lifting rod, and the top of the second lifting rod is fixedly connected to a comparison recording pen.
[0008] Preferably, the first lifting rod and the measuring end are arranged vertically, and the measuring end forms an elastic structure through the limiting telescopic rod and the lifting block.
[0009] Preferably, the lifting block and the vertical support rod form a lifting structure, and the vertical support rod forms a sliding structure through a slider and a sliding guide shaft.
[0010] Preferably, the second lifting rod and the second pull rod are arranged vertically, and the second pull rod and the first pull rod are arranged parallel.
[0011] Preferably, a detection device fixing assembly is installed at the bottom of the brake back plate thickness measuring assembly, and the detection device fixing assembly includes a back cross bar, the end of the back cross bar is fixedly connected to a side fixing block, and the inner wall of the side fixing block is fixedly connected to a second spring, the end of the second spring is fixedly connected to a clamping fixing block, and the bottom end of the clamping fixing block is welded to an elastic metal sheet, and the inner wall of the back cross bar is tightly fitted with the steel back of the brake to be tested.
[0012] Preferably, the clamping and fixing block forms an elastic structure with the side fixing block through a second spring, and two clamping and fixing blocks are symmetrically arranged about the vertical center axis of the side fixing block.
[0013] Preferably, the measuring end forms a sliding structure with the steel back of the brake to be measured through a rotating ball, and the contact point between the rotating ball and the steel back of the brake to be measured is in the same vertical line as the pen tip of the measuring recording pen.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] The utility model provides a wear detection device for the steel back of a brake. Under the action of a first spring, the measuring end can carry a measuring recording pen to draw lines along the convex and concave degrees of the worn surface of the steel back, and at the same time, the comparison recording pen can draw a straight line along the unworn surface of the steel back. The wear degree of each position of the steel back can be obtained by comparing the distance between the two lines. The wear degree of the side and the middle position of the steel back can be detected at the same time. The structure is simple and the operation is convenient, and accurate measurement records can be made for the middle position. The utility model provides a wear detection device for the steel back of a brake. When fixing the device on the steel back, it is only necessary to align the two tilted elastic metal sheets with the two sides of the steel back and press downward. The tilted elastic metal sheets have a certain toughness, which facilitates sliding down from both sides of the steel back. A second spring is provided on the inner wall of the clamping block. After reaching the specified position and losing the downward sliding pressure of manpower, the second spring will press the clamping block against both sides of the steel back, thereby clamping the entire device on the steel back to complete subsequent detection operations. Illustrations
[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model from the side;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the overall detection state of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixed component part of the detection device of the utility model;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the brake back plate thickness measurement component of the utility model;
[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0021] In the figure: 1. Brake back plate thickness measuring assembly; 101. Sliding guide shaft; 102. Slider; 103. Vertical support rod; 104. Lifting block; 105. Limit telescopic rod; 106. First spring; 107. Measuring end; 108. Rotating bead; 109. First lifting rod; 110. Measuring record pen; 111. First pull rod; 112. Connecting rod; 113. Second pull rod; 114. Second lifting rod; 115. Comparison record pen; 2. Detection device fixing assembly; 201. Back horizontal bar; 202. Side fixing block; 203. Second spring; 204. Clamping fixing block; 205. Elastic metal sheet; 3. Brake steel back to be tested. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
[0024] Example 1
[0025] See also Figure 4 and Figure 5 The utility model provides a brake steel back wear detection device, comprising a brake back plate thickness measuring assembly 1, the brake back plate thickness measuring assembly 1 comprising a sliding guide shaft 101, the sliding guide shaft 101 is externally slidably connected to a slider 102, and the top of the slider 102 is fixedly connected to a vertical support rod 103, and the vertical support rod 103 is externally slidably connected to a lifting block 104, the inner wall of the lifting block 104 is fixedly connected to a limited telescopic rod 105, and the external portion of the limited telescopic rod 105 is nested with a first spring 106, and the end of the first spring 106 is fixedly connected to a measuring end 1 07, and the other end of the measuring end 107 is rotatably connected to a rotating bead 108, the top of the measuring end 107 is fixedly connected to a first lifting rod 109, and the top of the first lifting rod 109 is fixedly connected to a measuring recording pen 110, the side of the slider 102 is fixedly connected to a first pull rod 111, and the end of the first pull rod 111 is fixedly connected to a connecting rod 112, the other end of the connecting rod 112 is fixedly connected to a second pull rod 113, and the other end of the second pull rod 113 is fixedly connected to a second lifting rod 114, and the top of the second lifting rod 114 is fixedly connected to a comparison recording pen 115.
[0026] See also Figure 4 and Figure 5 The utility model is a wear detection device for the brake steel back, the first lifting rod 109 and the measuring end 107 are vertically arranged, and the measuring end 107 forms an elastic structure with the lifting block 104 through the limiting telescopic rod 105, the lifting block 104 and the vertical support rod 103 form a lifting structure, and the vertical support rod 103 forms a sliding structure with the sliding guide shaft 101 through the slider 102, the second lifting rod 114 and the second pull rod 113 are vertically arranged, and the second pull rod 113 and the first pull rod 111 are parallel to each other, the measuring end 107 forms a sliding structure with the brake steel back 3 to be tested through the rotating ball 108, and the contact point between the rotating ball 108 and the brake steel back 3 to be tested is on the same vertical line as the tip of the measuring recording pen 110.
[0027] After fixing the entire device on the steel back of the brake through the detection device fixing component 2, slide the lifting block 104 up and down to align the end of the measuring end 107 with the height position on the steel back to be measured, and tighten the knob on the side of the sliding lifting block 104 to fix the height position of the sliding lifting block 104, and adjust the measuring recording pen 110 and the comparison recording pen 115 to be slightly higher than the top of the steel back, and the pen tips of the two are in the same horizontal plane, and a piece of recording paper board is placed horizontally at the pen tip, hold the connecting rod 112 and pull it, and at the same time, pull the slider 102 and the second lifting rod 111 and the second lifting rod 113. Sliding along the steel back, under the action of the first spring 106, the measuring tip 107 will slide with the rotating ball 108 against the worn surface of the steel back. When the middle position of the steel back is concave, the measuring tip 107 will also extend inward, and then carry the measuring recording pen 110 to leave a curved line on the recording paper board. At the same time, the comparison recording pen 115 will move along the unworn side of the steel back, leaving a straight line on the recording paper board. By measuring the distance between the two lines left by the recording pen 110 and the comparison recording pen 115, the thickness of the steel back at different positions on the same horizontal line can be accurately measured, and the degree of wear of the steel back can be obtained.
[0028] Under the action of the first spring 106, the measuring end 107 can carry the measuring recording pen 110 to draw lines along the convexity and concavity of the worn surface of the steel back, and at the same time, the comparison recording pen 115 can draw a straight line along the unworn surface of the steel back. The wear degree of each position of the steel back can be obtained by comparing the distance between the two lines. The wear degree of the side and middle position of the steel back can be detected at the same time. The structure is simple and the operation is convenient, and accurate measurement records can be made at its middle position.
[0029] Example 2
[0030] See also Figure 1 、 Figure 2 and Figure 3 The utility model relates to a wear detection device for a brake steel back. A detection device fixing component 2 is installed at the bottom of a brake back plate thickness measuring component 1. The detection device fixing component 2 includes a back cross bar 201. The end of the back cross bar 201 is fixedly connected to a side fixing block 202, and the inner wall of the side fixing block 202 is fixedly connected to a second spring 203. The end of the second spring 203 is fixedly connected to a clamping fixing block 204, and the bottom end of the clamping fixing block 204 is welded with an elastic metal sheet 205. The inner wall of the back cross bar 201 is tightly fitted with the brake steel back 3 to be tested. The clamping fixing block 204 forms an elastic structure with the side fixing block 202 through the second spring 203, and two clamping fixing blocks 204 are symmetrically arranged about the vertical center axis of the side fixing block 202.
[0031] When fixing this device on the steel back, it is only necessary to align the two inclined elastic metal sheets 205 with the two sides of the steel back and press downward. The inclined elastic metal sheets 205 have a certain toughness, which facilitates sliding down from both sides of the steel back, and the inner wall of the clamping and fixing block 204 is provided with a second spring 203. After reaching the specified position and losing the downward sliding and pressing force of manpower, the second spring 203 will press the clamping and fixing block 204 against both sides of the steel back, thereby clamping and fixing the entire device on the steel back to complete subsequent detection operations.
[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A brake steel back wear detection device, characterized in that: The invention comprises a brake back plate thickness measuring assembly (1), wherein the brake back plate thickness measuring assembly (1) comprises a sliding guide shaft (101), the outside of the sliding guide shaft (101) is slidably connected to a slider (102), the top of the slider (102) is fixedly connected to a vertical support rod (103), and the outside of the vertical support rod (103) is slidably connected to a lifting block (104), the inner wall of the lifting block (104) is fixedly connected to a limited telescopic rod (105), and the outside of the limited telescopic rod (105) is embedded with a first spring (106), the end of the first spring (106) is fixedly connected to a measuring terminal (107), and the measuring terminal (107) is fixedly connected to the measuring terminal (107). 7) is rotatably connected to a rotating bead (108), the top of the measuring end (107) is fixedly connected to a first lifting rod (109), and the top of the first lifting rod (109) is fixedly connected to a measuring recording pen (110), the side of the slider (102) is fixedly connected to a first pull rod (111), and the end of the first pull rod (111) is fixedly connected to a connecting rod (112), the other end of the connecting rod (112) is fixedly connected to a second pull rod (113), and the other end of the second pull rod (113) is fixedly connected to a second lifting rod (114), and the top of the second lifting rod (114) is fixedly connected to a comparison recording pen (115).
2. The brake steel back wear detection device according to claim 1, characterized in that: The first lifting rod (109) and the measuring end (107) are arranged vertically, and the measuring end (107) forms an elastic structure through the limiting telescopic rod (105) and the lifting block (104).
3. The brake steel back wear detection device according to claim 1, characterized in that: The lifting block (104) and the vertical support rod (103) form a lifting structure, and the vertical support rod (103) forms a sliding structure through the slider (102) and the sliding guide shaft (101).
4. The brake steel back wear detection device according to claim 1, characterized in that: The second lifting rod (114) and the second pull rod (113) are arranged vertically, and the second pull rod (113) and the first pull rod (111) are arranged parallel.
5. The brake steel back wear detection device according to claim 1, characterized in that: A detection device fixing assembly (2) is installed at the bottom of the brake back plate thickness measuring assembly (1), and the detection device fixing assembly (2) includes a back cross bar (201), an end of the back cross bar (201) is fixedly connected to a side fixing block (202), and the inner wall of the side fixing block (202) is fixedly connected to a second spring (203), an end of the second spring (203) is fixedly connected to a clamping fixing block (204), and the bottom end of the clamping fixing block (204) is welded to an elastic metal sheet (205), and the inner wall of the back cross bar (201) is tightly fitted with the brake steel back (3) to be tested.
6. The brake steel back wear detection device according to claim 5, characterized in that: The clamping and fixing block (204) forms an elastic structure with the side fixing block (202) through the second spring (203), and two clamping and fixing blocks (204) are symmetrically arranged about the vertical center axis of the side fixing block (202).
7. The brake steel back wear detection device according to claim 1, characterized in that: The measuring end (107) forms a sliding structure with the steel back of the brake to be measured (3) through the rotating bead (108), and the contact point between the rotating bead (108) and the steel back of the brake to be measured (3) is in the same vertical line as the pen tip of the measuring recording pen (110).
Citation Information
Patent Citations
Abrasion detection device for friction plate of yaw brake
CN219062285U