Uniform active sampling control system for single particle sample and cutter with same
By designing a single-particle sample uniform and active sampling control system and cutter, the problem that traditional samplers cannot collect particle sizes is solved, and multi-stage uniform sampling and precise cutting of atmospheric particulate matter is achieved. It is suitable for electron microscopy analysis and improves analysis accuracy.
Patent Information
- Application Number
- CN202323491101.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2033-12-20
AI Technical Summary
The prior art lacks an active sampling control scheme for atmospheric particulate matter suitable for electron microscopy analysis. Traditional cutters cannot achieve particle size acquisition, short sampling time and poor environmental representation.
A single-particle sample uniform and active sampling control system is designed, including a housing, air inlet, a pump, a main control MCU, a touch display panel, a battery module and a rotation control interface. Combined with the intake section, upper acceleration section, upper acquisition section, lower acceleration section, lower acquisition section and exhaust section of the cutter, multi-stage particle acquisition and cutting are achieved through precision control.
Multi-stage uniform sampling of single-particle samples is achieved, increasing sampling time and sample distribution area, ensuring accurate control of the sampling process, suitable for electron microscopy analysis, and improving analysis accuracy.
Smart Images

Figure CN223307937U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of atmospheric particle sampling, and particularly relates to a single particle sample uniform active sampling control system and a cutter with the same. Background Art
[0002] With the rapid development of industrialization and urbanization, understanding and monitoring the concentration and composition of atmospheric particulate matter is crucial for environmental protection and public health. Atmospheric particulate matter sampling provides accurate data to help scientists and environmental protection agencies understand the sources and composition of atmospheric particulate matter. By collecting atmospheric particulate matter samples, their chemical composition and size distribution can be analyzed to identify the sources of particulate matter, such as industrial emissions, traffic exhaust, coal combustion, and biomass burning.
[0003] Currently, there is a lack of an active sampling control solution for atmospheric particulate matter suitable for electron microscopy analysis. Traditional cutters essentially have a single fixed nozzle and no grading, meaning they can only collect all particles above a specific size. The area of particles on the diaphragm is very small, the sampling time is very short, and the environmental representativeness is poor. Therefore, a new sampling control system is needed to achieve the size-based collection of single particle samples, maximize the sampling time and sample distribution area, and simultaneously precisely control the sampling process and the particle cutting and impacting processes. Utility Model Content
[0004] To this end, the utility model provides a single particle sample uniform active sampling control system and a cutter having the same, which realizes precise control of the single particle sample sampling process and the particle cutting and impact process.
[0005] In order to achieve the above-mentioned object, the utility model provides the following technical solutions: a single particle sample uniform active sampling control system, comprising a housing, an air inlet, an air pump, a main control MCU, a touch display panel, a battery module and a rotation control interface;
[0006] The air inlet is arranged at the top of the shell, and the air pump is arranged inside the shell; the air inlet is connected to the air inlet end of the air pump through an air inlet hose, and the air inlet hose is provided with a flow controller, and the flow controller is used to control the air intake flow of the air inlet; the air outlet end of the air pump is connected to an air outlet hose, and the end of the air outlet hose is led out of the shell;
[0007] The main control MCU is arranged inside the housing, the touch display panel is integrated into the side of the housing, the touch display panel and the main control MCU are electrically connected, and the touch display panel is used to set the uniform active sampling parameters of the single particle sample;
[0008] The battery module is arranged inside the housing, the battery module is electrically connected to the main control MCU, and the battery module is used to power the single particle sample uniform active sampling control system;
[0009] The rotation control interface is arranged on the side of the shell, and a rotation control signal line is connected between the rotation control interface and the main control MCU. The main control MCU is also used to control the cutting rotation drive motor through the rotation control signal line.
[0010] As a preferred solution of the single particle sample uniform active sampling control system, it also includes a reset button, which is arranged on the side of the housing; the reset button is connected to the main control MCU via a reset pin NRST, and the reset button is used to reset the single particle sample uniform active sampling control system;
[0011] It also includes a power button, which is arranged on the side of the shell; the power button is electrically connected to the power supply part of the main control MCU through the PWRON pin, and the power button is used to start the single particle sample uniform active sampling control system.
[0012] As a preferred solution for the single-particle sample uniform active sampling control system, it also includes a charging interface, which is arranged on the side of the shell. The charging interface is electrically connected to the battery module through the VBAT+ pin, and the charging interface is used to charge the battery module.
[0013] The utility model also provides a cutter, comprising the above-mentioned single particle sample uniform active sampling control system, further comprising an air intake section, an upper acceleration section, an upper collection section, a lower acceleration section, a lower collection section and an exhaust section;
[0014] The air intake section is connected to the upper part of the upper acceleration section, and the upper acceleration section is connected to the upper part of the upper collection section; the upper end of the air intake section is connected to a particle cutting head with a predetermined flow rate; an upper orifice disk is provided in the middle of the upper acceleration section, and an upper sample pin covering an upper sample film is provided between the upper acceleration section and the upper collection section; an upper rotary drive member is provided inside the upper collection section; the upper rotary drive member is connected to the rotation control interface of the single particle sample uniform active sampling control system;
[0015] The lower acceleration section is connected to the lower side of the upper collection section, and the lower collection section is connected to the lower side of the lower acceleration section; a lower orifice disk is provided in the middle of the lower acceleration section, and a lower sample pin covering the lower sample membrane is provided between the lower acceleration section and the lower collection section; a lower rotary drive member is provided inside the lower collection section; the lower rotary drive member is connected to the rotation control interface of the single particle sample uniform active sampling control system;
[0016] The exhaust section is connected to the bottom of the lower collection section, and the bottom of the exhaust section is connected to an air pump through the air inlet of the single particle sample uniform active sampling control system. The air pump is used to allow the external airflow carrying particulate matter to be introduced into the air intake section through the particle cutting head; the airflow entering from the air intake section is discharged from the exhaust section through the upper acceleration section, the upper collection section, the lower acceleration section, and the lower collection section in sequence.
[0017] As a preferred solution of the cutter, the lower portion of the air inlet section is provided with a first internal thread, and the upper portion of the upper acceleration section is provided with a first external thread; the first internal thread and the first external thread are screwed together;
[0018] The lower portion of the upper acceleration section is provided with a second internal thread, and the upper portion of the upper collection section is provided with a second external thread; the second internal thread and the second external thread are screwed together;
[0019] The upper sample film covering the upper sample nail is located below the spray hole of the upper spray hole plate;
[0020] The upper rotary drive member is connected to the interior of the upper collection section through an upper mounting seat, the upper mounting seat is formed with an upper mounting hole, the drive head of the upper rotary drive member is located inside the upper mounting hole, and the lower part of the upper sample nail is connected to the drive head of the upper rotary drive member.
[0021] As a preferred solution of the cutter, the upper acceleration section is funnel-shaped above the upper spray hole disc;
[0022] The upper spray hole plate is provided with at least two spray holes; the distance between the two spray holes of the upper spray hole plate is smaller than the diameter of the upper sample film.
[0023] As a preferred solution of the cutter, the lower portion of the upper collecting section is provided with a third internal thread, and the upper portion of the lower accelerating section is provided with a third external thread; the third internal thread and the third external thread are screwed together;
[0024] The lower portion of the lower acceleration section is provided with a fourth internal thread, and the upper portion of the lower collection section is provided with a fourth external thread; the fourth internal thread and the fourth external thread are screwed together;
[0025] The lower sample membrane covering the lower sample nail is located below the spray hole of the lower spray hole plate;
[0026] The lower rotary drive member is connected to the interior of the lower collection section through a lower mounting seat, the lower mounting seat is formed with a lower mounting hole, the drive head of the lower rotary drive member is located inside the lower mounting hole, and the lower side of the lower sample nail is connected to the drive head of the lower rotary drive member.
[0027] As a preferred embodiment of the cutter, the lower acceleration section is funnel-shaped above the lower spray hole disc;
[0028] The lower spray hole plate is provided with at least two spray holes; the distance between the two spray holes of the lower spray hole plate is smaller than the diameter of the lower sample membrane.
[0029] As a preferred solution of the cutter, the lower portion of the lower collecting section is provided with a fifth internal thread, and the upper portion of the exhaust section is provided with a fifth external thread;
[0030] The fifth internal thread and the fifth external thread are screwed together.
[0031] As a preferred solution of the cutter, the particle cutting head is equipped with a protective cap.
[0032] The beneficial effects of the present invention are as follows: the sampling control system is provided with a shell, an air inlet, an air pump, a main control MCU, a touch display panel, a battery module and a rotation control interface; the air inlet is arranged at the top of the shell, and the air pump is arranged inside the shell; the air inlet is connected to the air inlet end of the air pump through an air inlet hose, and the air inlet hose is provided with a flow controller, and the flow controller is used to control the air intake flow of the air inlet; the air outlet end of the air pump is connected to the air outlet hose, and the end of the air outlet hose is led out of the shell; the main control MCU is arranged inside the shell, and the touch display panel is integrated in the side of the shell, and the touch display panel and the main control MCU are electrically connected, and the touch display panel is used to set the uniform active sampling parameters of single particle samples; the battery module is arranged inside the shell, and the battery module and the main control MCU are electrically connected, and the battery module is used to power the uniform active sampling control system of single particle samples; the rotation control interface is arranged on the side of the shell, and a rotation control signal line is connected between the rotation control interface and the main control MCU, and the main control MCU is also used to control the cutting rotation drive motor through the rotation control signal line. The cutter also includes an air intake section, an upper acceleration section, an upper collection section, a lower acceleration section, a lower collection section, and an exhaust section; the air intake section is connected to the upper part of the upper acceleration section, which is connected to the upper part of the upper collection section; a particle cutting head with a predetermined flow rate is connected to the upper end of the air intake section; an upper orifice disk is provided in the middle of the upper acceleration section, and an upper sample pin covering an upper sample film is provided between the upper acceleration section and the upper collection section; an upper rotary drive member is provided inside the upper collection section; the upper rotary drive member is connected to the rotary control interface of the single particle sample uniform active sampling control system; the lower acceleration section is connected to the lower part of the upper collection section, which is connected to the lower part of the lower acceleration section; The lower acceleration section is provided with a lower orifice disk in the middle portion, and a lower sample pin covering the lower sample membrane is provided between the lower acceleration section and the lower collection section; a lower rotary drive is provided inside the lower collection section; the lower rotary drive is connected to the rotary control interface of the single-particle sample uniform active sampling control system; the exhaust section is connected to the lower portion of the lower collection section, and the exhaust section is connected to an air pump below the exhaust section through the air inlet of the single-particle sample uniform active sampling control system, and the air pump is used to allow the external airflow carrying particulate matter to be introduced into the air intake section through the particle cutting head; the airflow entering the air intake section passes through the upper acceleration section, the upper collection section, the lower acceleration section, and the lower collection section in sequence and is discharged from the exhaust section. The utility model realizes the control of the single-particle multi-stage uniform sampling process; realizes the accurate recording of the sampling time, duration, flow rate and environmental information; and simultaneously controls the operation of the rotating components in different grades within the cutter; and can collect single-particle samples of the environment in two particle size grades (PM2.5 and coarse particles) at a set flow rate. The particulate matter is collected uniformly and adapted to the predetermined sample pin. After sampling, it can be directly used for electron microscopy analysis, which is convenient to use and helps to ensure the accuracy of the analysis. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can also derive other implementation drawings based on the provided drawings without inventive effort.
[0034] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons skilled in the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, provided they do not affect the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.
[0035] Figure 1 A schematic diagram of the front structure of a single particle sample uniform active sampling control system provided by an embodiment of the present utility model;
[0036] Figure 2 A schematic diagram of the reverse structure of a single particle sample uniform active sampling control system provided by an embodiment of the present utility model;
[0037] Figure 3 Schematic diagram of the hardware architecture of a single particle sample uniform active sampling control system provided by an embodiment of the present utility model;
[0038] Figure 4 A schematic circuit diagram of a single particle sample uniform active sampling control system provided by an embodiment of the present utility model;
[0039] Figure 5 A schematic diagram of the cutter structure provided by an embodiment of the utility model;
[0040] Figure 6 This is a schematic diagram of the decomposition of the cutter provided in an embodiment of the present utility model.
[0041] In the figure, 100, housing; 200, air inlet; 300, air pump; 400, main control MCU; 500, touch display panel; 600, battery module; 700, rotation control interface; 800, air inlet hose; 900, flow controller; 110, air outlet hose; 120, reset button; 130, power button; 140, charging interface;
[0042] 1. Intake section; 2. Upper acceleration section; 3. Upper collection section; 4. Lower acceleration section; 5. Lower collection section; 6. Exhaust section; 7. Upper spray plate; 8. Upper sample membrane; 9. Upper sample pin; 10. Upper rotary drive member; 11. Lower spray plate; 12. Lower sample membrane; 13. Lower sample pin; 14. Lower rotary drive member; 15. First internal thread; 16. First external thread; 17. Second internal thread; 18. Second external thread; 19. Upper mounting hole; 20. Third internal thread; 21. Third external thread; 22. Fourth internal thread; 23. Fourth external thread; 24. Lower mounting hole; 25. Fifth internal thread; 26. Fifth external thread. DETAILED DESCRIPTION
[0043] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0044] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The embodiment of the present invention provides a single particle sample uniform active sampling control system, including a housing 100, an air inlet 200, an air pump 300, a main control MCU 400, a touch display panel 500, a battery module 600 and a rotation control interface 700;
[0045] The air inlet 200 is provided at the top of the housing 100, and the air pump 300 is provided inside the housing 100; the air inlet 200 is connected to the air inlet end of the air pump 300 via an air inlet hose 800, and the air inlet hose 800 is provided with a flow controller 900, which is used to control the air flow rate of the air inlet 200; the air outlet end of the air pump 300 is connected to the air outlet hose 110, and the end of the air outlet hose 110 is led out of the housing 100;
[0046] The main control MCU 400 is arranged inside the housing 100, and the touch display panel 500 is integrated into the side of the housing 100. The touch display panel 500 and the main control MCU 400 are electrically connected. The touch display panel 500 is used to set the uniform active sampling parameters of the single particle sample.
[0047] The battery module 600 is disposed inside the housing 100 and is electrically connected to the main control MCU 400. The battery module 600 is used to power the single particle sample uniform active sampling control system.
[0048] The rotation control interface 700 is provided on the side of the housing 100 , and a rotation control signal line is connected between the rotation control interface 700 and the main control MCU 400 . The main control MCU 400 is also used to control the cutting rotation drive motor through the rotation control signal line.
[0049] In this embodiment, a reset button 120 is further included, which is arranged on the side of the shell 100; the reset button 120 is connected to the main control MCU 400 through the reset pin NRST, and the reset button 120 is used to reset the single-particle sample uniform active sampling control system; a power button 130 is also included, which is arranged on the side of the shell 100; the power button 130 is electrically connected to the power supply part of the main control MCU 400 through the PWRON pin, and the power button 130 is used to start the single-particle sample uniform active sampling control system; a charging interface 140 is also included, which is arranged on the side of the shell 100, and the charging interface 140 is electrically connected to the battery module 600 through the VBAT+ pin, and the charging interface 140 is used to charge the battery module 600.
[0050] In this embodiment, the air route of the vacuum pump 300 is connected by a hose. After the vacuum pump 300 is started, ambient air is extracted through the air inlet hose 800, and the air flow passes through the flow controller 900 to generate a stable sampling flow rate. The vacuum pump 300 is powered by the battery module 600 to ensure that the sampling can continue for 3-4 hours. Through the signal and power lines, the single particle sample is evenly and actively sampled. The control system powers the cutter's rotating assembly and controls the speed. Among them, the control interface of the touch display panel 500 can set the sampling start time, sampling duration, flow rate, rotation speed of the rotating assembly, etc., as well as record environmental information. The power level of the battery module 600 can also be displayed. In addition, the main control MCU 400 uses the rotation control signal line to power and accurately control the rotating assembly in the cutting head of the cutter to ensure that the collected particles meet the design expectations.
[0051] See also Figure 5 and Figure 6 , the embodiment of the utility model also provides a single particle sample double-stage sampling cutter, comprising an air intake section 1, an upper acceleration section 2, an upper collection section 3, a lower acceleration section 4, a lower collection section 5 and an exhaust section 6;
[0052] The air inlet section 1 is connected to the upper part of the upper acceleration section 2, which is connected to the upper part of the upper collection section 3. An upper nozzle plate 7 is provided in the middle of the upper acceleration section 2, and an upper sample pin 9 covering an upper sample membrane 8 is provided between the upper acceleration section 2 and the upper collection section 3. An upper rotary drive member 10 is provided inside the upper collection section 3. The upper rotary drive member 10 is connected to the rotary control interface of the single particle sample uniform active sampling control system.
[0053] The lower acceleration section 4 is connected to the lower portion of the upper collection section 3, and the lower collection section 5 is connected to the lower portion of the lower acceleration section 4. A lower orifice disk 11 is provided in the middle portion of the lower acceleration section 4, and a lower sample pin 13 covering a lower sample membrane 12 is provided between the lower acceleration section 4 and the lower collection section 5. A lower rotary drive member 14 is provided inside the lower collection section 5. The lower rotary drive member 14 is connected to the rotary control interface of the single particle sample uniform active sampling control system.
[0054] Among them, the exhaust section 6 is connected to the bottom of the lower collection section 5, and the bottom of the exhaust section 6 is connected to the air pump 300 through the air inlet 200 of the single particle sample uniform active sampling control system. The air pump 300 is used to allow the external airflow carrying particulate matter to be introduced into the air intake section 1 through the particle cutting head; the airflow entering from the air intake section 1 is discharged from the exhaust section 6 in sequence through the upper acceleration section 2, the upper collection section 3, the lower acceleration section 4, and the lower collection section 5.
[0055] In this embodiment, the upper portion of the cutter has an outer diameter of 1 / 2 inch and can be connected to a commercially available pre-cutting head or protective cap with a specific flow rate. A vacuum pump 300, connected to the bottom of the exhaust section 6, draws airflow carrying particles through the particle cutting head into the intake section 1. The airflow then enters the upper acceleration section 2, upper collection section 3, lower acceleration section 4, lower collection section 5, and exhaust section 6 in sequence. The airflow and a small amount of ultrafine particles exit the cutter through the exhaust section 6. The dimensions of each cutter component are rigorously calculated and precision-machined to ensure accurate particle size.
[0056] In this embodiment, a first internal thread 15 is provided at the lower portion of the air intake section 1, and a first external thread 16 is provided at the upper portion of the upper acceleration section 2; the first internal thread 15 and the first external thread 16 are screwed together; a second internal thread 17 is provided at the lower portion of the upper acceleration section 2, and a second external thread 18 is provided at the upper portion of the upper collection section 3; the second internal thread 17 and the second external thread 18 are screwed together.
[0057] Specifically, the air intake section 1 is screwed together with the first internal thread 15 at the bottom and the first external thread 16 at the top of the upper acceleration section 2, and the second internal thread 17 at the bottom of the upper acceleration section 2 is screwed together with the second external thread 18 at the top of the upper collection section 3. In order to ensure the sealing of the interfaces between the air intake section 1 and the upper acceleration section 2, and between the upper acceleration section 2 and the upper collection section 3, O-rings can be configured at the interfaces.
[0058] In this embodiment, the upper sample film 8 covering the upper sample pin 9 is located below the nozzle of the upper nozzle plate 7; the upper rotary drive member 10 is connected to the interior of the upper collection section 3 through an upper mounting seat, and the upper mounting seat is formed with an upper mounting hole 19. The drive head of the upper rotary drive member 10 is located inside the upper mounting hole 19, and the drive head of the upper rotary drive member 10 is connected to the bottom of the upper sample pin 9.
[0059] Specifically, the cutter of this embodiment is adapted to a sample pin 9 of a predetermined size, and the prefabricated sample film 8 together with the sample pin 9 can be directly placed into the cutter without on-site pasting; the sample film 8 after sampling can be directly used for electron microscopy analysis.
[0060] Among them, the particles are accelerated by the airflow of the upper acceleration section 2 and hit the upper sample membrane 8 of the upper sample pin 9 of a predetermined size at a certain speed, which can effectively collect particles in a predetermined particle size range; the upper collection section 3 is preliminarily designed to collect and cut the particle size of 2.5 microns, and the lower collection section 5 is preliminarily designed to collect and cut the particle size of 0.2 microns, so that samples of two different particle size ranges (coarse particles and fine particles PM2.5) can be collected at the same time.
[0061] In this embodiment, the upper acceleration section 2 is funnel-shaped above the upper orifice plate 7 ; the upper orifice plate 7 has at least two orifices; and the distance between the two orifices of the upper orifice plate 7 is smaller than the diameter of the upper sample film 8 .
[0062] Specifically, the funnel-shaped design of the upper orifice plate 7 realizes the acceleration of the airflow, and the orifices of the upper orifice plate 7 just correspond to the upper sample film 8, ensuring that the accelerated airflow can hit the upper sample film 8.
[0063] Driven by the upper rotary drive member 10 , the upper sample film 8 covering the upper sample pin 9 can rotate, thereby ensuring that the airflow can impact the upper sample film 8 more evenly, making the particles more evenly distributed on the upper sample film 8 .
[0064] In this embodiment, a third internal thread 20 is provided at the lower portion of the upper collection section 3, and a third external thread 21 is provided at the upper portion of the lower acceleration section 4; the third internal thread 20 and the third external thread 21 are screwed together; a fourth internal thread 22 is provided at the lower portion of the lower acceleration section 4, and a fourth external thread 23 is provided at the upper portion of the lower collection section 5; the fourth internal thread 22 and the fourth external thread 23 are screwed together.
[0065] Specifically, the upper collection section 3 is screwed together with the third internal thread 20 at the bottom and the third external thread 21 of the lower acceleration section 4, and the fourth internal thread 22 of the lower acceleration section 4 is screwed together with the fourth external thread 23 of the lower collection section 5; in order to ensure the sealing of the interfaces between the upper collection section 3 and the lower acceleration section 4, and the lower acceleration section 4 and the lower collection section 5, O-rings can be configured at the interfaces.
[0066] In this embodiment, the lower sample membrane 12 covering the lower sample pin 13 is located below the nozzle of the lower nozzle plate 11; the lower rotary drive member 14 is connected to the interior of the lower collection section 5 through a lower mounting seat, and the lower mounting seat is formed with a lower mounting hole 24. The drive head of the lower rotary drive member 14 is located inside the lower mounting hole 24, and the drive head of the lower rotary drive member 14 is connected to the bottom of the lower sample pin 13.
[0067] Specifically, the single-particle sample two-stage sampling cutter of this embodiment is adapted to a lower sample pin 13 of a predetermined size, and the prefabricated lower sample membrane 12 together with the lower sample pin 13 can be directly placed into the cutter without on-site pasting; the lower sample membrane 12 after sampling can be directly used for electron microscopy analysis.
[0068] Among them, the air flow flowing in from the lower collection section 5, the particles are accelerated by the air flow of the lower acceleration section 4, and hit the lower sample membrane 12 of the lower sample pin 13 of a predetermined size at a certain speed, which can effectively collect particles in a predetermined particle size range; the lower collection section 5 collects and cuts the particle size at 0.2 microns, and the lower collection section 5 cooperates with the upper collection section 3 to collect samples in two different particle size ranges (coarse particles and fine particles PM2.5).
[0069] In this embodiment, the lower acceleration section 4 is funnel-shaped above the lower orifice plate 11 ; the lower orifice plate 11 has at least two orifices; and the distance between the orifices of the two lower orifice plates 11 is smaller than the diameter of the lower sample membrane 12 .
[0070] Specifically, the funnel-shaped design of the lower orifice plate 11 realizes the acceleration of the airflow, and the orifices of the lower orifice plate 11 just correspond to the lower sample membrane 12 , ensuring that the accelerated airflow can hit the lower sample membrane 12 .
[0071] Driven by the lower rotary drive member 14 , the lower sample film 12 covering the lower sample pin 13 can rotate, thereby ensuring that the airflow can impact the lower sample film 12 more evenly, making the particles more evenly distributed on the lower sample film 12 .
[0072] In this embodiment, a fifth internal thread 25 is provided at the lower portion of the lower collecting section 5 , and a fifth external thread 26 is provided at the upper portion of the exhaust section 6 ; the fifth internal thread 25 and the fifth external thread 26 are screwed together.
[0073] Specifically, the lower collecting section 5 is screwed together with the fifth internal thread 25 at the bottom and the fifth external thread 26 at the top of the exhaust section 6. In order to ensure the sealing performance of the interface between the lower collecting section 5 and the exhaust section 6, an O-ring can be configured at the interface.
[0074] In a possible embodiment, only one set of acceleration sections and collection sections may be installed, so that particles in only one particle size range (full-size particles or coarse particles) can be collected.
[0075] To sum up, the utility model is provided with an air intake section 1, an upper acceleration section 2, an upper collection section 3, a lower acceleration section 4, a lower collection section 5 and an exhaust section 6; the air intake section 1 is connected to the top of the upper acceleration section 2, and the upper acceleration section 2 is connected to the top of the upper collection section 3; an upper spray hole disk 7 is provided in the middle part of the upper acceleration section 2, and an upper sample pin 9 covering an upper sample film 8 is provided between the upper acceleration section 2 and the upper collection section 3; an upper rotary driving member 10 is provided inside the upper collection section 3; the lower acceleration section 4 is connected to the bottom of the upper collection section 3, and the lower collection section 5 is connected to the bottom of the lower acceleration section 4; a lower spray hole disk 11 is provided in the middle part of the lower acceleration section 4, and a lower sample pin 13 covering a lower sample membrane 12 is provided between the lower acceleration section 4 and the lower collection section 5; a lower rotary driving member 14 is provided inside the lower collection section 5; the exhaust section 6 is connected to the bottom of the lower collection section 5, and the airflow entering from the air intake section 1 passes through the upper acceleration section 2, the upper collection section 3, the lower acceleration section 4 and the lower collection section 5 in sequence and is discharged from the exhaust section 6. The upper outer diameter of the double-stage sampling cutter for single-particle samples of the present invention is 1 / 2 inch, and it can be connected to a commercially available front cutting head or protective cap of a specific flow rate. The airflow carrying particles from the outside is introduced into the air intake section 1 through the particle cutting head via the vacuum pump 300 connected to the bottom of the exhaust section 6, and then enters the upper acceleration section 2, the upper collection section 3, the lower acceleration section 4, the lower collection section 5 and the exhaust section 6 in sequence. The airflow and a small amount of ultrafine particles are discharged from the cutter from the exhaust section 6, and the dimensions of each component of the cutter have been strictly calculated and precisely processed to ensure the accuracy of the particle cutting size. The double-stage sampling cutter for single-particle samples is adapted to an upper sample pin 9 of a predetermined size, and the prefabricated upper sample film 8 can be directly placed into the cutter together with the upper sample pin 9 without the need for on-site pasting; the upper sample film 8 after sampling can be directly used for electron microscopy analysis. The particles are accelerated by the airflow of the upper acceleration section 2 and collide with the upper sample membrane 8 of the upper sample nail 9 of a predetermined size at a certain speed, which can effectively collect particles in a predetermined particle size range; the upper collection section 3 is preliminarily designed to collect and cut particle sizes of 2.5 microns, and the lower collection section 5 is designed to collect and cut particle sizes of 0.2 microns, so that samples of two different particle size ranges (coarse particles and fine particles PM2.5) can be collected at the same time. The funnel-shaped design of the upper orifice disk 7 realizes the acceleration of the airflow, and the orifices of the upper orifice disk 7 correspond exactly to the upper sample membrane 8, ensuring that the accelerated airflow can collide with the upper sample membrane 8. Driven by the upper rotating drive member 10, the upper sample membrane 8 covering the upper sample nail 9 can rotate, thereby ensuring that the airflow can impact the upper sample membrane 8 more evenly, making the particulate matter more evenly distributed on the upper sample membrane 8. The single particle sample double-stage sampling cutter is adapted to a lower sample pin 13 of a predetermined size. The prefabricated lower sample film 12 together with the lower sample pin 13 can be directly placed into the cutter without on-site pasting; the lower sample film 12 after sampling can be directly used for electron microscopy analysis.The airflow flowing in from the lower collection section 5, the particles are accelerated by the airflow of the lower acceleration section 4, and hit the lower sample membrane 12 of the lower sample nail 13 of a predetermined size at a certain speed, which can effectively collect particles in a predetermined particle size range; the lower collection section 5 collects and cuts the particle size to 0.2 microns. The lower collection section 5 cooperates with the upper collection section 3 to collect samples of two different particle size ranges (coarse particles and fine particles PM2.5). The funnel-shaped design of the lower orifice plate 11 realizes the acceleration of the airflow, and the nozzle of the lower orifice plate 11 corresponds exactly to the lower sample membrane 12, ensuring that the accelerated airflow can hit the lower sample membrane 12. Driven by the lower rotary drive member 14, the lower sample membrane 12 covering the lower sample nail 13 can rotate, thereby ensuring that the airflow can impact the lower sample membrane 12 more evenly, making the particulate matter more evenly distributed on the lower sample membrane 12. The utility model can collect single particle samples from the environment in two particle size grades (PM2.5 and coarse particles) under a set flow rate. The particulate matter is collected evenly and is adapted to predetermined sample pins. After sampling, it can be directly used for electron microscope analysis. It is easy to use and helps to ensure the accuracy of the analysis.
[0076] Using the technical solution of this embodiment, a cutter sample was manufactured and tested in Beijing. First, the cutter's cutting performance was tested, revealing that it could effectively segment ambient particulate matter at a depth of 2.5 microns. Subsequently, ambient particulate matter samples were collected using the cutter and analyzed using an electron microscope. The results showed that the sampling performance fully met the design requirements.
[0077] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.
Claims
1. A single particle sample uniform active sampling control system, characterized in that: It comprises a housing (100), an air inlet (200), an air pump (300), a main control MCU (400), a touch display panel (500), a battery module (600) and a rotation control interface (700); The air inlet (200) is arranged at the top of the housing (100), and the air extraction pump (300) is arranged inside the housing (100); the air inlet (200) is connected to the air inlet end of the air extraction pump (300) through an air inlet hose (800), and a flow controller (900) is provided on the air inlet hose (800), and the flow controller (900) is used to control the air intake flow of the air inlet (200); the air outlet end of the air extraction pump (300) is connected to an air outlet hose (110), and the end of the air outlet hose (110) is led out of the housing (100); The main control MCU (400) is arranged inside the housing (100), the touch display panel (500) is integrated into the side of the housing (100), the touch display panel (500) and the main control MCU (400) are electrically connected, and the touch display panel (500) is used to perform single particle sample uniform active sampling parameter setting; The battery module (600) is arranged inside the housing (100), the battery module (600) is electrically connected to the main control MCU (400), and the battery module (600) is used to power the single particle sample uniform active sampling control system; The rotation control interface (700) is arranged on the side of the housing (100), a rotation control signal line is connected between the rotation control interface (700) and the main control MCU (400), and the main control MCU (400) is also used to control the cutting rotation drive motor through the rotation control signal line.
2. A single particle sample uniform active sampling control system according to claim 1, characterized in that: The system further comprises a reset button (120), which is arranged on the side of the housing (100); the reset button (120) is connected to the main control MCU (400) via a reset pin NRST, and the reset button (120) is used to reset the single particle sample uniform active sampling control system; The invention also includes a power button (130), which is arranged on the side of the housing (100); the power button (130) is electrically connected to the power supply part of the main control MCU (400) through the PWRON pin, and the power button (130) is used to start the single particle sample uniform active sampling control system.
3. The single particle sample uniform active sampling control system according to claim 1, characterized in that: The battery module (600) is also provided with a charging interface (140), the charging interface (140) being arranged on a side of the housing (100), the charging interface (140) being electrically connected to the battery module (600) via a VBAT+ pin, and the charging interface (140) being used to charge the battery module (600).
4. A cutter, comprising a single particle sample uniform active sampling control system according to any one of claims 1 to 3, characterized in that: It also includes an air intake section (1), an upper acceleration section (2), an upper collection section (3), a lower acceleration section (4), a lower collection section (5) and an exhaust section (6); The air intake section (1) is connected to the upper part of the upper acceleration section (2), and the upper acceleration section (2) is connected to the upper part of the upper collection section (3); the upper end of the air intake section (1) is connected to a particle cutting head with a predetermined flow rate; an upper spray hole disk (7) is provided in the middle part of the upper acceleration section (2), and an upper sample pin (9) covering an upper sample film (8) is provided between the upper acceleration section (2) and the upper collection section (3); an upper rotary drive member (10) is provided inside the upper collection section (3); the upper rotary drive member (10) is connected to a rotary control interface (700) of the single particle sample uniform active sampling control system; The lower acceleration section (4) is connected to the lower side of the upper collection section (3), and the lower collection section (5) is connected to the lower side of the lower acceleration section (4); a lower orifice disk (11) is provided in the middle of the lower acceleration section (4), and a lower sample pin (13) covering a lower sample membrane (12) is provided between the lower acceleration section (4) and the lower collection section (5); a lower rotary drive member (14) is provided inside the lower collection section (5); the lower rotary drive member (14) is connected to a rotary control interface (700) of the single particle sample uniform active sampling control system; The exhaust section (6) is connected to the bottom of the lower collection section (5), and the bottom of the exhaust section (6) is connected to an air pump (300) through the air inlet (200) of the single particle sample uniform active sampling control system. The air pump (300) is used to allow the external air flow carrying particles to be introduced into the air intake section (1) through the particle cutting head; the air flow entering from the air intake section (1) passes through the upper acceleration section (2), the upper collection section (3), the lower acceleration section (4), and the lower collection section (5) in sequence and is discharged from the exhaust section (6).
5. A cutter according to claim 4, characterized in that: The lower portion of the air intake section (1) is provided with a first internal thread (15), and the upper portion of the upper acceleration section (2) is provided with a first external thread (16); the first internal thread (15) and the first external thread (16) are screwed together; The lower portion of the upper acceleration section (2) is provided with a second internal thread (17), and the upper portion of the upper collection section (3) is provided with a second external thread (18); the second internal thread (17) and the second external thread (18) are screwed together; The upper sample film (8) covered on the upper sample nail (9) is located below the spray hole of the upper spray hole plate (7); The upper rotary drive member (10) is connected to the interior of the upper collection section (3) via an upper mounting seat, the upper mounting seat is formed with an upper mounting hole (19), the drive head of the upper rotary drive member (10) is located inside the upper mounting hole (19), and the lower part of the upper sample nail (9) is connected to the drive head of the upper rotary drive member (10).
6. A cutter according to claim 5, characterized in that: The upper acceleration section (2) is funnel-shaped above the upper spray hole disc (7); The upper spray hole disc (7) is provided with at least two spray holes; the distance between the two spray holes of the upper spray hole disc (7) is smaller than the diameter of the upper sample film (8).
7. A cutter according to claim 4, characterized in that: The lower portion of the upper collecting section (3) is provided with a third internal thread (20), and the upper portion of the lower accelerating section (4) is provided with a third external thread (21); the third internal thread (20) and the third external thread (21) are screwed together; The lower portion of the lower acceleration section (4) is provided with a fourth internal thread (22), and the upper portion of the lower collection section (5) is provided with a fourth external thread (23); the fourth internal thread (22) and the fourth external thread (23) are screwed together; The lower sample film (12) covering the lower sample nail (13) is located below the spray hole of the lower spray hole plate (11); The lower rotary drive member (14) is connected to the interior of the lower collection section (5) through a lower mounting seat, the lower mounting seat is formed with a lower mounting hole (24), the driving head of the lower rotary drive member (14) is located inside the lower mounting hole (24), and the lower side of the lower sample nail (13) is connected to the driving head of the lower rotary drive member (14).
8. A cutter according to claim 7, characterized in that: The lower acceleration section (4) is funnel-shaped above the lower spray hole disc (11); The lower spray hole disk (11) is provided with at least two spray holes; the distance between the two spray holes of the lower spray hole disk (11) is smaller than the diameter of the lower sample membrane (12).
9. A cutter according to claim 4, characterized in that: The lower portion of the lower collecting section (5) is provided with a fifth internal thread (25), and the upper portion of the exhaust section (6) is provided with a fifth external thread (26); The fifth internal thread (25) and the fifth external thread (26) are screwed together.
10. A cutter according to claim 4, characterized in that: The particle cutting head is equipped with a protective cap.