Motor rotor assembling equipment
By designing automated motor rotor assembly equipment, automatic pressing and screwing of the rotor and upper cover is realized, the problems of cumbersome operation and low efficiency during the motor assembly process are solved, and assembly efficiency and quality are improved.
Patent Information
- Application Number
- CN202422598402.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-26
AI Technical Summary
During the assembly process of existing motors, the rotor and the end cap need to be separately pressed and installed, which is cumbersome and inefficient. Manual operation is common, affecting the assembly efficiency.
A motor rotor assembly equipment is designed, including a shifting mechanism, a pressing mechanism and a screw screw mechanism, to realize automatic pressing and screwing of the rotor and the upper cover, and to transport the barrel to the pressing and screwing mechanism through the shifting mechanism, and to perform pressing and screw screw operations respectively.
Improves motor assembly efficiency, ensures press-assembly quality, reduces the chance of damage, and improves the accuracy of the assembly process and product quality.
Smart Images

Figure CN223309736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor assembly equipment, in particular to motor rotor assembly equipment. Background Art
[0002] The motor is a common energy conversion device that converts electrical energy into mechanical energy to drive other equipment to perform processing. The rotor and the coils wound around it play a crucial role in this energy conversion process. Currently, during motor assembly, the rotor is typically press-fitted into the motor barrel.
[0003] The following problems still exist in the prior art:
[0004] Currently, during the motor assembly process, the motor's rotor and end cover need to be pressed together separately. At the same time, in different links of the motor assembly, each link is generally operated manually, which makes the operation more cumbersome and affects the motor assembly efficiency. Summary of the Invention
[0005] The purpose of the utility model is to provide a motor rotor assembly device to improve the problems of complicated operation and low efficiency during current motor assembly.
[0006] The purpose of this utility model is achieved in this way:
[0007] A motor rotor assembly device, comprising:
[0008] frame;
[0009] A shift mechanism is provided with a plurality of loading positions, the loading positions being used to place the barrel of the motor, and the shift mechanism is capable of transporting the barrel of the previous station to the next station;
[0010] A press-fitting mechanism, which is used to perform a press-fitting action to press-fit the rotor and the upper cover onto the barrel;
[0011] a screwing mechanism, which is used to connect the upper cover to the upper end of the barrel through bolts;
[0012] When the barrel, upper cover and rotor are placed on the loading position, the shifting mechanism can drive the loading position to pass under the pressing mechanism and the screwing mechanism in sequence to perform the pressing operation and the screwing operation respectively.
[0013] Preferably, the press-fitting mechanism includes:
[0014] Press-fit floating seat;
[0015] A press-fitting portion, which is arranged on the press-fitting floating seat, and a press-fitting cavity is formed in the press-fitting portion;
[0016] a press-fitting rod movably disposed in the press-fitting cavity;
[0017] A driving assembly, used for driving the press-fit floating seat to move up and down;
[0018] When the press-fitting action is performed, the driving assembly drives the press-fitting floating seat to descend, and enables the press-fitting portion to be sleeved on the outside of the rotor shaft of the rotor, so that the press-fitting rod presses the rotor to the designed position.
[0019] Preferably, the press-fitting portion includes a connecting seat and a sleeve portion, and the connecting seat and the sleeve portion cooperate to form a press-fitting cavity;
[0020] The connecting seat is provided with a through hole, and the through hole is communicated with the press-fitting cavity;
[0021] The lower end of the press rod is formed with a pressing seat;
[0022] The upper end of the press-fitting rod is inserted into the through hole, and the pressing seat is movably arranged in the press-fitting cavity;
[0023] The pressing seat cannot pass through the through hole, and a convex ring portion is formed on the bottom end of the sleeve portion, and the convex ring portion is used to prevent the pressing seat from falling out of the press-fitting cavity from below;
[0024] When the press-fitting action is performed, as the press-fitting floating seat moves downward, the rotor shaft will pass through the convex ring portion into the press-fitting cavity and be able to abut against the lower end of the abutting seat.
[0025] Preferably, the connecting seat is further provided with a socket, and the socket is connected to the through hole;
[0026] The stage control assembly includes a stopper and a second driving cylinder for driving the stopper to move;
[0027] The second driving cylinder can drive the stopper to be inserted into the insertion hole and make the stopper pass through the through hole;
[0028] When the press-fitting action is performed, since the stopper passes through the through hole, the upper end of the press-fitting rod will abut against the stopper.
[0029] Preferably, a spring is sleeved on the outer side of the press-fitting rod, and two ends of the spring respectively abut against the abutting seat and the side wall of the press-fitting cavity.
[0030] Preferably, the press-fitting mechanism further comprises a press plate, which is connected to the lower end of the press-fitting floating seat via a connecting column;
[0031] After the rotor is press-fitted, the driving assembly 1 can drive the pressing plate to press against the upper cover of the motor and press the upper cover tightly against the barrel.
[0032] Preferably, the frame is further provided with an orientation mechanism;
[0033] The orientation mechanism comprises:
[0034] Drive cylinder four;
[0035] An insert, which is connected to the driving cylinder 4, and the driving cylinder 4 can drive the insert to rise or fall;
[0036] A raised portion is formed on the barrel, and a sleeve portion 1 is formed on the upper cover, and the sleeve portion 1 can be sleeved on the outer side of the raised portion;
[0037] The sleeve portion is provided with a drill hole;
[0038] When the upper cover is placed on the barrel, the drill hole is aligned with the screw hole on the protrusion, so that the lower end of the insert can be inserted into the drill hole and the screw hole at the same time to fix the position of the upper cover and the barrel.
[0039] Preferably, a tooling quick-change plate is provided on the loading position;
[0040] The tooling quick-change plate is formed with:
[0041] A support seat, used to support the barrel;
[0042] The fan blade positioning seat is used to fix the position of the fan blade;
[0043] The fan blade positioning seat is arranged on the inner side of the support seat so as to keep the rotor and the fan blade coaxial.
[0044] Preferably, the support seat is provided with two positioning vertical rods;
[0045] When the motor is placed on the support seat, the protrusion and the sleeve portion sleeved on the protrusion can be placed between the positioning vertical rods to fix the positions of the barrel and the upper cover.
[0046] Preferably, the screw-tightening mechanism comprises:
[0047] A screw-tightening assembly, which is used to perform a screw-tightening action;
[0048] a photographing assembly, used for taking photos to determine whether the upper cover and the barrel are aligned;
[0049] A robotic arm, on which a mounting platform is provided, and the screw-tightening assembly and the photographing assembly are both provided on the mounting platform;
[0050] When the motor to be assembled moves to the bottom of the screw-tightening mechanism, the robotic arm first drives the photographing assembly to move above the barrel to take photos to determine the position of the drill hole on the upper cover; then the screw-tightening assembly is moved to the top of the motor so that it can perform the screw-tightening action;
[0051] The frame is provided with a fixing assembly, which includes a driving cylinder 3 and a pressing member connected to the driving cylinder 3;
[0052] The driving cylinder 3 is used to drive the pressing member to move in the vertical direction, so that the pressing member can press against the upper cover and press the upper cover tightly against the barrel;
[0053] An avoidance groove is formed at the end of the pressing member. When the pressing member presses against the upper end of the upper cover, the rotor shaft can pass through the avoidance groove.
[0054] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects:
[0055] 1. This technical solution can automatically complete the two steps of pressing the rotor and tightening the upper cover screws, thereby improving the efficiency of the motor during assembly.
[0056] 2. The press-fitting mechanism can press-fit the rotor shaft and the upper cover respectively through the press-fitting rod and the press-fitting plate, which improves the quality of press-fitting and reduces the chance of damage to the motor during the press-fitting process.
[0057] 3. In the screw-tightening mechanism, the screw hole position is first determined by taking a photo of the component before the tightening action is performed, which can improve the accuracy of the assembly process, improve the assembly efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 It is a structural diagram of the utility model;
[0059] Figure 2 It is a structural diagram of the press-fitting mechanism and the orientation mechanism of the utility model;
[0060] Figure 3 It is a cross-sectional view of the press-fitting mechanism and the orientation mechanism of the utility model when it is in the second press-fitting stage;
[0061] Figure 4 This is a partial cross-sectional view of the utility model at the press-fitting stage;
[0062] Figure 5 for Figure 3 Enlarged view of point A in the middle;
[0063] Figure 6for Figure 1 Enlarged view of point B in the middle;
[0064] Figure 7 This is a structural diagram of the tooling quick-change plate of the first embodiment of the present utility model;
[0065] Figure 8 This is an assembly diagram of the first embodiment of the present invention when the motor is mounted on a tooling quick-change plate;
[0066] Figure 9 This is a structural diagram of the screw-tightening mechanism of the utility model;
[0067] Figure 10 for Figure 9 Enlarged view of point C in the middle;
[0068] Figure 11 for Figure 3 Enlarged view of point D in the middle;
[0069] Figure 12 This is a schematic structural diagram of a second embodiment of the present invention when the motor is arranged on a tooling quick-change plate;
[0070] Figure 13 This is a structural diagram of the motor of the third embodiment of the present invention when it is arranged on a tooling quick-change plate.
[0071] Reference numerals:
[0072] 1. Frame; 11. Shift mechanism; 12. Loading position; 13. Bracket; 14. Upper plate; 15. Optical axis; 16. Optical axis connecting plate; 17. Avoidance hole; 18. Rotating disk; 19. Operator;
[0073] 2. Press-fitting mechanism; 21. Press-fitting portion; 22. Press-fitting cavity; 23. Press-fitting rod; 231. Pressing seat; 232. Spring; 24. Press-fitting floating seat; 25. Connecting seat; 251. Through hole; 252. Insertion hole; 26. Pressing plate; 261. Press-fitting die; 262. Connecting column; 27. Driving assembly; 28. Sleeve portion; 29. Raised ring portion;
[0074] 3. Orienting mechanism; 31. Driving cylinder 4; 32. Rotating seat; 33. Insert;
[0075] 4. Stage control assembly; 41. Driving cylinder 2; 42. Stopper; 43. Mounting plate;
[0076] 5. Motor; 51. Cylinder; 52. Upper cover; 53. Rotor; 54. Rotor shaft; 55. Second sleeve section; 56. Fan blade; 561. Connecting hole; 57. Raised portion; 58. First sleeve section; 59. Drill hole;
[0077] 6. Screw tightening mechanism; 61. Robotic arm; 62. Mounting platform; 63. Sliding cylinder; 64. Mounting frame;
[0078] 7. Screw assembly; 71. Actuator motor; 72. Screw assembly seat; 73. Tightening hole; 74. Fixing hole; 75. Feed port; 76. Screwdriver;
[0079] 8. Photographic component; 81. Camera; 82. Fill light ring;
[0080] 9. Fixing assembly; 91. Driving cylinder three; 92. Pressing member; 93. Avoidance groove;
[0081] 10. Tooling quick-change plate; 101. Support seat; 102. Fan blade positioning seat; 103. Positioning vertical rod; 104. Positioning pin; 105. Limiting slide; 106. Fixing plate; 107. Positioning column; 108. Positioning hole; 109. Connecting rod;
[0082] 121. Height adjustment assembly; 122. Driving cylinder five; 123. Upper support plate; 124. Lower support plate; 125. Buffer plate; 126. Reserved gap; 127. Limiting groove. DETAILED DESCRIPTION
[0083] The following are specific embodiments of the present invention, and the technical solutions of the present invention are further described in conjunction with the accompanying drawings, but the present invention is not limited to these embodiments.
[0084] [Example 1]
[0085] like Figure 1 The motor rotor assembly device shown includes:
[0086] Rack 1;
[0087] A shift mechanism 11 is provided with a plurality of loading positions 12, the loading position 12 being used to place the barrel 51 of the motor 5, and the shift mechanism 11 is capable of transporting the barrel 51 of the previous station to the next station;
[0088] The press-fitting mechanism 2 is used to perform the press-fitting action to press-fit the rotor 53 and the upper cover 52 onto the barrel 51;
[0089] The screw mechanism 6 is used to connect the upper cover 52 to the upper end of the barrel 51 through bolts, thereby completing the assembly of the motor 5.
[0090] When the barrel 51, the upper cover 52 and the rotor 53 are placed on the loading position 12 at the discharge position, the shifting mechanism 11 can drive the loading position 12 to pass under the pressing mechanism 2 and the screwing mechanism 6 in turn, performing the pressing operation and the screwing operation respectively. After the assembly is completed, the motor 5 will be driven to the unloading position by the shifting mechanism 11.
[0091] In this technical solution, the motor 5 to be assembled can be placed on the loading station 12, and the subsequent press-fitting and screw-tightening actions can be automatically performed, making the assembly process of the motor 5 smoother and more convenient. At the same time, the loading and unloading tasks can be performed manually by an operator 19, or a robot can be set to place the motor 5 to be assembled on the loading station 12 or remove the assembled motor 5 from the loading station 12.
[0092] In this embodiment, the shifting mechanism 11 is a rotating disk 18. The design of the rotating disk 18 allows the press-fitting mechanism 2 and the screw-tightening mechanism 6 to be more compactly arranged on the frame 1, thereby reducing the overall space occupied by the equipment. As a preferred technical solution, the shifting mechanism 11 can also be a conveyor belt, which drives the motor 5 to be press-fitted through the press-fitting mechanism 2 and the screw-tightening mechanism 6 in sequence to complete the corresponding process.
[0093] like Figures 1-6 As shown, the press-fitting mechanism 2 includes:
[0094] Press-fit floating seat 24;
[0095] The press-fitting portion 21 is disposed on the press-fitting floating seat 24 , and a press-fitting cavity 22 is formed in the press-fitting portion 21 , and an opening is provided at the lower end;
[0096] a press-fitting rod 23 movably disposed in the press-fitting cavity 22;
[0097] The stage control component 4 is used to control the pressing mechanism 2 to independently perform the pressing action in different stages;
[0098] The driving assembly 27 is used to drive the press-fit floating seat 24 to move up and down.
[0099] In this embodiment, the press-fit portion 21 includes a connecting seat 25 and a sleeve portion 28, wherein the connecting seat 25 is disposed below the press-fit floating seat 24. When the sleeve portion 28 is connected below the connecting seat 25, the connecting seat 25 and the sleeve portion 28 cooperate to form a press-fit cavity 22.
[0100] A through hole 251 is formed on the connecting seat 25 . The through hole 251 is communicated with the press-fitting cavity 22 . The upper end of the press-fitting rod 23 is inserted into the through hole 251 .
[0101] The lower end of the press rod 23 is formed with a pressing seat 231. When the sleeve portion 28 is connected to the connecting seat 25, the pressing seat 231 is movably arranged in the press cavity 22. The pressing seat 231 cannot pass through the through hole 251.
[0102] A convex ring portion 29 is formed on the bottom end of the sleeve portion 28 . The convex ring portion 29 is used to prevent the pressing seat 231 from falling out of the press-fitting cavity 22 from below.
[0103] During the press-fitting operation, as the press-fitting floating seat 24 moves downward, the rotor shaft 54 passes through the convex ring portion 29 into the press-fitting cavity 22 and abuts against the lower end of the abutting seat 231. This allows the press-fitting rod 23 to push the rotor shaft 54 and press the rotor into place.
[0104] Furthermore, a bracket 13 is provided on the frame 1, and the press-fitting mechanism 2 is provided on the bracket 13;
[0105] A plurality of optical axes 15 are provided on the press-fit floating seat 24 , and the optical axes 15 extend upward from the upper top plate 14 of the bracket 13 .
[0106] The top of the optical axis 15 is connected to an optical axis connecting plate 16, which is used to limit the position of the optical axis 15 to ensure that the press-fit floating seat 24 can accurately move in the vertical direction. The optical axis connecting plate 16 has an escape hole 17 formed in it, which is used to avoid the drive assembly 27.
[0107] Specific as Figure 2-Figure 5 As shown, the connection base 25 is further provided with a plug hole 252 , which is communicated with the through hole 251 .
[0108] The stage control assembly 4 includes a stopper 42 and a second driving cylinder 41 for driving the stopper 42 to move.
[0109] In this technical solution, the press-fitting action includes two press-fitting stages.
[0110] Pressing stage 1:
[0111] Specific as Figure 4 As shown, the driving cylinder 2 41 of the stage control component 4 drives the stopper 42 to be inserted into the insertion hole 252, and the stopper 42 passes through the through hole 251. Thereby, the stopper 42 blocks the moving path of the press rod 23 in the through hole 251.
[0112] The drive assembly 27 drives the floating press-fit seat 24 downward until the rotor shaft 54 extends from the opening at the lower end of the press-fit portion 21 into the press-fit chamber 22. As the floating press-fit seat 24 continues to descend, the pressing seat 231 of the press-fit rod 23 presses against the upper end of the rotor shaft 54. However, the upper end of the press-fit rod 23 is blocked by the stopper 42 and cannot move upward along the through hole 251. This allows the pressing seat 231 to push against the rotor shaft 54 and press-fit the rotor 53 to the designed position.
[0113] Pressing stage 2;
[0114] Specific as Figure 5 As shown, in the second press-fitting stage, the second driving cylinder 41 of the stage control component 4 drives the stopper 42 to no longer block the through hole 251 .
[0115] When the pressing seat 231 of the press rod 23 presses against the upper end of the rotor shaft 54, the stopper 42 no longer blocks the through hole 251, allowing the press rod 23 to continue moving upward. Consequently, the upper end of the press rod 23 can continue moving upward along the through hole 251, allowing the lower end of the sleeve portion 28 to press against the upper cover 52, thereby pressing the upper cover 52 tightly against the upper end of the barrel 51.
[0116] As a preferred embodiment, a spring 232 is sleeved on the outside of the press-fitting rod 23 , and the spring 232 is arranged in the press-fitting cavity 22 . Both ends of the spring 232 abut against the abutting seat 231 and the side wall of the press-fitting cavity 22 respectively.
[0117] When in the second press-fitting stage, the rotor shaft 54 pushes the press-fitting rod 23 to move upward, which causes the spring 232 to compress, so that the spring 232 can generate a reaction force to push the rotor shaft 54 downward, maintaining pressure on the rotor shaft 54, and continuously fixing the position of the rotor 53 through the press-fitting rod 23 to ensure assembly accuracy.
[0118] like Figures 1-6 As shown, the press-fitting mechanism 2 further includes a press plate 26 , which is connected to the lower end of the press-fitting floating seat 24 via a connecting column 262 .
[0119] After the press-fitting mechanism completes press-fitting the rotor 53, in press-fitting stage 2, the drive assembly 27 drives the press-fitting floating seat 24 downward. The pressing plate 26 is connected to the press-fitting floating seat 24 via the connecting post 262. The sleeve portion 28 is connected to the lower end of the connecting seat 25, so that the pressing plate 26 can also move synchronously with the sleeve portion 28. When the lower end of the sleeve portion 28 abuts against the upper cover 52, the pressing plate 26 also abuts against the circumference of the upper cover 52, cooperating with the sleeve portion 28 to press the upper cover 52 against the barrel 51.
[0120] The pressing plate 26 presses against the circumference of the upper cover 52 , so that the upper cover 52 is evenly stressed, thereby preventing the upper cover 52 from being deformed during the press-fitting process.
[0121] Furthermore, a press-fitting mold 261 is provided on the pressing plate 26 , and the press-fitting mold 261 matches the contour of the upper cover 52 , so that the press-fitting mold 261 can be sleeved on the upper end of the pressing plate 26 .
[0122] like Figures 1-6 As shown, a directional mechanism 3 is also provided on the frame;
[0123] The orientation mechanism 3 includes:
[0124] Drive cylinder 4 31;
[0125] The insert 33 is connected to the driving cylinder 24 31, and the driving cylinder 24 31 can drive the insert 33 to rise or fall.
[0126] In this embodiment, a protrusion 57 is formed on the outer wall of the barrel 51 , and a sleeve portion 58 is formed on the upper cover 52 . The sleeve portion 58 can be sleeved on the outer side of the protrusion 57 .
[0127] The sleeve portion 58 is provided with a bore 59 .
[0128] When the motor 5 is set on the loading position 12 and the upper cover 52 is placed on the barrel 51 , the drilled holes 59 will be aligned with the screw holes on the raised portion 57 to facilitate the subsequent screwing of the upper cover 52 to the barrel 51 .
[0129] The orientation mechanism 3 can drive the insert 33 to move by driving the cylinder 24 31, and enable the lower end of the insert 33 to be simultaneously inserted into the drill hole 59 and the screw hole to fix the position of the upper cover 52 and the barrel 51.
[0130] When the motor 5 no longer needs to be fixed, the driving cylinder 24 31 can drive the insert 33 to move upward, so that the insert 33 is separated from the drill hole.
[0131] A rotating seat 32 is rotatably provided on the push rod of the driving cylinder 29 31, and an insert 33 is provided on the rotating seat 32. When the insert 33 is not needed, the insert 33 can be moved away from the top of the loading position 12 by rotating the position of the rotating seat 32.
[0132] Therefore, it should be noted that the height of the press-fitting mechanism 2 and the screw-tightening mechanism 6 is higher than the height of the driving cylinder 4 31.
[0133] like Figure 7 and Figure 8 As shown, a tooling quick-change plate 10 is provided on the loading position 12 , and different tooling quick-change plates 10 can be replaced according to the actual conditions of the motor 5 to be processed so as to cope with different production tasks.
[0134] In this embodiment, what needs to be assembled is a motor 5 with a fan blade 56. During assembly, the lower end of the rotor shaft 54 needs to be inserted into the connecting hole 561 of the fan blade 56.
[0135] Therefore, the tooling quick-change plate 10 in this embodiment is formed with:
[0136] A support base 101 is used to support the barrel 51;
[0137] The fan blade positioning seat 102 is used to fix the position of the fan blade 56.
[0138] The blade positioning seat 102 is arranged on the inner side of the support seat 101 so as to keep the rotor 53 and the blades 56 coaxial. When the motor 5 is placed on the blade positioning seat 102, the rotor 53 and the blades 56 are aligned, and the rotor shaft 54 is pressed into the connecting hole 561 during press-fitting.
[0139] Furthermore, a positioning hole 108 is formed on the fan blade positioning seat 102, and the positioning hole 108 is used to penetrate the positioning pin 104. The positioning pin 104 can further fix the position of the fan blade 56 placed on the fan blade positioning seat 102.
[0140] As another preferred technical solution, two positioning vertical rods 103 are provided on the support base 101 .
[0141] In this embodiment, a protrusion 57 is formed on the outer wall of the barrel 51, and a sleeve portion 58 is sleeved on the protrusion 57;
[0142] When the motor 5 is placed on the support base 101 , the raised portion 57 and the sleeve portion 58 can be inserted between the positioning vertical rods 103 to fix the positions of the barrel 51 and the upper cover 52 .
[0143] like Figure 1 and Figure 9 As shown, the screw-tightening mechanism 6 includes:
[0144] A screw-tightening assembly 7, which is used to perform a screw-tightening action;
[0145] A photographing assembly 8, which is used to take photos to determine whether the upper cover 52 and the barrel 51 are aligned;
[0146] The robotic arm 61 is provided with a mounting platform 62 , on which the screw-tightening assembly 7 and the photographing assembly 8 are both provided.
[0147] When the motor 5 to be assembled moves to below the screwing mechanism 6, the mechanical arm 61 first drives the photographing assembly 8 to move above the barrel 51 to take pictures. The camera 81 is used to take pictures, so that the position of the drill hole 59 on the upper cover 52 can be determined.
[0148] Then, the screw-tightening assembly 7 is moved to above the motor 5 so that the screw-tightening assembly 7 can perform the screw-tightening action and screw the upper cover 52 onto the barrel 51 .
[0149] A fixing assembly 9 is provided on the frame 1 , and the fixing assembly 9 includes a third driving cylinder 91 and a pressing member 92 connected to the third driving cylinder 91 .
[0150] The driving cylinder 3 91 is used to drive the pressing member 92 to move in the vertical direction, so that the pressing member 92 can press against the upper cover 52 and press the upper cover 52 against the barrel 51. The position of the upper cover 52 can be further fixed by the fixing assembly 9, so that the upper cover 52 can be stably fixed above the barrel 51, so that the position between the upper cover 52 and the barrel 51 remains stable during the screw-tightening operation, thereby improving the accuracy of the screw-tightening operation.
[0151] An escape groove 93 is formed at the end of the pressing member 92 . When the pressing member 92 presses against the upper end of the upper cover 52 , the rotor shaft 54 can pass through the escape groove 93 .
[0152] like Figure 9 and Figure 10 As shown, the screw assembly 7 includes:
[0153] An actuator motor 71 is connected to a screwdriver 76 for tightening a screw;
[0154] The screw assembly seat 72 is formed with a tightening hole 73 , a fixing hole 74 and a feed port 75 . The fixing hole 74 is aligned with the drilled hole 59 of the upper cover 52 .
[0155] The feed port 75 is used for loading screws. After the screws enter the screw assembly seat 72 through the feed port 75 , they can fall into the fixing holes 74 .
[0156] The screwdriver 76 is inserted into the screw assembly seat 72 through the tightening hole 73 , and the tightening hole 73 and the fixing hole 74 are located on the same axis, so that the screwdriver 76 can be accurately connected with the screw and tighten the screw.
[0157] Furthermore, a slide cylinder 63 is provided on the mounting platform 62, and the slide cylinder 63 is connected to the mounting frame 64. The screw tightening component 7 and the photo-taking component 8 are both provided on the mounting frame 64, and the slide cylinder 63 can drive the mounting frame 64 to move up and down.
[0158] When performing photographing and screwing actions on motors 5 of different specifications and sizes, the slide cylinder 63 can also drive the screwing assembly 7 and the photographing assembly 8 to move to a suitable height so that the screwing assembly 7 and the photographing assembly 8 can perform corresponding actions.
[0159] Therefore, when the screwing assembly 7 performs the screwing action, the screwdriver 76 of the screwing assembly 7 is driven to move up and down by the slide cylinder 63 so that the screwdriver 76 penetrates the screw assembly seat 72 through the tightening hole 73.
[0160] The camera component 8 includes:
[0161] A camera 81 is used to take a photo;
[0162] A fill light ring 82 is used to fill light on the upper end surface of the motor 5 to facilitate shooting by the camera 81;
[0163] The middle portion of the fill light ring 82 is formed as a photo hole, and the camera 81 is arranged above the photo hole.
[0164] like Figure 1 、 Figure 3 and Figure 11 As shown,
[0165] A fixed plate 106 is provided on the loading station 12, and the tooling quick-change plate 10 is detachably mounted on the fixed plate 106. The lower end surface of the fixed plate 106 is connected to a buffer plate 125 via a connecting rod 109. The buffer plate 125 is disposed below the rotating disk 18, and when the lower end surface of the fixed plate 106 is in contact with the rotating disk 18, a reserved gap 126 is formed between the buffer plate 125 and the lower end surface of the rotating disk 18.
[0166] The upper support plate 123 is connected to the lower side of the buffer plate 125 .
[0167] The frame 1 is also provided with a height adjustment component 121, which is provided below the press-fitting mechanism 2. The height adjustment component 121 includes:
[0168] Drive cylinder five 122;
[0169] The lower support plate 124 is connected to the driving cylinder 5 122.
[0170] A stepped slope is formed on the lower support plate 124, and the driving cylinder 5 122 can electrically move the lower support plate 124, and make the planes of different heights on the lower support plate 124 abut against the bottom of the upper support plate 123, thereby raising the height of the upper support plate 123 and further driving the fixed plate 106 to rise.
[0171] A limiting groove 127 is provided on the frame 1, and the lower support plate 124 is arranged in the limiting groove 127. The contour of the limiting groove 127 is adapted to the lower support plate 124 to ensure that the lower support plate 124 can accurately move along a straight line.
[0172] [Example 2]
[0173] like Figure 12 As shown, this embodiment is basically the same as the first embodiment, except that:
[0174] The support base 101 is not provided with a positioning vertical rod 103 , and a limiting sliding groove 105 is provided on the periphery of the support base 101 .
[0175] The lower end cover of the motor 5 is formed with a second sleeve portion 55, which can be sleeved onto the lower end of the raised portion 57. When the motor 5 is mounted on the support base 101, the second sleeve portion 55 can be placed in the limiting slide 105 and can rotate along the limiting slide 105, thereby facilitating adjustment of the position of the motor 5 when mounted on the support base 101.
[0176] [Example 3]
[0177] like Figure 13 As shown, this embodiment is basically the same as the first embodiment, except that;
[0178] When the equipment in the present technical solution needs to assemble motors 5 of different structures and sizes, different motors can be fixed by replacing different tooling quick-change plates 10 .
[0179] Both the first and second embodiments deal with the situation where the motor 5 has fan blades 56 .
[0180] In the present embodiment, when it is necessary to process the motor 5 without the fan blades 56 , a plurality of positioning posts 107 are provided on the tooling quick-change plate 10 , and the position of the motor 5 is fixed by the positioning posts 107 to facilitate subsequent processing.
[0181] It should be noted that the structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in the specification for the understanding and reading of those familiar with this technology, and are not used to limit the conditions for the implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose of the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of the implementation of the present invention without substantially changing the technical content.
[0182] It should also be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or indirectly connected to the other element through an intervening element.
[0183] In addition, the descriptions of "first", "second", etc. in this application are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
Claims
1. A motor rotor assembly device, characterized in that: include: Rack (1); A shift mechanism (11) is provided with a plurality of loading positions (12) for placing the barrel (51) of the motor (5), and the shift mechanism (11) is capable of transporting the barrel (51) of the previous station to the next station; A press-fitting mechanism (2) is used to perform a press-fitting operation to press-fit the rotor (53) and the upper cover (52) onto the barrel (51); a screwing mechanism (6) for connecting the upper cover (52) to the upper end of the barrel (51) via bolts; When the barrel (51), the upper cover (52) and the rotor (53) are placed on the loading position (12), the shifting mechanism (11) can drive the loading position (12) to pass under the pressing mechanism (2) and the screwing mechanism (6) in sequence, and perform the pressing operation and the screwing operation respectively.
2. The motor rotor assembly equipment according to claim 1, characterized in that: The press-fitting mechanism (2) comprises: Press-fit floating seat (24); A press-fitting portion (21) is provided on the press-fitting floating seat (24), a press-fitting cavity (22) is formed in the press-fitting portion (21), and an opening is provided at the lower end; a press-fitting rod (23) movably disposed in the press-fitting cavity (22); a stage control component (4) for controlling the pressing mechanism (2) to independently perform pressing actions at different stages; A driving assembly (27) for driving the press-fit floating seat (24) to move up and down; When the press-fitting action is performed, the driving assembly (27) drives the press-fitting floating seat (24) to descend, and enables the press-fitting portion (21) to be sleeved on the outside of the rotor shaft (54) of the rotor (53), so that the press-fitting rod (23) can press-fit the rotor (53) to the designed position.
3. The motor rotor assembly equipment according to claim 2, characterized in that: The press-fitting portion (21) comprises a connecting seat (25) and a sleeve portion (28), wherein the connecting seat (25) and the sleeve portion (28) cooperate to form a press-fitting cavity (22); The connecting seat (25) is provided with a through hole (251), and the through hole (251) is communicated with the press-fitting cavity (22); The lower end of the press rod (23) is formed with a pressing seat (231); The upper end of the press-fitting rod (23) is inserted into the through hole (251), and the pressing seat (231) is movably arranged in the press-fitting cavity (22); The pressing seat (231) cannot pass through the through hole (251), and a convex ring portion (29) is formed on the bottom end of the sleeve portion (28), and the convex ring portion (29) is used to prevent the pressing seat (231) from falling out of the press-fitting cavity (22) from below; When the press-fitting action is performed, as the press-fitting floating seat (24) moves downward, the rotor shaft (54) will pass through the convex ring portion (29) into the press-fitting cavity (22), and the rotor shaft (54) can abut against the lower end of the abutting seat (231).
4. The motor rotor assembly equipment according to claim 3, characterized in that: The connecting seat (25) is further provided with a plug hole (252), and the plug hole (252) is connected to the through hole (251); The stage control assembly (4) includes a stopper (42) and a second driving cylinder (41) for driving the stopper (42) to move; The second driving cylinder (41) can drive the stopper (42) to be inserted into the insertion hole (252), and make the stopper (42) pass through the through hole (251); When the press-fitting action is performed, because the stopper (42) passes through the through hole (251), the upper end of the press-fitting rod (23) will abut against the stopper (42).
5. The motor rotor assembly equipment according to claim 3 or 4, characterized in that: A spring (232) is sleeved on the outside of the press-fitting rod (23), and two ends of the spring (232) respectively abut against the abutting seat (231) and the side wall of the press-fitting cavity (22).
6. The motor rotor assembly equipment according to claim 2, 3 or 4, characterized in that: The press-fitting mechanism (2) further comprises a press plate (26), and the press plate (26) is connected to the lower end of the press-fitting floating seat (24) via a connecting column (262); After the rotor (53) is pressed, the driving assembly (27) can drive the pressing plate (26) to press against the upper cover (52) of the motor (5), and press the upper cover (52) against the barrel (51).
7. The motor rotor assembly equipment according to claim 1, characterized in that: The frame is also provided with an orientation mechanism (3); The orientation mechanism (3) comprises: Driving cylinder four (31); An insert (33) connected to the driving cylinder (31), wherein the driving cylinder (31) can drive the insert (33) to rise or fall; A raised portion (57) is formed on the barrel (51), and a sleeve portion (58) is formed on the upper cover (52), wherein the sleeve portion (58) can be sleeved on the outer side of the raised portion (57); The sleeve portion (58) is provided with a drill hole (59); When the upper cover (52) is placed on the barrel (51), the drill hole (59) is aligned with the screw hole on the raised portion (57), so that the lower end of the insert (33) can be simultaneously inserted into the drill hole (59) and the screw hole to fix the position of the upper cover (52) and the barrel (51).
8. The motor rotor assembly equipment according to claim 7, characterized in that: A tooling quick-change plate (10) is provided on the loading position (12); The tooling quick-change plate (10) is formed with: A support base (101) for supporting the barrel (51); A fan blade positioning seat (102) is used to fix the position of the fan blade (56); The fan blade positioning seat (102) is arranged on the inner side of the support seat (101) so as to keep the rotor (53) and the fan blade (56) coaxial.
9. The motor rotor assembly equipment according to claim 8, characterized in that: Two positioning vertical rods (103) are provided on the support seat (101); When the motor (5) is placed on the support seat (101), the protrusion (57) and the sleeve portion (58) sleeved on the protrusion (57) can be placed between the positioning vertical rods (103) to fix the positions of the barrel (51) and the upper cover (52).
10. The motor rotor assembly equipment according to claim 1 or 2 or 3 or 4 or 7 or 8 or 9, characterized in that: The screw-tightening mechanism (6) comprises: a screw-tightening assembly (7) for performing a screw-tightening action; a photographing assembly (8) for taking a photograph to determine whether the upper cover (52) and the barrel (51) are aligned; A mechanical arm (61) is provided with a mounting platform (62), and the screw-tightening assembly (7) and the photographing assembly (8) are both provided on the mounting platform (62); When the motor (5) to be assembled moves to the bottom of the screw-tightening mechanism (6), the mechanical arm (61) first drives the photographing assembly (8) to move to the top of the barrel (51) to take a photograph to determine the position of the drill hole (59) on the upper cover (52); then the screw-tightening assembly (7) is moved to the top of the motor (5) so that the screw-tightening assembly (7) can perform the screw-tightening action; The frame (1) is provided with a fixing assembly (9), and the fixing assembly (9) includes a third driving cylinder (91) and a pressing member (92) connected to the third driving cylinder (91); The driving cylinder (3) (91) is used to drive the pressing member (92) to move in the vertical direction, so that the pressing member (92) can press against the upper cover (52) and press the upper cover (52) against the barrel (51); An avoidance groove (93) is formed at the end of the pressing member (92), and when the pressing member (92) presses against the upper end of the upper cover (52), the rotor shaft (54) can pass through the avoidance groove (93).
Citation Information
Cited By
Joint motor production press fitting tool and process
CN121584960A